Industrial Hydraulics Electric Drives and Controls Linear Motion and Assembly Technologies Pneumatics Service Automation DKR Intelligent Digital AC Vector Drives 35 to 330 hp (26 to 245 kw) The Drive & Control Company Mobile Hydraulics
2 Introduction Advantages Technical Data Motors Bosch Rexroth DKR The intelligent drive solution for high power applications With the DKR generation of intelligent drives and wide range of motors, we are extending our proven modular range of drives up to 245 kw. High power density, comprehensive functionality and enormous cost-saving potential are the outstanding features of this innovative drive solution. The drive electronics - open for all control systems DKR compact control units contain all power supply, control and regulation electronics. They have direct mains connectivity and energy recovery capability and are available in a complete range of power ratings. Open industry-standard interfaces such as analog, parallel or SERCOS provide simple connection to different controllers and allow various operating modes to be used. Fitted with our controller card, the drive can electronically control and regulate up to 40 axes. The motors - compact and powerful This drive system is completed by a wide range of synchronous and asynchronous motors for rotary and linear feed movements, as well as main spindle applications. Available motors are: Conventional motors up to 224 kw Frameless motors up to 68 kw Linear motors up to 22,000 Nm The applications - industry specific Typical applications are: Printing machines Plastic processing machines Paper processing machines Test rigs Textile machines Transfer machines Packaging machines Machine tools
Introduction Advantages Technical Data Motors Bosch Rexroth 3 All the advantages at a glance Scalable and flexible drive concept Various control units are available to you to suit the power requirement and unit volume. They can be configured with industry-standard interfaces for your special requirements. This system is completed by a wide range of synchronous and asynchronous motors for feed movements, as well as for main spindle applications. High-precision at high speeds Fine interpolation and the drive s internal position control with no following error and a cycle time of 250 µs enable high contour accuracies and high tool path feed-rates to be achieved. Absolute or incremental position measurement Special motor encoder systems enable absolute or incremental position measurement. No referencing, separate position encoders or associated cabling are required for absolute position measurement. Convenient and time-saving commissioning Menu-driven, graphics-supported commissioning can be quickly implemented by parameter input directly at the control terminal or PC terminal. Comprehensive diagnostics Continuous monitoring of the drive and comprehensive diagnostic reports on all operating states assist in the location and elimination of faults. Fast data exchange for servicing operations The software module in the control units stores all functions and drive parameters. When a unit is replaced, all specific drive data is made available simply by plugging this module into the replacement unit. Internal fault response During commissioning you can check the drive system s response to an emergency situation. Simple, time-saving installation Built-in components, such as a mains contactor, link circuit capacitor and bleeder, considerably reduce assembly and installation time. The high link circuit voltage allows smaller cable cross-sections to be used. The use of fiber optic cables for data exchange with the controller simplifies wiring. DKR drives enable you to run axes up to 245 kw continuously and connect directly to international AC line supplies. All DKR units offer energy recovery capability which can greatly reduce your energy costs. Compact and space-saving drive electronics The compact drive electronics, with its high power density and direct AC line connection, minimizes the space required in the control cabinet. EMC compliant Complete screening of the drive electronics by means of a metal housing and data transmission via fiber optic cables with SERCOS interface make DKR drives immune to electromagnetic interference.
4 Introduction Advantages Technical Data Motors Bosch Rexroth Complete range of power and functionality DKR03 Continuous power up to 35 kw Available in two power ratings: 26 kw and 35 kw Peak power up to 55 kw Up to 30 kw of continuous regenerated power Built-in blower provides cooling Optional integrated brake resistor to provide up to 150 kws of braking energy DKR02 Continuous power up to 55 kw Available in two power ratings: 47 kw and 55 kw Peak power up to 93 kw Up to 43 kw of continuous regenerated power Built-in blower provides cooling Optional integrated brake resistor to provide up to 240 kws of braking energy Specifications Unit DKR03.1-100 DKR03.1-200 DKR02.1-200 DKR02.1-300 Continuous Power Peak Power kw 26 26 35 55 47 55 55 93 Continuous Current Peak Current A eff 71 71 92 141 120 141 141 212 Connection Voltage 3 x 400 V... 480 V AC 10% Control Voltage 230 V AC 10% Weight kg 49 104 Dimensions (W x H x D) mm 380 x 690 x 310 430 x 1000 x 290
Introduction Advantages Technical Data Motors Bosch Rexroth 5 DKR04 Continuous power up to 93 kw Available in two power ratings: 82 kw and 93 kw Peak power up to 125 kw Up to 66 kw of continuous regenerated power Built-in blower provides cooling Optional external brake resistor to provide up to 720 kws of braking energy DKR05 Continuous power up to 245 kw Available in three power ratings: 115 kw, 165 kw and 245 kw Peak power up to 319 kw Offers mains line regeneration Built-in blower provides cooling Optional brake chopper is available to absorb braking energy Specifications Unit DKR04.1-300 DKR04.1-400 DKR05.2-350 DKR05.2-500 DKR05.2-700 Continuous Power Peak Power kw 82 92 93 125 115 150 165 215 245 319 Continuous Current Peak Current A eff 185 212 210 282 170 221 241 314 358 466 Connection Voltage 3 x 400 V AC + 15% / - 5% 3 x 480 V AC + 10% / - 15% Control Voltage Internally generated Weight kg 150 500 550 650 Dimensions (W x H x D) mm 560 x 1080 x 290 1200 x 2290 x 600
6 Introduction Advantages Technical Data Motors Bosch Rexroth Motors Highly dynamic and optimized to your application 2AD and ADF Asynchronous motors for servo and main spindle applications These motors are used in particular as main spindle or servo motors in machine tools, as well as for tasks in many other applications. Various sizes with outputs up to 224 kw are available. These motors feature particularly fast dynamic response, with speed control range and are extremely smooth running. They can be supplied with an electrically locking or releasing holding brake. MBS and 1MB Synchronous and asynchronous frameless motors The main applications for these motors are main spindles of modern turning, milling and grinding machines, plus machining centers and rotary transfer tables, including high-speed machining. Liquid cooling and the large spindle clearance enable these frameless motors to be fitted directly to the headstock and result in new, compact machine designs with distinct competitive advantages. These include extremely smooth running and perfect servo quality for C-axis machining. The power range of the custom motor variants extends up to 68 kw. LSF Synchronous linear motors for movements with fast dynamic response Linear drives require no mechanical transmission elements and their use in highspeed cutting, grinding, sheet metal working and laser machining is therefore particularly advantageous. This series of motors also facilitates innovative machine designs which have distinct advantages. The outstanding features of this technology include very high speeds with enhanced accuracy and peak forces up to 22,000 Nm. The encapsulated construction of the primary simplifies motor installation and protects the motor from environmental influences.
Introduction Advantages Technical Data Motors Bosch Rexroth 7 Bosch Rexroth. The Drive & Control Company Rexroth leads the industry in the design and development of products, equipment, and devices that control movement in machinery. We have built strong partnerships with our customers, who rely on us for solutions that deliver consistency, accuracy, and repeatability in their equipment. Our drive and control solutions improve the performance and throughput of our customers machines, while making them easier to operate and maintain. World-class solutions Rexroth s drive and control solutions are based on its complete range of best-in-class products, its applications engineering expertise, and its comprehensive knowledge of machines and the environments in which they work. Each Rexroth product is backed with sales and service offices in more than 80 countries around the world. is organized into six divisions: Industrial Hydraulics Electric Drives and Controls Linear Motion and Assembly Technologies Pneumatics Service Automation Mobile Hydraulics Electric Drives and Controls As a result of our solid heritage and our diverse technical portfolio, Rexroth has emerged as one of the world s foremost providers of servo-based motion control systems. Our tradition of product excellence and our longstanding commitment to open systems allows us to offer total solutions for all of your drive and control needs. Our products have been successfully integrated into large and small machine control operations around the world. Partnerships start with knowing your business To better address your unique challenges, our products are segmented into five industryspecific system solutions: Machine Tool Food & Packaging Printing & Converting General Automation Mounting/Handling/Car Body With our expertise in your industry, we are better able to partner with you to provide solutions that meet your demands for productivity, performance, and reliability. It all begins with an initial assessment involving the engineering, and even the physics of the application. Then, based on those objectives, and our experience in your markets, we design a solution that delivers the throughput, quality, precision, and performance required.
Electric Drives and Controls 5150 Prairie Stone Parkway Hoffman Estates, IL 60192-3707 Telephone (847) 645-3600 Facsimile (847) 645-6201 www.boschrexroth-us.com Corporate Headquarters 5150 Prairie Stone Parkway Hoffman Estates, IL 60192-3707 Telephone (847) 645-3600 Facsimile (847) 645-6201 Industrial Hydraulics 2315 City Line Road Bethlehem, PA 18017-2131 Telephone (610) 694-8300 Facsimile (610) 694-8467 Linear Motion and Assembly Technologies 816 E. Third Street Buchanan, MI 49107 Telephone (616) 695-0151 Facsimile (616) 695-5363 Pneumatics 1953 Mercer Road Lexington, KY 40511-1021 Telephone (859) 254-8031 Facsimile (859) 281-3491 Mobile Hydraulics 1700 Old Mansfield Road Wooster, OH 44691-0394 Telephone (330) 263-3300 Facsimile (330) 263-3333 Printed in the United States 71805 EN 09/03