The Standard of Measurement AUTHORIZED DISTRIBUTOR: Copyright 2009 Total Control Systems
About TCS Total Control Systems (TCS) is privately owned, manufacturer of piston and rotary positive displacement flow meters and flow measurement systems located in Fort Wayne, Indiana. TCS is a division of Murray Equipment, Inc., the oldest and most experienced supplier of agricultural chemical handling systems in the United States. TCS was formed in 1995 with the purchase of the 682 series meter from Tokheim Corporation. Four years later, TCS added the 700 series rotary meter to its product line.
About TCS TCS meters are designed and created using sound engineering principles and computer numerically controlled (CNC) machines in a stateof-the-art manufacturing facility. Over 95,000 sq/ft (8,825 sq/m) of floor space for inventory, quality control, production, machining and packaging. Total Quality Management ISO 9001 Certified manufacturer, ensuring quality manufacturing throughout the production process.
About TCS Each meter is flow-tested in an automated calibration test laboratory before shipment to ensure the highest in measurement accuracy. All sub-components are individually tested with automated controls to pass or fail unit.
About TCS Application specific flow meter assemblies, created with modular components to meet system requirements for accuracy. Applications include custodytransfer measurement of fuels, fertilizers, chemicals, alcohols, solvents, and more for construction, farm, factory, vehicle, vessel and loading rack installations.
Reference List - Chevron/Texaco/Caltex - ExxonMobil - Total - Saudi Aramco - Shell - British Petroleum - OPET - Pemex - Conoco Phillips - Petrobras - PDVSA - Pertamina - Petronas - SOL Petroleum - Signature ASIG Aviation - BHP Billiton - Rio Tinto - Anglo American - De Beers - Seshen - UAP - Brenntag - Dow Chemical - Archer Daniels Midland - PPG Industries - Yara - Terra - Monsanto - BASF - Syngenta
Your Metering System Register and Preset Counter (mechanical and electronic registers available) Meter Housing Air/Vapor Eliminator (captures and vents entrained air & vapor before it can enter meter to ensure accurate flow measurement) Strainer (captures system debris before it can enter meter and damage precision components ) Back-Check Valve, not visible (prevents backflow of liquid into supply tank) Valve (starts and stops flow through meter; mechanical or electronic valves available)
Meter Types Series 682 Piston Meter Reciprocating three piston design Accuracy: +/- 0.1% over 250:1 turndown Repeatability: 0.01% Housing Materials: Aluminum, Ductile Iron & Stainless Steel Approvals: NIST, OIML, S.WA, NMI, SABS, ATEX (MID) certified Available Types: SP, SPA, SPD, AF, and SS Meter Model No. Flange Size NPT + * Flow Range Working Pressure Working Temperature gpm lpm psi bar F C 682-15 1-1/2 0.2 to 50 0.76 to 190 150 10.5-40 to 160-40 to 71 Extreme accuracy, unequalled reliability, 10 year warranty
Meter Types Series 700 Rotary Meter Three rotor design Low pressure drop Accuracy: +/- 0.10% (5:1 turndown) Repeatability: 0.02% Approvals: NIST, OIML, NMI, SABS, ATEX (MID) Certified Available Types: SP, SPA, SPD, LP, IP, IC, AF, & SS No metal-to-metal contact between rotors and housing minimizes internal wear to ensure sustained accuracy over time
Meter Types Series 700 Rotary Meter Meter Model No.^ Meter Types Available Flange Size NPT + * Max. Capacity Working Pressure Working Temperature gpm lpm psi bar F C 700-15 SP, SPA, IP, IC 1-1/2 60 227 150 10.5-40 to 160-40 to 71 700-20 SP,SPA, SPD, IP, IC, AF, SS 2 100 380 150 10.5-40 to 160-40 to 71 700-20 LP 2 100 380 350 24-40 to 160-40 to 71 700-25 SPA, SPD 2 150 567 150 10.5-40 to 160-40 to 71 700-30 SP, SPA, SPD, IP, IC, AF 3 200 760 150 10.5-40 to 160-40 to 71 700-35 SPA, SPD 3 300 1135 150 10.5-40 to 160-40 to 71 700-40 SP, SPA, SPD, IP, IC, AF 4 500 1893 150 10.5-40 to 160-40 to 71 700-45 SPA, SPD 4 600 2271 150 10.5-40 to 160-40 to 71 ^ Refer to the table on next slide for a complete listing of meter materials of construction. + NPT flanges are standard. BSPT, Slip Weld, ANSI and others available upon request. * Optional flange sizes available upon request.
Materials of Construction Meter Types LP (Liquefied Petroleum Gas) Liquids: LPG Materials: Housing & Rotors: Anodized Alum; Bearing Plates: Ni-Resist II; Bearing: Antimony Carbon Graphite; Gears: SS; Seals: Buna-N SP (Standard Petroleum) Liquids: Gasoline, Fuel Oils, Diesel, Bio-Diesel, Kerosene, Jet Fuels, Vegetable Oils, Motor Oils, Ethylene Glycol, Naptha Materials: Housing & Rotors: Anodized Aluminum; Bearing Plates & Bearings: Ni-Resist; Gears: SS; Seals: Viton SPA (Standard Petroleum - Aviation) Liquids: Aviation Gasoline, Gasoline, Jet Fuels, Fuel Oils, Diesel, Bio-Diesel, Kerosene, Naptha Materials: Housing & Rotors: Anodized Aluminum; Bearing Plates: Ni-Resist; Bearings: Carbon; Gears: SS; Seals: Viton SPD (Standard Petroleum - Ductile Nodular Iron) Liquids: Ethanol, Methanol, Aviation Gasoline, Diesel, Bio-Diesel, Fuel Oils, Kerosene, Vegetable Oils, Motor Oils, Naptha Materials: Housing: Ductile Iron; Rotors: Ni-Resist; Bearing Plates: Ni-Resist; Bearings: Carbon; Gears: SS; Seals: Teflon /Simriz IC (Industrial Products, Carbon Bearings) Liquids: Industrial Chemicals, General Solvents, Water, Alcohols, Acetones, MEK, Toluene Materials: Housing & Rotors: HC Anodized Al; Bearing Plates: Ni-Resist; Bearings: Carbon; Gears: SS; Seals: Teflon /Simriz IP (Industrial Products, SS Bearings) Liquids: Industrial Chemicals, General Solvents, Liquid Sugars, Corn Syrup, Soybean Oil, Shortenings, Latex Products, Adhesives Materials: Housing & Rotors: HC Anodized Aluminum; Bearing Plates: SS; Bearings: SS Alloy; Gears: SS; Seals: Telfon /Simriz AF (All Ferrous) Liquids: Ind. Chemicals, Solvents, Pesticides, Fertilizer, Chlorinated Solvents, Paints, Inks, Alcohols, Molasses, Corn Syrup Materials: Housing: Ductile Iron; Rotors: SS; Bearing Plates: Ni-Resist; Bearings: AT Carbon; Gears: SS; Seals: Teflon /Simriz SS (Stainless Steel) Liquids: Industrial Chemicals, Solvents, Nitric Acid, Phosphorus Acid, Glacial Acetic Acid, Anti-Icing Fluid, Vinegar, Fruit Juices Materials: Housing, Rotors, and Bearing Plates: SS; Bearings: AT Carbon; Gears: SS; Seals: Teflon /Simriz Notes: Viton is a registered trademark of E.I. Dupont de Nemours & Co. Teflon is a registered trademark of DuPont Dow Elastomers, LLC. Simriz is a registered trademark of Freudenberg-NOK.
Accessories (Air Eliminators & Strainers) Standard For systems with a normal amount of entrained air High Volume For systems with a heavy loading of entrained air Bulk For metering into storage, process operations with a heavy loading of entrained air The function of an air eliminator in a metering system is to remove entrained air and vapor from the metered liquid before it enters the meter in order to ensure accurate measurement of liquid only. Air elimination is required by Weights & Measures authorities for custody transfer metering applications. Air eliminators operate by temporarily chambering the liquid and allowing air to rise to the surface (top of the chamber) where it is vented to atmosphere by a float or solenoid operated valve. The air eliminator is typically mounted to the meter inlet flange as shown above.
Accessories (Valves) Manual Mechanically actuated Pneumatic Air actuated Electronic Solenoid actuated Back check Spring assisted The valve in a metering system is most commonly mounted to the meter outlet as shown above. The purpose of the valve is to start and stop flow of liquid through the meter. Mechanical valves are hydraulically balanced and actuated via mechanical register linkage. Electronic valves are solenoid operated and are most often applied with electronic registers. Differential Pressure actuated
Accessories (Registers) Mechanical Registers Full line of mechanical registers, preset counters, ticket printers, rateof-flow indicators and temperaturevolume compensators. Electronic Registers State-of-the-art electronic registers, with electronic printers. Pulse Transmitters TCS pulse transmitters provide electronic pulse output for operating electronic fluid management system.
Other Services Meter calibration service TCS operates a NIST-certified flow laboratory to provide customers with meter calibration services for TCS meters, as well as meters manufactured by others. Meter repair service TCS retains a staff of experienced and highly trained service personnel to repair and refurbish meters to like new condition, regardless of manufacture.
Liquids Metered Agricultural chemicals Fertilizers, herbicides, insecticides, fungicides, liquid feeds Heating Fuels Fuel oils, bio-fuels, LPG Transportation Gasoline, diesel, oils, bio-diesel, ethanol, aviation gasoline, Jet A, others Foods & Beverages Liquid sugars, corn syrup, molasses, soy bean oil, vegetable oils, fruit juices, shortenings Industrial chemicals Latex products, paints, inks, coatings, adhesives, chlorinated solvents, acetones, toluene, MEK, ethylene glycol, solvents, water, and more
Metering Applications AGRI-CHEMICAL Commercial Dispenser Blending Farm Delivery Bulk Storage Fertilizers, herbicides, insecticides, fungicides, liquid feeds
Metering Applications BULK PETROLEUM Tank Farms Lubrication Plants Gantry/Bulk Plants Blending & Additives Generator Plants Mobile Receiving Master Carts / VANS LACT Oil Production Terminal Refinery Pipeline
Metering Applications TRANSPORTATION Lubrication Home Heating LPG Fleet Fueling Chemical Agricultural
Metering Applications COMMERCIAL / GENERAL AVIATION Fuel Storage Loading Rack Delivery Vehicles Hydrant & Into-Plane Dispenser
Metering Applications MARINE / WORKBOAT Bunker Fueling Commercial & Retail Marine Dispensers Helicopter Refueling Main Engine Consumption Power Generation Offshore Supply, Tug & Tank Barges
Metering Applications RAILWAY FUELING Tank Car Loading & Unloading Commercial Dispensers TransTrans-Loading
Metering Applications MINING & CONSTRUCTION Fuel Storage Lubrication Rack Service Vehicles Fleet Fueling Commercial & Retail Dispensers
Metering Applications INDUSTRIAL-CHEMICAL Liquid sugars, fruit juices, corn syrup, molasses, soybean oil, vegetable oils, shortenings, Latex products, adhesives, paints, inks, industrial chemicals, solvents, acetones, toluene, MEK, Naptha
Metering Applications INTEGRATED METER SYSTEMS
Distribution Partners TCS precision measurement systems are brought to market by in your area by Accu-Flo Meter Service Ltd. Who are trained distributors dedicated to unequalled customer service and satisfaction. The TCS commitment is to help customers achieve increased productivity, and to add value today and tomorrow.
Meter Configuration
Meter Orientation Meter A Meter B Meter C Meter assembly with register (standard) Meter assembly less register Meter assembly and drive coupler for use with electronic registration Meter D Meter assembly with 100:1 pulse transmitter and cover mount pulser adapter