ML4 HYDRULIC INTENSIFIER MX. OERTING RESSURE = R : Outlet port : Inlet port G1/4 G1/4 Ø6 Ø38 17 4 Venting SINGLE-CTING CIRCUIT T T DOULE-CTING CIRCUIT The ML hydraulic intensifier converts the low working pressure of the hydraulic power unit into the higher pressure to satisfy the application requirements. The compact hydraulic intensifier is easy to mount and available with two different multiplication ratios and a maximum outlet pressure of bar. Single-acting operation with spring return. Equipped with an appropriate directional control valve, the ML intensifier is suitable for single or double-acting hydraulic cylinders. Note: The ML intensifier supplies a constant nominal flow capacity. lease contact HYDROLOCK for complex hydraulic circuits or applications with high cylinder capacity. TYE OF RESSURE INTENSIFIER ML 4-2 ML 4-3 Multiplication ratio 1:2.1 1:3 Effective oil volume (cm 3 ) 8.4 8.4 Max. outlet pressure (bar) 4 3 2 1 ML4-3 ML4-2 Max. inlet pressure (bar) 238 166 Max. flow rate 2 l/min Max. operating pressure (bar) Temperature range ( C) 1 6 Filter mesh 2 micron (o or better) 1 1 2 2 Max. inlet pressure (bar) Weight (Kg) 2.3 12/216 29
ML4 HYDRULIC INTENSIFIER MX. OERTING RESSURE = R : Outlet port : Inlet port G1/8 ML4M ML4L 98 14.7 9 27.3 98 72 6 74 37 1.6 Ø 166 Ø 9.3 1 22.7 9 Max. outlet pressure (bar) 4 3 2 1 ML4-3 ML4-2 9 8 12 132 12 1 1 2 2 Max. inlet pressure (bar) TYE OF RESSURE INTENSIFIER ML 4-2 ML 4-3 The ML hydraulic intensifier converts the low working pressure of the hydraulic power unit into the higher pressure to satisfy the application requirements. The compact hydraulic intensifier is easy to mount and available with two different multiplication ratios and a maximum outlet pressure of bar. Singleacting operation with spring return. Equipped with an appropriate directional control valve, the ML intensifier is suitable for single or double-acting hydraulic cylinders. Note: The ML intensifier supplies a constant nominal flow capacity. lease contact HYDROLOCK for complex hydraulic circuits or applications with high cylinder capacity. Multiplication ratio 1:2.1 1:3.3 Effective oil volume (cm 3 ) 4 2.4 Max. inlet pressure (bar) 238 11. Max. flow rate 2 lt/min Max. operating pressure (bar) Temperature range ( C) 1 6 Filter mesh 2 micron (o or better) 296 12/216
URM4-FL HYDRULIC INTENSIFIER WITH URM-FL FILLING SYSTEM MX. OERTING RESSURE = R : Outlet port - high pressure (secondary circuit) : Inlet port - low pressure (primary circuit) M Z M : Control (opening) of the pilot-operated check valve : port for pressure controller or manometer for pressure monitoring X control to open the check valve S X Z 8 9 24 4 Z 24. 3 Ø8. M S - Sequence valve VSQM 3-98 46.4 9 G1/8 Venting 1.6 Hydraulic intensif ier ML 4 121 118 ILOTGGIO TTCCO S Outlet port S 16 44 9 O-Ring 78 inlet port O-Ring max. bore Ø 8 S outlet port max. bore Ø 8 Z 16 42 Inlet port S 188 198 When the port is pressurized with low pressure, the high pressure is available at outlet port by the pilot check valve X. When the oil circuit has been filled, the pressure automatically increases: as soon as the pressure set at the sequence valve S is exceeded, the hydraulic intensifier works and increases the hydraulic pressure at port. The sequence valve S have to be setted with pressure valve between 8-9% of the low inlet pressure. The URM4-FL2 and URM4-FL3 hydraulic intensifiers are equipped with an integrated pilot check valve that ensures a fast flow unloading of the high pressure and minimizes any counterpressure caused by inside check valves in line. 12/216 297
GV ROTRY JOINTS MULTI-SSGE ROTRY JOINTS WITHOUT LEKGE RECIRCULTION GV series multiple-passage rotary joints are designed to supply rotating or swinging fixtures (work-holders) with pressurized oil. These rotary joints can be coupled when pressurized and must be installed in the centre of rotation. low torque is required for starting the rotating movement. GV multi-passage rotary joints do not require leakage lines as no internal oil leakage occurs. To ensure a long service life of the internal seals, make sure to connect the rotary joint to all hydraulic supply ports. The operating temperature should not exceed 6 C. In addition, we recommend using oil filters with a 1 micron filter mesh. GV rotary joints are made of heat-treated and ground high-quality steel. They are only suited for operation with hydraulic fluids, cooling lubricants must not be used. ROTRY JOINT LICTION (EXMLE) GV series Turntable Fixed table xis of rotation 298 12/216
GV ROTRY JOINTS MULTI-SSGE ROTRY JOINTS WITHOUT LEKGE RECIRCULTION GV2 TWO-SSGE ROTRY JOINT M8 1 HYDRULIC DIGRM = = Ø6 -.3 3 9 19 43 7 Max. admissible speed n and corresponding starting torque M as a function of the operating pressure 1 27 Ø68 2 = = Max. admissible speed (rpm) 4 n (min-1) M (Nm) 3 6 2 4 1 2 8 Starting torque M (Nm) 1 2 3 4 Operating pressure (bar) GV2 two-passage rotary joint = = 19 = = Fixing Flanged, 2 bores M8 1 orts 1/4 S ngular speed Max. rpm M8 1 Weight (kg) 2.3 12/216 299
M8 1 GV ROTRY JOINTS MULTI-SSGE ROTRY JOINTS WITHOUT LEKGE RECIRCULTION GV4 FOUR-SSGE ROTRY JOINT 2.4 2.4 HYDRULIC DIGRM Ø72 2.4 4 2.4 Ø8 Ø6 -.3 3 14 C 116 88 72 4 C D 24 6 Max. admissible speed (rpm) Max. admissible speed n and corresponding starting torque M as a function of the operating pressure 12. n (RM) M (Nm) 4 1 3 7. 2 1 2. Starting torque M (Nm) 1 2 3 4 2.4 2.4 Operating pressure (bar) 4 Ø72 2.4 Fixing GV4 four-passage rotary joint Flanged, 4 bores, M8 1 3 = = orts 1/4" S 2.4 ngular speed Max. rpm M8 1 Weight (kg) 4.6 3 12/216
GV ROTRY JOINTS MULTI-SSGE ROTRY JOINTS WITHOUT LEKGE RECIRCULTION GV6 SIX-SSGE ROTRY JOINT M8 1 HYDRULIC DIGRM 6 = = Ø72 Ø1 Ø7 -.3 3 F E D 166 138 C D 149 Max. admissible speed n and corresponding starting torque M as a function of the operating pressure 2 111 79 47 E Ø8 F 31 63 9 Max. admissible speed (rpm) 4 2 n (RM) M (Nm) 3 1 2 1 1 1 2 3 4 Starting torque M (Nm) Operating pressure (bar) 6 Ø87 GV6 six-passage rotary joint 6 = = Ø 19 = = Fixing orts Flanged, 6 bores, M8 1 1/4" S 6 ngular speed Max. 4 rpm Weight (kg) 6.7 M8 1 12/216 31
Sequence valves LICTION EXMLE C 1 D Sequence valves are used in hydraulic systems that require a pressure-specific priority or sequence of motions. one-directional check valve is provided for the free return flow when operation is inverted. These extremely compact valves can be mounted either with the supplied O-Rings or in-line using the S ports directly on the clamping equipment. Material: Valve/cartridge body: Free machining steel, blued. Internal parts: High-grade steel, tempered and ground. Valve body surface: Zinc-plated XX bar 3 2 pplication example: 1) Cylinder no. 1 pushes the workpiece against the D stop. 2) The pressure increases up to XX bar and opens the sequence valve. 3) Cylinders no. 2 and no. 3 push the workpiece against the and C stops. 4) The pressure uniformly rises in all cylinders as the sequence valve is completely open. DJUSTMENT OF THE VLVE OENING RESSURE 1 2 3 4 Complete valve in operating condition Counter nut for the adjusting screw af19 Valve cap f17 Counter nut for the adjusting screw C Safety limit pin Ø 3.x29.8 D Valve adjusting screw M12 (F6) Counter nut for the adjusting screw Valve cap F17 C Safety limit pin Ø3.x29.8 1) Complete valve in operating condition. 2) Fix the counter nut using a wrench (F 19) and completely loosen the valve cap by means of a wrench (F 17). 3) Remove the safety limit pin C from the valve and loosen the counter nut (F 19) by some revolutions. 4) The opening pressure can now be adjusted with a hexagon socket wrench (F 6) by turning the valve adjusting screw D clockwise (to increase the pressure) or counter-clockwise (to reduce the pressure). ) Once the pressure has been set, lock the counter nut, insert the safety limit pin C into the valve and tighten the valve cap using a wrench (F 17). Upon completion of these steps the valve is ready for use. Cartridge code VILLE VERSIONS djustment range ressure increase per screw revolution (bar) - 1 1 3-1 2 2-22 4 3 8-3 8 32 12/216
vsqm3 SEQUENCE VLVE WITH DOULE CONNECTION FETURE: FLNGED OR IN-LINE Y ORTS : Outlet : Inlet Ø6. 133 Ø 26.4 12.4 6 42 Ø 14 3 6 37 13 3 Type Connection Maximum pressure Weight VSQM3 SEQUENCE VLVE Directly compensated O-Ring Ø1.82x1.78 or G1/4 3 bar.8 Kg Included in the scope of supply: O-Rings Ø1.82X1.78 Mounting screws M6x4 DIN 912/12.9 grade vailable upon request: Upon request, various sequence valves can be assembled to modular systems provided with a common port. Order number: VSQM3-cartridge code Example: With an adjustment range of bar, the order no. is VSQM3-. vsqm3r SEQUENCE VLVE WITH FLNGE CONNECTION : Outlet : Inlet Included in the scope of supply: Mounting screws Mx4 DIN 912/12.9 grade O-Rings Ø6.7X1.78 Order number: VSQM3R-cartridge code Example: With an adjustment range of bar, the order no. is VSQM3R-. 64 Ø 13. VSQM3R SEQUENCE VLVE 34 26 14 27 Type Connection Maximum pressure Directly compensated Flanged with O-Ring Ø6.7x1.78 3 bar 11 14. 2. 3 4. Ø. 3 11 Weight.7 Kg 38 4 12/216 33
VRC3-11 RESSURE REDUCING VLVES MX. OERTING RESSURE = bar - Valve adjustment range = 3 38 bar Z: Counter nut/valve block (SW 3) Y: Key seat/valve body (SW 24) S1: Sealing edge S2: Sealing ring/counter nut R1: Valve adjusting screw (SW 17) R: Counter nut/control (SW 17) R1 R Y SELING ORE 3 MX Installation dimensions.3. +.1 Ø3 M24X1. +.2 Ø24 (Max. countersink) Z S2 S1 Ø3 14 118 3 148 MX 37 MIN 16 Ø2 MIN Ø11 MX 118 DIGRM Ø16 13 ossible pressure drop prior to pressure control +. Ø22 General instructions This valve is used to provide a reduced constant outlet pressure at the port as compared to the higher inlet pressure at the port. If pressure increases are likely to occur at the port, a pressure relief valve must be installed at this port. Mounting instructions: efore tightening the valve, unscrew the counter nut (F=3 Z) completely. Tighten the valve body (F=24 Y) with a torque of 7 Nm. Then tighten the counter nut (F=3 Z) with a torque of 6 Nm. roceed in reverse order for demounting. ossible outlet pressure drop (bar) -1-2 -3 Valve-controlled outlet pressure (bar) 1 2 3 4 DJUSTMENT SEQUENCE The pressure reducing valves of cartridge type VR are designed as two way valves without drainage. s soon as the set pressure is reached, the appropriate cone moves in closing position and with increasing pressure, stable closing is ensured as long as the pressure upstream from the valve is not released. To adjust the set pressure, proceed as follows: 1) Loosen the R counter nut in order to ensure free access to the R1 adjusting screw. 2) ressurize the valve and check the set pressure downstream from the valve. 3) Release the pressure. 4) Turn the R1 adjusting screw clockwise or anticlockwise, i.e. turn it clockwise to reduce the set pressure and vice versa. ) ressurize the valve and check again the set pressure. Repeat the above steps until the desired pressure value is reached and tighten the R counter nut. NOTE HYDROLOCK checks all products to 1% before shipment. If requested during order placement, HYDROLOCK will deliver the valve with the pressure being set to the specified value. 34 12/216
VR3-11 RESSURE REDUCING VLVES : Reduced pressure outlet port : High pressure inlet port M : ressure gauge port M VR3-11 M VR3-11 L 39.7 24.7 12 7.2 (32.) 4.2 26.2 8 (31) 39 4.7 17.4 M 4. 117. 3 MX 22 MX - Ø9 6 - Ø. M - - 12 38 Ø8. 12 117. 3 MX 197. MX - - 6 3 3 Included in the scope of supply: Mounting screws Mx6 DIN 912/12.9 grade O-rings Ø6.7X1.78 G1/4 plug VRC3-11 M RESSURE REDUCING VLVE Included in the scope of supply: Mounting screws M8x DIN 912/12.9 grade G1/4 plugs VRC3-11 L RESSURE REDUCING VLVE Mounting In-line/flanged Mounting In-line orts Flanged with O-ring OR16 Ø6.7x1.78 or in-line with S 1/4 ports orts In-line with S 1/4 ports Maximum pressure 3 bar Maximum pressure 3 bar Weight 1.6 Kg Weight 1.1 Kg 12/216 3
C3F RESSURE MONITORING CYLINDER MX. OERTING RESSURE = 3R Y Ø6 Z 3 STROKE 99. M3x1. 32 3. The C3F pressure monitoring cylinder has been developed to check the clamping pressure in a remote fixture. s soon as the clamping pressure is reached, the external bolt is extended by 3 mm from the cylinder head and remains in this position as long as the operating pressure required for the fixture is maintained. If the clamping pressure decreases, the rod is retracted again into its initial position. Thanks to the easy adjustment of the operating pressure by an adjusting screw at the cylinder and the availability of different pressure ranges, the CG3 stands out for unparalleled versatility. 2 MIN 3.2 1. Ø28 -.1 M3x1. Ø18 MX 4 MX pplication: When the fixture is separated from the hydraulic pressure generator, the use of a hydraulic accumulator is not always sufficient to keep the operating pressure at a level that ensures safe and reliable machining. Substantial oil leakage may reduce the clamping pressure exerted on the workpiece and cause serious damage to the equipment. y using the C3F pressure monitoring cylinder, the operating pressure can be checked immediately before the machining process. If the required pressure level is not reached, the machining process is not enabled and the machine changes into emergency status. Ø28 +.2 +.1 Included in the scope of supply: Sealing ring Ø22XØ28X1. Order number: C3F-cartridge code Example: With an adjustment range of 3-1 bar, the order no. is C3F-1. VILLE VERSIONS Setting the operating pressure: 1) Loosen the counter nut (F19 Z). 2) Turn the adjusting screw (F 17 Y) clockwise to increase or anticlockwise to reduce the pressure. 3) s soon as the desired pressure level is reached, tighten the counter nut (F19 Z) firmly. Cartridge code djustment range ressure increase per screw revolution (bar) 1 3-1 2 2-22 4 3 8-3 8 36 12/216
C3M RESSURE MONITORING CYLINDER MX. OERTING RESSURE = 3R 3 STROKE Ø6 Y 22. Z (G1/4 ) 116. 3. M4 Ø3 Ø6 Reference IN 4 2 14 1 23 32 G1/4 IN LINE ORT 3 28 +.1 -.1 4 SET FOR THE SEL TO E ROVIDED Y CUSTOMER 4 12 Ø6 22. +. +.2 4 Ø6.6 M6 1 pplication: When the fixture is separated from the hydraulic pressure generator, the use of a hydraulic accumulator is not always sufficient to keep the operating pressure at a level that ensures safe and reliable machining. Substantial oil leakage may reduce the clamping pressure exerted on the workpiece and cause serious damage to the equipment. y using the C3M pressure monitoring cylinder, the operating pressure can be checked immediately before the machining process. If the required pressure level is not reached, the machining process is not enabled and the machine changes into emergency status. Setting the operating pressure: 1) Loosen the counter nut (F19 Z). 2) Turn the adjusting screw (F 17 Y) clockwise to increase or anticlockwise to reduce the pressure. 3) s soon as the desired pressure level is reached, tighten the counter nut (F19 Z) firmly. Order number: C3M-cartridge code Example: With an adjustment range of - bar, the order no. is C3M-1. Included in the scope of supply: Mounting screws M6x4 DIN 912/12.9 grade Cartridge code VILLE VERSIONS djustment range ressure increase per screw revolution (bar) 1 3-1 2 2-22 4 3 8-3 8 12/216 37
vcs CLM RM/WORKIECE OSITION CONTROL VLVE VCS2 VCS4 VCS2 Installation dimensions VCS3 17 4 MX. STROKE MIN. CLOSING STROKE 2 Ø18 Ø6 M3 1 1 : ir inlet : ir outlet 17 MIN 8.7 Ø2 Ø16 +.1 M12x1.2 +.1 1.1 7 MIN 1 MX 26 MX Ø1. +.1 +.1 Ø2 Ø2 16 13 -.1 M12x1.2 27±.1 14 VCS3 Ø2 Ø7. Ø18 Ø6.1 7 MX. STROKE (Open valve with mechanical stop) 6. MIN. CLOSING STROKE (Workpiece detected) 7 MX. STROKE 1. OSITION WITHOUT WORKIECE (Open valve - no workpiece) MIN. CLOSING STROKE 2 14 VCS4 Ø18 Ø6 16 1 12. 16 1 12. M12x1.2 M12x1.2 38. 38. The simple and compact VCS cartridge valve is especially designed to be incorporated into HYDROLOCK cylinders. Combined with SR swing clamp cylinders it checks the position of the clamp arm. In addition, it is used for workpiece position control in automated production processes. Detail drawing - installation Included in the scope of supply: O-ring Ø 13x1., item Washer, item Spacer/spring guide, item C Spring, item D C Material: Rod: Stainless steel, tempered and lapped Valve body: Stainless steel, tempered and lapped Order numbers - VCS 2: Valve for clamp arm position control with thread M3. 3: Valve for workpiece position control with workpiece not loaded/loaded alarm. 4: Valve for position control for clamp arms made of tempered steel. Note: Installation and adjustment, see page 2 to 23. To prevent damage to the equipment, the specified maximum valve stroke must not be exceeded. We recommend using the CV1 valve protection cartridge. D 14 38 12/216
VCS CLM RM/WORKIECE OSITION CONTROL VLVE VCS1 Installation dimensions 1. MIN. CLOSING STROKE 13 Ø6 : ir inlet : ir outlet M1x1 Ø12 3. MX. STROKE 12 9 M1x1 14. 26. 6.9.8±. 3 max. Ø7. +.1 8 +.1 1.4 +.2 +.1 1.9 17.1 Ø2 11.1 Ø4 +.1 VCS13 1. MIN. CLOSING STROKE (Workpiece detected) 13 Ø6 The simple and compact VCS cartridge valve is especially designed to be incorporated into HYDROLOCK cylinders. Combined with SR swing clamp cylinders it checks the position of the clamp arm. In addition, it is used for workpiece position monitoring in automated production processes. Detail drawing - installation 3.9 MX. STROKE (Open valve with mechanical stop) 3.4 OSITION WITHOUT WORKIECE (Open valve - no workpiece) 12 11 9 M1x1 14. 26. Included in the scope of supply: O-ring Ø 9x1, item O-ring Ø 7x1, item Spring, item C Material: Rod: Stainless steel, tempered and lapped. Valve body: Stainless steel, tempered and lapped. Note: To prevent damage to the equipment, the specified maximum valve stroke must not be exceeded. We recommend using the CV1 valve protection cartridge. C 12/216 39
CV1 VLVE ROTECTION CRTRIDGE : CV housing : CV bolt C: Fastening ring/hexagon socket screw, depending on cylinder type M12x1 C Upon request, the valve protection cartridge is available for the entire swing clamp cylinder series. With the CV1 valve protection cartridge the final user can perform clamping operations without any workpiece being mounted in the fixture for a functional check or for cleaning purposes. In this case, there is no risk of damage to the VCS clamp arm position control valve caused by excess stroke. 39 1 49 Installing the valve protection cartridge: The valve protection cartridge is factorymounted to HYDROLOCK cylinders when ordered as an option. However, retrofitting can also easily be carried out by the end user on the basis of corresponding mounting instructions. simple M12x1 threaded seat is required on the clamp arm plate for mounting the valve protection cartridge for clamp position control valves. Ø6 DJUSTMENT OF THE VLVE ROTECTION CRTRIDGE: To adjust the valve protection cartridge for clamp arm position control valves, proceed as described in the instructions 1 to 4 for the adjustment of the clamp arm position control valve. Use the mm hexagon socket provided at the threaded cartridge end for this purpose. Upon completion of the adjustment, the pressure switch will indicate that the compressed air circuit is closed and enables the machine cycle start. The bolt of the valve protection can compensate an excess stroke of up to 1 mm and re-establish the starting conditions as soon as the cylinder has reached the unclamping position. Make sure that no stroke over 1 mm is performed during clamping operations without workpiece. We recommend mounting the swing clamp cylinders such as to ensure that the clamp arm in clamping position is close to the lower limit stop of the piston. In this case, the workpiece is properly and reliably clamped and perfect operation of the valve protection cartridge is guaranteed. 31 12/216
VRF18 FLOW CONTROL VLVES FOR SR SWING CLM CYLINDERS : Controlled flow : Free flow 9 1 8 2. Installation dimensions G1/8 12 13. Ø3 Ø16 G1/8 118 1 14±.1 23±.1 1. 118 Ø3.2 1.6 Ø.H7 8 2. R 12 VRF18 Using the unidirectional VRF18 flow control valve, the end user can set the swing speed of the clamp arm directly at the fixture and define the clamping sequence of the cylinders at the workpiece to be machined. This valve can exclusively be used for cylinders with flange connection and must be connected to the clamping port. When the swing clamp cylinder is in unclamped state, the flow is free. Note: To avoid damage to the internal seals, flow control valves MUST ONLY be adjusted when unpressurized. (see page 21) 12/216 311
VRF14 FLOW CONTROL VLVES FOR SR SWING CLM CYLINDERS : Controlled flow : Free flow 14 22 13 4 Installation dimensions Ø22 19 18 Ø4 118 14 24±.1 33.±.1 1. 118 Ø8H7 1.6.2 Ø4 13 4 R 19 VRF14 Using the unidirectional VRF14 flow control valve, the end user can set the swing speed of the clamp arm directly at the fixture and define the clamping sequence of the cylinders at the workpiece to be machined. This valve can exclusively be used for cylinders with flange connection and must be connected to the clamping port. When the swing clamp cylinder is in unclamped state, the flow is free. Note: To avoid damage to the seals, flow control valves MUST ONLY be adjusted when unpressurized. (see page 21 ) 312 12/216
FILTER ELEMENTS FIL14-1M modular filter 12 Ø. Ø. M Ø9 38 28 Ø6 MX 4 13 2. * The FIL14-1M is a modular filter of particularly compact design. The complex filtering system with two flow directions is made of special steel; the nominal mesh size is 1 micron. The filter insert can be easily checked and replaced. The zinc-plated metal body is particularly suitable for installation in state-of-the-art machine tools and offers optimum protection for hydraulic clamping systems, valves and pressure intensifiers. These filters are also indispensable for systems equipped with manual or automatic quick-action couplings, where a contamination of the hydraulic circuit by chips and metal particles can hardly be avoided during coupling and uncoupling. DIGRM 4 3 Ø2 3 71 2 42 Technical specifications: Max. operating pressure: 3bar Temperature range: -6 C Medium: Hydraulic fluid on mineral oil basis 32Cst Filtration degree: 1µm! 1 * Filter change inspection plug ressure loss (bar) 2 2 1 1 FIL 14-1M,, 2. 7. 1 12. 1 2 Flow rate (l/min) 12/216 313
FILTER ELEMENTS FIL14-1 IN-LINE FILTER 3 DIGRM Ø28 4. 22 Technical specifications: Max. operating pressure: 3bar Temperature range: -6 C Medium: Hydraulic fluid on mineral oil basis 32Cst ressure loss (bar) 2 2 1 1 FIL 14-1,, 2. 7. 1 12. 1 2 Flow rate (l/min) Filtration degree: 1μm! The FIL14-1 filter was especially developed for the requirements in machine tool manufacturing. Space-saving: With a length of 4. mm and a diameter of 28 mm, this filter offers optimum protection while requiring a minimum of space. Reliable: erfect protection of all hydraulic FIC14-1 Installation dimensions of the filter unit 4.2 +. 1.8 +. Ø14.3 4) 3) components, in particular sensitive coupling units, valves, cylinders, pressure intensifiers, etc. Safe: Even when clogged, the filter will not collapse. Universal: Filter with two flow directions, upon request it is also available with 2 μm. The filter cartridges can also separately be used, e.g. be integrated into bored channels. Low-maintenance: ll internal components are corrosion resistant and easy to clean or replace. MOUNTING OF THE UILT-IN FILTER C Filter element Installed filter unit Sealing ring Ø11. 2) +. Ø14.3 3.6 +. 9.6 +.1 +. Ø11. +.1 Ø18.1 1) Supporting disk NOTE efore installing the individual components in the cavity, make sure that the seats are perfectly clean. 1) Insert the supporting disk into the Ø 14.3 seat and centre it. Make sure to install the disk in the direction indicated in the figure. 2) Fit the Teflon washer in the Ø 18.1 seat. 3) Install the filter element C and centre it in the Teflon washer. 4) Fit the second supporting disk such as to ensure that the side with the thermo-sealed mesh is in contact with the filter element C (see figure). Upon request, the filter unit is also available with a filtration degree of 2 micron. 314 12/216
HYDRULIC COMONENTS vrd11 THROTTLE CHECK VLVES - HWE : Inlet : Outlet 4 2 24 Technical description: These valves are designed to control the oil supply flow rate from to to the application-specific requirements, while the oil return flow from to is free. Technical specifications: Max. flow rate: 12 l/min Max. pressure: bar VRH1 HYDRULICLLY ILOT-OERTED CHECK VLVE : Cylinder outlet : ressure inlet Z : Unblocking control Z 84 31. Z 24 39 Technical description: The precise design of seats and slide ensure leakagefree operation. This valve ensures free flow in only one direction (from to ) and blocks the flow in opposite direction unless pressure is supplied to the Z pilot port. When the pilot line is not pressurized, these valves operate like normal one-way check valves blocking the return flow from to. pplication: The VRH1 valves are usually used to block a cylinder or a part of the hydraulic circuit. Technical specifications: Flow rate: up to 1 l/min. Max. pressure: bar Medium: Hydraulic fluid on mineral oil basis Viscosity range: 22 to 1 cst. Temperature range: -2 to +8 C Filter mesh: 2 micron or better are recommended ilot ratio: 1: 2.7 12/216 31
U1 COULING UNIT, MNUL OERTION HYDRULIC DIGRM 38 T1 44 126 82 2 86 73 T 118 9 11 78 6 3 9 22 24 3 2 13 188 8 Manually operated pressure coupling unit for singleand double acting cylinders. This unit is used when the clamping equipment is separated from the hydraulic pressure generator, i.e. for manufacturing systems with pallet change or when a single pressure generator is used for several clamping devices. Standard configuration of the U1 coupling unit: ressure relief valve to protect the system against excess pressure all stop valve with manual lever operation ccumulator with a nominal volume of.4 litres and preloaded at 11 bar. Glycerine bath pressure gauge /2 bar. 1/4 S ports Material: Valve/cartridge body: Free machining steel, blued Internal parts: High-grade steel, tempered and ground Surface protection: Valve body: lued Cartridge body: Zinc-plated Note: ccumulators with larger volume are available upon request. ressure gauges with different scale available upon request. 316 12/216
CC DIHRGM CCUMULTORS - HWE acc13-1/4 LICTION EXMLE Ø4 22 2 12 62. 74. Hydraulic accumulators are used in static clamping systems to compensate internal leakage or to minimize pressure variations caused by temperature changes. R Ø6 acc4-1/4 36 TTENTION: Hydraulic systems equipped with diaphragm accumulators must be provided with a pressure relief valve and a pressure gauge. In addition, a shut-off valve is to be provided for emptying the accumulator for maintenance or repair purposes. efore operating the accumulator, the minimum hydraulic pressure must exceed the gas pressure by at least 1%. Make sure not to exceed the specified maximum pressure values. Note: Hydraulic accumulators cannot be used to compensate substantial external oil leakage. The cause of such leakage must be identified and eliminated. DIHRGM CCUMULTORS Type CC13-1/4 CC4-1/4 82. 94. orts lug connection lug connection Volume (cm 3 ) 13 4 22 2 12 Maximum oil pressure (bar) 4 Maximum gas pressure (bar) 2 2 Operating range (bar) 12-12-4 Operating temperature ( C) -1/+8-1 /+8 Weight (Kg).3.7 12/216 317
coim4 / COIF4 HYDRULIC COMONENTS QUICK-CTION COULINGS T THE FRONT coim4 Installation dimensions +.1 27.4 3 7.9 12 Ø8 Ø21 H7 = = Ø21 Ø4 1.6 Ø21 Ø11.6 M2x1. 6 = = Ø21 h7 Ø8 Ø4 1.6 M2x1. 27.4 13 26 Installation dimensions coif4 3 +.1 27.4 M2x1. 6 M2x1. 12 13 27.4 26 Graphic representation of the pressure drop with quick-action couplings: Technical specifications: Max. flow rate: 8 l/min. Max. pressure when coupled: 2 bar Medium: Hydraulic fluid on mineral oil basis Viscosity range: 32-46 cst Temperature range: -2 C - +9 C Filter mesh: 2 micron or better are recommended xial tolerance: ±.4 mm Note: COIM4 and COIF4 series quick-action couplings CN T be coupled when pressurized! Q - Flow rate (lt/min) 1 8 7 6 4 3 2 2 1 1 8 7 6 4 3 2. 2 1. 1.1.1.2.2.3.4..6.8 1 1. (bar) COIM4 - COIF4 2 2. 3 4 6 7 8 1 Quick-action coupling COIM-COIF4 Max. flow rate: 8 l/min Medium: Oil ISO VG32 Temperature: 4 C Viscosity: 28.8-3.2 mm2/sec. 318 12/216
coim7 / COIF7 HYDRULIC COMONENTS QUICK-CTION COULINGS T THE FRONT coim7 Installation dimensions +.1 34.2 3 1.8 17. Ø2 H7 1.6 = = Ø2 Ø2 Ø16.1 = = Ø2 H7 Ø12 Ø7 34.2 19 33 Ø12 M24x1. 6 M24x1. Ø7 1.6 M24x1. 6 M24x1. Installation dimensions coif7 3 +.1 34.2 17. 33 19 34.2 Technical specifications: Nominal flow rate: 12 l/min Max. flow rate: 24 l/min. Max. admissible residual pressure during coupling: 2 bar Max. admissible residual pressure when coupled: 3 bar Max. admissible pressure at disconnected male coupling: 3 bar Max. admissible pressure at disconnected female coupling: 12 bar static Medium: Hydraulic fluid on mineral oil basis Viscosity range: 32-46 cst Temperature range: -2 C - +9 C Filter mesh: 2 micron or better are recommended xial tolerance: ±.4 mm Note: COIM7 and COIF7 series quick-action couplings CN be coupled when under static pressure. No hydraulic flow must be generated during coupling Graphic representation of the pressure drop with quick-action couplings: Q - Flow rate (lt/min) 1 8 7 6 4 3 2 2 1 1 8 7 6 4 3 2. 2 1. 1.1.1.2.2.3.4..6.8 1 1. (bar) COIM7 - COIF7 2 2. 3 4 6 7 8 1 Quick-action coupling COIM-COIF7 Max. flow rate: 12 l/min. 24 l/min Medium: Oil ISO VG32 Temperature: 4 C Viscosity: 28.8-3.2 mm2/sec. 12/216 319
HYDRULIC COMONENTS MNR RESSURE GUGES Ø68 Technical description: Radial pressure gauges in glycerine bath. Stainless steel case. 9.2 7 TTENTION: Make sure not to exceed the indicated pressure range in order to avoid irreparable damage to the pressure gauge. We recommend using a pressure gauge with a pressure range that exceeds the maximum hydraulic pressure in the circuit by 2%. 14 TYE ressure display (bar) MNR 1 1 MNR 16 16 3 MNR 2 2 MNR 4 4 VIL1/4M MODULR VLVES MX. OERTING RESSURE= R Ø6. 8. 3 13. Ø6 4 6. 16 3 68 27 6. Technical description: The precise execution of seats and slide ensure perfect tightness under pressure. These valves are designed for in-line mounting and can be installed in any position. Material: Valve body: Free machining steel, nitrocarburized Slide: High-grade steel, tempered Hand lever: Light alloy 7 6.3 32 12/216
22 HYDRULIC COMONENTS VIL1/8 LL VLVES MX. OERTING RESSURE= R 12 VIL1/4 79 G1/8 G1/8 139. 34 33 82 26 1 1 69 Technical description: The precise execution of seats and slide ensure perfect tightness under pressure. These valves are designed for in-line mounting and can be installed in any position. Material: Valve body: Free machining steel, nitrocarburized Slide: High-grade steel, tempered Hand lever: Light alloy LL VLVES MX. OERTING RESSURE= R 22 26 14 4 14 68 Technical description: The precise execution of seats and slide ensure perfect tightness under pressure. These valves are designed for in-line mounting and can be installed in any position. Material: Valve body: Free machining steel, nitrocarburized Slide: High-grade steel, tempered Hand lever: Light alloy 12/216 321
SECILS DESIGNS 322 12/216
SECILS DESIGNS 12/216 323
SECILS DESIGNS 324 12/216