Original MW ccessories. Installation instructions. Retrofit kit - ome strut MW 1 Series (87) MW 3 Series (46, 90) MW Z4 (85) Retrofit kit No.: 46: 51 710 395 077, ome strut 85: 51 710 305 114, ome strut 87 and 90: 51 710 406 937 ome strut Installation time The installation time of approx. 0.5 hours can vary depending on the condition and equipment of the vehicle. Important information These installation instructions are mainly intended for use in the MW dealership network as well as by authorised MW Service enters. The target group of these installation instructions are technical personnel trained on MW vehicles with corresponding technical know-how. ll work is to be carried out with the aid of currently valid MW repair instructions, schematic diagrams, maintenance manuals and working instructions in rational order with the specified tools (special tools) while paying particular attention to valid safety regulations. Should you encounter any problems during the installation procedure or operation, after briefly performing troubleshooting (about half an hour) contact one of the following in order to avoid unnecessary work and costs: 1. ither your national subsidiary or your regional office or 2. the Support through the ftersales ssistance Portal (SP) using the optional "Technical Support" application. Please quote the vehicle identification number as well as the part number of the installed retrofit kit and a detailed description of the problem. ll illustrations show LH vehicles. arry out the same procedure analogously on RH vehicles. Pictographs: identifies information that draws attention to danger/hazards. identifies information that draws attention to specific requirements. " identifies the end of an information or warning text. For key to pictographs, see - or ftersales Portal. o not archive the printout of these installation instructions as they are updated daily via the ftersales Portal Subject to technical modifications. Required special tools None MW G, München 01 29 0 412 738 12.2005 (X/S) 1
ontents Section Page 1. Overview of parts MW 3 Series (46)................................................ 3 2. Installing dome strut MW 3 Series (46)............................................. 4 3. Overview of parts MW Z4 (85)..................................................... 6 4. Installing dome strut MW Z4 (85).................................................. 7 5. Overview of parts MW 1 Series (87) and MW 3 Series (90)......................... 9 6. Installing dome strut MW 1 Series (87) and MW 3 Series (90)...................... 10 MW G, München 01 29 0 412 738 12.2005 (X/S) 2
1. Overview of parts MW 3 Series (46) ome strut 4x 6x 10x 2x 046 0001 X Key ome strut Nut (4x) Nut (6x) Protective cap (10x) Protective cap (2x) MW G, München 01 29 0 412 738 12.2005 (X/S) 3
2. Installing dome strut MW 3 Series (46) 1 Remove the nuts from the left and right spring strut tower. The nuts must not be reused." 046 0002 X 2 Fit dome strut plate on the spring strut towers. Hand-tighten nuts. 046 0003X 3 Fit cross strut on the dome strut plates with the bend facing towards the rear. Hand-tighten nuts. 046 0004 X 4 lign/centre the dome strut. Use an open-ended spanner to tighten nuts. Use torque wrench to tighten nuts. Tighten nuts to the specified torque." 35 Nm 046 0005 X MW G, München 01 29 0 412 738 12.2005 (X/S) 4
2. Installing dome strut MW 3 Series (46) 5 Fit protective caps on the nuts. 046 0006 X 6 Fit protective caps. 046 0007 X MW G, München 01 29 0 412 738 12.2005 (X/S) 5
3. Overview of parts MW Z4 (85) ome strut 4x 6x 10x 085 0008 X Key ome strut Nut (4x) Nut (6x) Protective cap (10x) MW G, München 01 29 0 412 738 12.2005 (X/S) 6
4. Installing dome strut MW Z4 (85) 7 Remove the nuts from the left and right spring strut tower. The nuts must not be reused." 0850009 X 8 Fit dome strut plate on the spring strut towers. Hand-tighten nuts. 085 0010X 9 Fit cross strut on the dome strut plates with the bend in forward direction. Hand-tighten nuts. 085 0011 X 10 lign/centre the dome strut. Use an open-ended spanner to tighten nuts. Use torque wrench to tighten nuts. 35 Nm Tighten nuts to the specified torque." 085 0012 X MW G, München 01 29 0 412 738 12.2005 (X/S) 7
4. Installing dome strut MW Z4 (85) 11 Fit protective caps on the nuts. 085 0013 X MW G, München 01 29 0 412 738 12.2005 (X/S) 8
5. Overview of parts MW 1 Series (87) and MW 3 Series (90) ome strut 4x 2x 2x 6x 087 0101 X Key ome strut Nut (4x) Nut (2x) Hexagon head screw (2x) Protective cap (6x) MW G, München 01 29 0 412 738 12.2005 (X/S) 9
6. Installing dome strut MW 1 Series (87) and MW 3 Series (90) 12 Remove the nuts from the left and right spring strut tower. The nuts must not be reused." 087 0102 X 13 Fit dome strut brackets on the spring strut towers and align. 087 0103 X 14 Screw on nuts and and hand-tighten. 087 0104 X 15 Fit cross strut on the dome strut brackets. 087 0105 X MW G, München 01 29 0 412 738 12.2005 (X/S) 10
6. Installing dome strut MW 1 Series (87) and MW 3 Series (90) 16 lign/centre cross strut. Hand-tighten nuts. 087 0106 X 17 M8: 35Nm Use a torque wrench to tighten nuts and as well as screws. Tighten nuts and as well as screws to the specified torque. " M10: 52Nm 087 0107 X 18 Fit protective caps. 087 0108 X MW G, München 01 29 0 412 738 12.2005 (X/S) 11