3K Series - Single Stage Stainless Steel End-Suction Centrifugal Pumps 34 RPM Models 3K-3K93 FEATURES 4SSL liquid-end construction offers corrosion resistance and increases operating life over typical cast iron models. Unique bulge formed components eliminates harsh radius and welds and provides greater efficiency and durability. Back pullout design permits easy repair of impeller and seal. High quality mechanical shaft seal and o-rings for a variety of standard or high temperature and chemical duty applications. Under casing foot mount and centerline discharge reduces misalignment and assures self-venting. Close coupled, motorized packages for compact and easy installation. Pump can be mounted horizontal (most common) or in a vertical position. See special note under General Safety and Operation. All High Pressure Systems require a primary pressure regulating device (i.e. regulator, unloader) and a secondary pressure relief device (i.e. pop-off valve, relief valve). Failure to install such relief devices could result in personal injury or damage to pump or property. CAT PUMPS does not assume any liability or responsibility for the operation of a customer s high pressure system. Read all CAUTIONS and WARNINGS before commencing service or operation of any high pressure system. The CAUTIONS and WARNINGS are included in each service manual and with each Accessory Data sheet. CAUTIONS and WARNINGS can also be viewed online at www.catpumps.com/cautions-warnings or can be requested directly from CAT PUMPS. RPM Models 3K36-3K393 SPECIFICATIONS U.S. Measure Flow Range... to 9. gpm Pressure Range... to 63 psi... 3 to 4 Ft. Head Max. Working Pressure... psi Min. Inlet Pressure to Prime... Flooded RPM... or 34 rpm Inlet Fitting 3K-3K63, 3K36-3K363...." NPT(F) 3K-3K93, 3K39-3K393..." NPT (F) Discharge Fitting All Models... " NPT (F) Horsepower Range.../3 to 3 HP Motor Options 6J Frame TEFC Class F /3-/HP.../8-V, PH, HZ 3/4-.-.HP.../V, PH, HZ.HP...V, PH, HZ /3 to 3.HP...8-/4V, 3 PH, HZ Cycle... HZ Max. Temperature Continuous... * F Weight (Pump Only) 3K, 3K4, 3K...8.4 lbs. 3K, 3K, 3K8...8.7 lbs. 3K3, 3K6, 3K9, 3K36, 3K39...9. lbs. Dimensions Pump Only (see chart)... 9.63 x 8.8 x 4." *Contact Cat Pumps for applications above F.
SELECTION CHART - RPM Ft. Head PSI. 3 3K36-/3HP 3K39-/HP 6. 8 3. 6.6. 4.7 3 4 6 8 8 IN Note: See motorized pump unit codes chart to configure pump and motor. 8 3K36 - /3HP Performance Curve - RPM 6 4 Ft 3..4.3.. HP 8 3K39 - /HP Performance Curve - RPM 6 4 Ft 3..6.4. HP All calculations based upon water @ Spec. Gravity of.
SELECTION CHART - 34 RPM Ft. Head PSI 86 6 3K3-HP 3K6-3HP 43 8 3K--/HP 3K9-3HP 3 3K- 3/4HP 3K- -/HP 3K8-3HP 6. 3K4- HP 3K- -/HP 3 4 6 8 8 IN Note: See motorized pump unit codes chart to configure pump and motor. 39 9 3 8 3K - 3/4HP Performance Curve - 34 RPM Ft 6. 3.8.6.4. HP 48 43 39 9 3 8 3K - -/HP Performance Curve - 34 RPM Ft 6. 3.. HP All calculations based upon water @ Spec. Gravity of.
SELECTION CHART - 34 RPM CONTINUED 69 3K3 - HP Performance Curve - 34 RPM Ft 3 8 3K - -/HP Performance Curve - 34 RPM Ft 6 43 3 6 8.. HP 6. 3.. HP 8 9 3 8 6. 3 3K4 - HP Performance Curve - 34 RPM..8.6.4. Ft HP 4 43 39 9 3 8 6. 3 3K8-3HP Performance Curve - 34 RPM... Ft HP 8 9 48 43 39 9 3 8 3K - -/HP Performance Curve - 34 RPM Ft 6 3K9-3HP Performance Curve - 34 RPM Ft 6. 3.. HP 43 3 6 8 8 9 4 3 HP 69 3K6-3HP Performance Curve - 34 RPM Ft 6 43 3 8 6 3 HP All calculations based upon water @ Spec. Gravity of.
MOTORIZED PUMP UNIT CODES 3 K 7 W T 3 Pump Number = NCC Standard Seal Assy (Carbon/Ceramic/Buna) Standard Service = FCC Alternate Seal Assy (Carbon/Ceramic/FPM) Mild Chemical 3 = HCC Alternate Seal Assy (Carbon/Ni/Resist/FPM) High Temperature 4 = FSC Alternate Seal Assy (FPM/Silicon Carbide) Strong Chemical 3 K 7 W T 3 Motor Brand M = Magnetek B = Baldor C = Italian W = Weg 3 K 7 W T 3 Motor Enclosure T = TEFC D = ODP 3 K 7 W T 3 Motor Phase And Voltage Single Phase Three Phase = /8-V 3 = 8-/4V = /V 4 = /4V = V = 7V 6 = 38V RPM MOTORIZED PUMP UNIT Pump Kit Motor Motor MPU MPU Motor Motor MPU MPU Model P/N wt (lbs) Lgth (in) wt (lbs) P/N wt (lbs) Lgth (in) wt (lbs) PH PH PH PH 3PH 3PH 3PH 3PH 3K36 899. 3.8. 8999. 3.8. 3K39 899. 3.8 3. 34 RPM MOTORIZED PUMP UNIT 3K 899. 4.7 38. 899. 4.7 33. 3K 8994 3..83 43. 899 3. 4.7 39. 3K3 8996 38..83 47. 8997 3..8 44. 3K4 89969 33..8 4. 8993 8. 4.7 36. 3K 8994 3..83 43. 899 3. 4.7 39. 3K6 8998. 6.33 49. 3K 8994 3..83 43. 899 3. 4.7 39. 3K8 8998. 6.33 48. 3K9 8998. 6.33 49. DIMENSIONAL.6 8.8 AIR VENT PLUG PF /8".3 DRAIN PLUG PF /8" 4.7 ANCHOR HOLE 3/8" DIA. 3. 9.3.63
PUMP KIT PARTS LIST ITEM PART NUMBER MATL DESCRIPTION QTY 9 8997 S Casing w/casing Ring (8999), 3K-3K33 8997 S Casing, 3K4-3K3 89973 S Casing, 3K6-3K63, 3K36-363 89974 S Casing, 3K-3K93, 3K39-93 9 8997 S Cover, Casing 9 89979 AL Bracket 94 899 S Impeller, 3K (4.") 899 S Impeller, 3K (.9") 899 S Impeller, 3K3 (6.9") 8993 S Impeller, 3K4 (4.") 8994 S Impeller, 3K (.9") 899 S Impeller, 3K6, 3K36 (6.9") 8996 S Impeller, 3K (4.") 8997 S Impeller, 3K8 (.9") 8998 S Impeller, 3K9, 3K39 (.69") 9 8998 S Nut, Impeller (7/6-) 97 899 NCC Seal, Shaft Assy (Standard) 899 FCC Seal, Shaft Assy (Mild Chemical) 8993 HCC Seal, Shaft Assy (High Temp) 8998 FSC Seal, Shaft Assy (Strong Chemical) 98 899 FPM O-Ring, Case 99 S Screw, Socket (M6x6) 8 9 S Screw, Hex (M8x6) 9 S Screw, Socket (3/8-6x") 4 9 S Screw, Socket (M8x4) 93 S Nut, Hex (M8) 94 S Lockwasher, Toothed (M6) 8 9 AL Washer, Plug 96 S Lockwasher, Toothed (M8) 4 99 899 FPM O-Ring, Plug (Not Shown) 9 8998 STL Base 9 S Plug 938 89983 Mount, Bolt Assy (Inclds: 9, 99, 9, 9, 9, 93, 94, 96) 939 8998 Kit, Plug (Inclds: 9, 99, 9) Italics are optional items. MATERIAL CODES (Not Part of Part Number) AL=Aluminum FCC=Carbon/Ceramic/FPM FPM=Fluorocarbon FSC=FPM w/silicon Carbide HCC=Carbon/Ni/Resist/FPM NCC=Carbon/Ceramic/Buna S=4SS STL=Steel
EXPLODED VIEW MODELS 34 RPM - 3K-3K93 RPM - 3K36-3K393 July 4
GENERAL SAFETY AND OPERATION SELECTION: Review the Selection Chart to find the performance range and pump model suited to your application requirements. Then review the Performance Curve Chart to verify the most efficient performance and inlet conditions required. INSTALLATION: These pumps may be installed in either a horizontal (most common) or vertical position (See Note). The following criteria should be considered to assure optimum performance: Proper alignment of plumbing Adequate line size to prevent starvation Rigid metal or plastic pipe or reinforced flexible plumbing to prevent collapsing lines Properly sealed connections to prevent air leaks Good filtration of the liquid to avoid abrasives and solids Foot valve may need to be installed at the inlet NOTE: Vertical Pump Mounting Pump must be flooded to the centerline of the impeller A minimum suction of psi is required to assist in flooding the casing Pump operating speed shall be reduced from 34 to rpm Mechanical seal materials are to be carbon, not ceramic Upon initial start-up, air must be vented from the pump. This must be done after the pump discharge, or as close as possible to the pump discharge OPERATION: The pump comes with a standard seal for fresh water or non harsh liquids. Excessive ph, high viscosity and abrasives will affect the life and performance of the pump. Special shaft seals are available for high temperature or chemical duty applications. Check with Cat Pumps for high viscosity liquids. Make certain there is sufficient liquid supply to the pump before starting operation. MAINTENANCE: This is a low maintenance pump. The shaft seal and impeller are the primary service items. These can be easily replaced.. Remove the 8 hex screws and slide the casing from the cover.. Remove the impeller nut and unthread the impeller. NOTICE Exercise care when handling the shaft seal. It can be easily contaminated by improper handling and will not properly seal. Use the paper cover to press the seal into position and toss the cover when done. 3. Carefully pry the casing cover away from the bracket. 4. Lay the cover on the work surface (large diameter up) and press out the shaft seal.. Turn the cover over on the work surface (small diameter up) and press the back half (stationary half) of the new shaft seal into position until completely seated in the chamber with the elastomer side down. NOTE: If seal installation is tight, carefully apply a small amount of lubricant to the outer edge (non-chlorine dish soap). DO NOT USE OIL OR GREASE. 6. Align the cover with the holes on the bracket and press into position. 7. Slide the front half of the seal (rotating half) onto the shaft with the elastomer side out (carbon/ceramic surfaces mating). Then slide the seal spring and washer onto the shaft. 8. Hold the seal spring in place and thread the impeller into position until completely seated. NOTE: Use a screwdriver to hold the motor shaft stationary. 9. Install the impeller hex nut onto the shaft and torque per chart. Rotate the impeller to assure proper alignment before installing the cover. NOTE: Apply Loctite 9 to the impeller nut before installing.. Place the new O-Ring over the casing cover. Exercise caution not to cut or twist the O-Ring during installation.. Replace the casing cover. Rotate to desired discharge port position and align holes. Replace 8 lockwashers and socket screws and torque per chart. PROBLEM No flow or low flow Leaking Noise Vibration TORQUE CHART Torque Size ft. lbs. in. lbs. Nm Impeller Nut 7/6- -8 44-6-4 Pump Casing M6 x 8 Hex Head Cap Screw 3.4 4 4.6 (To Motor Bracket) Motor Bracket 3/8" -6 x " Socket Head Bolt 6. 96.8 (To Motor) 3/8" Ext. Tooth Lockwasher Motor Stand/Base M8 x 6 Hex Head Cap Screw 4. 48.4 (To Motor Bracket) Motor Stand Support M6 x Hex Head Cap Screw No Requirements M8 Hex Nut (Adjust to Support Motor/Variable) TROUBLESHOOTING SOLUTION Check rotation of pump Check liquid supply to pump Replace shaft seal Check case cover o-ring Check liquid supply to pump Check viscosity of liquid Review NPSH requirements Secure plumbing to and from pump Check impeller and replace as needed WARRANTY This pump is warranted for one year from date of purchase. Improper installation and use will void the warranty. Tampering with the impeller or seals will void the warranty. Loctite is a registered trademark of the Henkel Corporation. CAT PUMPS 68-94TH LANE N.E. MINNEAPOLIS, MN 449-434 PHONE (763) 78-4 FAX (763) 78-98 e-mail: techsupport@catpumps.com www.catpumps.com For International Inquiries go to www.catpumps.com and navigate to the Contact Us link. PN 8993 Rev G 7/4 4