PART 6 : SPARES AND ACCESSORIES CONTENTS FIRST LEVEL SPARES................................ Page 6 SECOND LEVEL SPARES.................................. 6 CONSUMABLES.......................................... 6 TOOLS.................................................. 6 5 PRINT HEAD ASSEMBLY.................................. 6 7 PRINT HEAD GENERAL DETAIL.......................... 6 9 CABINET UPPER........................................ 6 11 CABINET LOWER....................................... 6 15 CONTROL PANEL....................................... 6 19 INK CHASSIS........................................... 6 21 MAIN PUMP, GAUGE AND REGULATOR ASSEMBLIES..... 6 25 DISTRIBUTION BLOCK.................................. 6 27 FLUSH MANIFOLD ASSEMBLY........................... 6 1 INK AND FLUSH RESERVOIR ASSEMBLIES................ 6 INK CIRCUIT ASSEMBLIES............................... 6 5 ELECTRONICS RACK ASSEMBLY......................... 6 7 ELECTRICAL PANEL.................................... 6 1 POTENTIOMETER BOX ASSEMBLY....................... 6 2077 Issue 5.0 Dec 97 6 1
6 2 2077 Issue 5.0 Dec 97
SPARES AND ACCESSORIES CAUTION: Spare parts should be kept in their protective packing until required. In the case of PCBs, the packaging provides protection from physical damage, but also (a) protects against electrostatic damage and (b) prevents contact with surfaces which could cause, for example, short circuit damage to circuits containing batteries. FIRST LEVEL SPARES 0128 Fuse 20x5 (T) 2A (120V nom.) Recommended quantity 1 01210 Fuse 20x5 (T) 1A (20V nom.) 1 068 Screws (nozzle plate) 1 0602 O ring (nozzle plate) 1 10955* Bulb 2W 110 10V 1 267 Nozzle Assembly 75 micron (S6) 1 26828 Nozzle Assembly 60 micron (S6) 1 26829 Nozzle Assembly 0 micron (S6 Pinpoint) 1 29265 Filter kit No. 1 (20 micron filter) 29500 Filter kit No. (10 micron filter) 2 0075 Air Filter 1 * Refer to safety certification, pg. (9). SECOND LEVEL SPARES These spares are additional to the recommended first level spares. 1021 Cover (IP65 Socket) Recommended quantity 1 11 Ferrule 1/ 2 1155 Tube connector 1 / 8 1 1225 Lip Seal 2 160 Pump Head (Feed) 1 1607 Pump Head (Gutter) 1 17 Door Key 1 219 PCB Assy Universal Serial Interface MK6 (S6) 1 281 PCB Assy High Speed Serial Interface (S6 PP) 1 276 PCB Assembly Fault Monitor (S6) 1 277 PCB Assembly Fault Monitor (S6 Pinpoint) 1 266 PCB Assembly Multi Function Interface 1 28 PCB Assembly Ink Monitor 1 2118 PCB Assembly 00V & EHT Universal 1 2077 Issue 5.0 Dec 97 6
212 PCB Assembly Head Driver (S6) 1 268 PCB Assembly Head Driver (S6 Pinpoint) 1 265 PCB Assembly Temperature Control 1 2178 PCB Assembly Matrix (EMC) 1 000 Fan Assembly 120V 1 0101 Fan Assembly 2V 1 CONSUMABLES 1561 Plastic beaker 500ml 1562 Plastic beaker 100ml 156 Wash bottle 2606 Hand cleaner (500g tub) 9911 Gloves (medium) 99115 Gloves (large) 99116 Tissue (lint free) roll 6 2077 Issue 5.0 Dec 97
TOOLS 26886 Spanner (Gunbody) 177 Spanner (Drive rod nut) 158 Spanner/Wrench set 18 Ball Driver 1.5mm 18 Ball driver 2.5mm 106 Ball driver mm 110 Allen key (hexagon wrench) 167 Ultrasonic bath (20V) 1678 Ultrasonic bath (120V) 2608 Metal beaker 01 Peltier heat pump removal tool 9912 Silicone Rubber Compound 9917 Heatsink Compound 20ml Tube 10 Flanging tool ( 1 / 8 pipe) Recommended alternative to 10 (to be used with a Weller 25W soldering iron): 101 Tube holder 102 Flanging tip 2077 Issue 5.0 Dec 97 6 5
1 27 26 25 2 2 28 5 2 2 22 6 2 20 7 2 21 2 21 8 2 21 1 15 1 12 9 2 17 19 18 16 2 11 10 CA001 1 Print Head Assembly 6 6 2077 Issue 5.0 Dec 97
PRINT HEAD ASSEMBLY Item No. Part No. Description Quantity 1 26856 Drive Rod Assembly (S6 Pinpoint) 1 or 2677 Drive Rod Assembly (S6) 1 2 068 Screw Skt Cap St. St. M2x5 1 26809 Union Assembly 1 Way 1 0166 O Ring EDPM.69 ID 1.78 CS 1 5 56 Drop Generator Assy 0 micron (S6 Pinpoint) 1 or 562 Drop Generator Assembly 75 micron (S6) 1 6 26829 Nozzle Assembly 0 micron (S6 Pinpoint) 1 or 26828 Nozzle Assembly 60 micron (S6) 1 or 267 Nozzle Assembly 75 micron (S6) 1 7 2682 Screw Locking 1 8 557 Mount Drop Generator Mk 1 9 51 Charge Electrode Assy 0 micron Mk (S6 PP) 1 or 511 Charge Electrode Assy 75 micron Mk (S6) 1 10 52 Drop Deflector Assy 0 micron Mk (S6 PP) 1 11 512 Drop Deflector Assy 75 micron Mk (S6) 1 12 556 Pivot button 1 1 08 Screw Skt Btn Hd St. St. Mx5 1 1 509 Strobe LED Assembly 75 micron (S6) 1 15 505 Pivot Drop Generator Mk 1 16 529 Strobe LED Assembly 0 micron (S6 Pinpoint) 1 17 526 Charge Electrode Carrier (S6 Pinpoint) 1 18 566 Gutter Block Assembly Mk 1 19 067 Screw Skt Cap St. St. M2x 1 20 50 Sensor Assembly Mk 0 micron (S6 Pinpoint) 1 or 510 Sensor Assembly Mk 75 micron (S6) 1 21 0201 Washer Flat St. St. M2 1 22 26759 Adjuster 1 2 26825 Cam 1 2 2682 Adjuster Shaft 1 25 082 Screw Pan Poz. St. St. M2x8 1 26 26887 Thermal Sensor Cap 1 27 176 Thermal Sensor 1 28 26808 Union Assembly 2 Way 1 2077 Issue 5.0 Dec 97 6 7
9 10 8 1 2 7 6 5 CA002 1 Print Head General Detail 6 8 2077 Issue 5.0 Dec 97
PRINT HEAD GENERAL DETAIL Item No. Part No. Description Quantity 1 2676 Box Interconnection 1 2 50 Bulkhead Seal Rubber 1 528 Holster Assembly 0 micron Mk 1 050 Knob Knurled M5 Nylon 1 5 26800 Mount Detector 1 6 521 Chassis Assembly 0 micron Mk 1 7 26798 Plate Mounting 1 8 559 EHT Sensor Assembly 1 9 520 Conduit Assembly m Mk 1 10 171 Network Passive Safety 1 Not shown: 11 01599 Gutter Plug 1 12 26919 Plate P/Head Mounting (Glass filled Nylon) 1 1 98108 Heatshrink Sleeving As reqd 1 26801 Wash Station 1 Note: For details of other items see pg. 6 7 2077 Issue 5.0 Dec 97 6 9
1 6 5 29 0 7 2 28 27 8 6 7 8 8 5 1 9 9 11 10 11 12 1 1 26 25 2 2 15 22 21 20 19 11 2 9 18 17 16 TP5515 Cabinet (Upper) 6 10 2077 Issue 5.0 Dec 97
CABINET UPPER Item No. Part No. Description Quantity 1 Screw Pan Poz St. St. Mx5 8 2 0101 Fan Assembly 2V Solo 6 2 Nut Nyloc St. St. M 17 Screw Pan Poz St. St. Mx6 7 5 1128 Guard Finger 120mm Metal 2 6* 1095 Indicator Fixing Adaptor 1 7* 1095 Indicator Lamp Socket 1 8* 10956 Indicator Resistance Element 1 9 Nut Hex Full St. St. M 10 Terminal Strip U Tab 1/ Way 1 11 Washer S/P Int Tooth St. St. M 2 12 Strip RFI 12 1 Gasket Handle IP65 2 1 Handle IP65 2 15 Screw Csk Poz St. St. Mx8 12 16 Screw Hex HD St. St. M5x12 1 17 Strike Latch 1 18 Screw Skt Cap St. St. M5x10 19 0075 Filter Assembly 1 20 Cable Duct Self Adhesive 12 21 Clip 6.5 Modified 2 22 Screw Pan Poz St. St. Mx6 2 2 Clamp Strip Ribbon 2 2 Latch Strike Plate 1 25 Latch St. St. 1 26 17 Key 1 27 Screw Csk Poz St. St. Mx8 12 28 Hinge Ink Cabinet Door 2 29 Screw Skt Cap St. St. Mx25 1 0 Latch Rack 1 1 0020 Grommet 12.7 PH 9.6 Bore 1.6 PNL 1 2 Terminal Male Tab mm Stud Mtg 1 * 10606 Isolator 1 Note: Only items with part numbers can be supplied as spares. 2077 Issue 5.0 Dec 97 6 11
1 6 5 29 0 7 2 28 27 8 6 7 8 8 5 1 9 9 11 10 11 12 1 1 26 25 2 2 15 22 21 20 19 11 2 9 18 17 16 TP5515 Cabinet (Upper) 6 12 2077 Issue 5.0 Dec 97
CABINET UPPER (Cont.) Item No. Part No. Description Quantity Screw Csk Poz. St. St. Mx10 5* 10952 Indicator Lens Green 1 6* 10955 Bulb 2W 110 10V 1 7 0102 Cable Assembly Fan Link 1 8 06 Label Earth/Ground Symbol 9 010 Cable Assembly Door Earth/Ground 1 * Refer to safety certification, pg. (9). Note: Only items with part numbers can be supplied as spares. 2077 Issue 5.0 Dec 97 6 1
1 2 6 0,2 1 8,9 21 5 1 2 2,7 7 1 0 22 6 5 2 5 6 7 8 8 9 6 7 8 10 11 12 29 1 28 1 27 TP5516 9 26 25 2 2 22 21 20 19 18 17 1 0 15 16 Cabinet (Lower) 6 1 2077 Issue 5.0 Dec 97
CABINET LOWER Item No. Part No. Description Quantity 1 1085 Nut Cable Gland PG9 Grey 5 2 10852 Cable Gland 8mm PG9 Grey 5 168 Nut M20 1 0150 Grommet 19mm EPDM 1 5 Grommet Strip Nat Poly 18 22G 570mm 6 Nut Hex Full St. St. M 2 7 Washer S/P Int Tooth St. St. M 2 8 Nut Nyloc St. St. M 6 9 Screw Hex Hd St. St. M5x12 1 10 Screw Skt Cap St. St. M5x10 11 Strike Latch 1 12 0072 Plate Strike 2 1 Screw Pan Poz. St. St. Mx6 1 99050 Rubber U Section Neoprene 0.8m 15 0126 Foot Solo 6 16 Screw Pan Poz. St. St. M5x12 17 002 Gasket Plinth 1 18 0055 Gasket Electrical Cover Plate 1 19 Screw Pan Poz. St. St. Mx8 11 20 Plate Electrical Cover 1 21 0011 Nut 1/ BSP Brass Ni. 2 22 0012 Adaptor 1/ 1 / 8 BSP Brass Ni. 2 2 117 Connector Male x1/8 BSP 2 2 Hinge Ink Cabinet Door 2 25 Screw Csk Poz. St. St. Mx8 12 26 010 Cable Assembly Door Earth 1 27 Latch Strike Plate 1 28 Latch St. St. 1 29 17 Key 1 0 0068 Bump Door 1 1 029 Screw Skt Cap St. St. Mx10 1 Note: Only items with part numbers can be supplied as spares. 2077 Issue 5.0 Dec 97 6 15
1 2 6 0,2 1 8,9 21 5 1 2 2,7 7 1 0 22 6 5 2 5 6 7 8 8 9 6 7 8 10 11 12 29 1 28 1 27 TP5516 9 26 25 2 2 22 21 20 19 18 17 1 0 15 16 Cabinet (Lower) 6 16 2077 Issue 5.0 Dec 97
CABINET LOWER (Cont.) Item No. Part No. Description Quantity 2 0107 Gasket Conduit Mounting Plate 1 0106 Plate Conduit Mounting 1 106 Conduit Adaptor 20mm 90 Deg. 1 5 2686 Conduit Assembly M 1 6 10855 Nut Cable Gland 20mm Grey 7 0115 End Cap LDP mm Pipe Fitting 1 8 1085 Cable Gland 9mm 20mm Grey 9 0125 Plug Cable Gland 8mm 0 202 Plug Cable Gland 1 Screw Pan Poz. St. St. Mx12 8 2 Washer Nylon66 M 9x.x0.8mm 8 0051 Cover Electrical 1 0056 Gasket Electrical Cover 1 5 1175 Connector Male x 1 / 8 BSP 1 6 Washer Anti loss M Soft Poly. 8 7 009 Potentiometer Box Assembly (see pg. 6 ) 1 8 Cable Duct Self Adhesive 12 9 0071 Gasket Ink Door 1 Note: Only items with part numbers can be supplied as spares. 2077 Issue 5.0 Dec 97 6 17
16 15 1 1 2 1 5 6 7 19 9 8 9 10 11 12 18 1 1 1 17 TP561 2 Control Panel 6 18 2077 Issue 5.0 Dec 97
CONTROL PANEL Item No. Part No. Description Quantity 1 002 Nut Hex Full St. St. M 2 2 010 Cable Assembly Door Earth 1 087 Nut Nyloc St. St. M 12 0069 Gasket Membrane 1 5 516 Keyboard Assembly European 1 6 050 Spacer Nylon.56x7.9x.18 Thk 7 280 PCB Assembly Front Panel 1 8 005 Washer S/P Int. Tooth St. St. M 9 000 Nut Hex Full St. St. M 10 5080 Display Panel (LCD) Assembly 1 11 001 Cable Assembly Keyboard 26 Way 1 12 0088 Cable Assembly Membrane Way (S6) 1 1 008 Washer S/P Int Tooth St. St. M 1 008 Cable Assembly Membrane Earth 1 15 051 Spacer Nylon.56x7.9x.76 Thk 7 16 0062 Collar Membrane Mounting 10 17 020 Label Solo 6 Keyboard 1 18 0070 Gasket Electronics Door 1 19 07 Washer Nylon66 M 12 2077 Issue 5.0 Dec 97 6 19
0 9 50 1 2 1 0 29 1 51 5 6 5 2 7,8 28 5 6 7 27 52 26 1 25 1 2 9 2 8 22 21 TP5517 20 19 18 17 16 15 2 9 8 7 1 1 6 Ink Chassis 10 11 12 6 20 2077 Issue 5.0 Dec 97
INK CHASSIS Item No. Part No. Description Quantity 1 005 Pump Assembly Flush Solo 6 1 2 Nut Nyloc St. St. M5 1 Washer S/P Int. Tooth St. St. M5 1 Terminal Ring M5 Red 1 5 Nut Hex Full St. St. M5 1 6 11285 Guard Finger 80mm Plastic 2 7 Screw Pan Poz. St. St. Mx16 2 8 Washer S/P Int Tooth St. St. M 2 9 Terminal Ring M Red 2 10 10219 Skt 2Way Power 22AWG 2 11 000 Fan Assembly 120V (Complete) 2 12 Screw Skt Cap St. St. Mx8 8 1 Latch Mini Stainless Steel 2 1 Screw Pan Poz. St. St. Mx6 15 0110 Viscometer Assembly Inline 1 16 067 Clip 1.5 Dia. Nylon 2 17 99050 Rubber U Section Neoprene 0.25m 18 0679 Label Warning Dried Ink 1 19 990 Tape Foam Self Adhesive x8mm 0.70m 20 Plate Ribbon Cable Clamp 2 21 Screw Pan Poz. St. St. Mx10 22 0067 Strap Sump Tie 1 2 05021 Screw Thumb Mx8 1 2 01655 Clamp Ribbon Cable Screw Fix 25 0150 Grommet 19mm EPDM 1 26 Screw Skt Cap St. St. M5x10 27 Plate Hinge Block Clamp 2 28 Block Hinge 2 29 Hinge 2 0 Screw Csk Poz St. St. Mx8 6 1 117 Elbow x 1 / 8 BSP 1 2 0012 Adaptor 1/ 1 / 8 BSP Brass Ni. 1 0011 Nut 1/ BSP Brass Ni. 1 0156 Label Makeup 1 Note: Only items with part numbers can be supplied as spares. 2077 Issue 5.0 Dec 97 6 21
0 9 50 1 2 1 0 29 1 51 5 6 5 2 7,8 28 5 6 7 27 52 26 1 25 1 2 9 2 8 22 21 TP5517 20 19 18 17 16 15 2 9 8 7 1 1 6 Ink Chassis 10 11 12 6 22 2077 Issue 5.0 Dec 97
INK CHASSIS (Cont.) Item No. Part No. Description Quantity 5 0155 Label Ink 1 6 002 Clip Cable Plastic 7.6mm Dia. 1 7 06022 Grommet 2.9PH 19.0 Bore 1.2P 2 8 Screw Skt Cap St. St. Mx0 2 9 508 Manifold Assembly Flush 1 0 0165 Barrier Assembly Level Rods (S6) 1 1 Label VDE 1 2 Nut Nyloc St. St. M 2 98005 Tubing Silicone 7mm OD mm ID 0mm 1260 Compressor Rotary 1 5 Screw Pan Poz St. St. Mx6 1 6 069 Clip 19m Closed Zinc Plt. 1 7 11087 Socket way 2mm5 26 AWG 1 8 0121 Polariser White Nylon 1 9 087 Nut Lock St. St. Nyloc M 2 50 5179 Gasket Flush Pump 1 51 117 Connector Male x 1 / 8 BSP 1 52 Cable Duct Self Adhesive 2 Note: Only items with part numbers can be supplied as spares. 2077 Issue 5.0 Dec 97 6 2
20 21 22 19 1 2 18 17 22 8 5 6 7 8 16 15 12 1 11 10 9 1 TP511 2 Main Pump, Gauge and Regulator Assemblies 6 2 2077 Issue 5.0 Dec 97
MAIN PUMP, GAUGE AND REGULATOR ASSEMBLIES Item No. Part No. Description Quantity 1 1182 Regulator (S6) 1 or 186 Regulator (S6 Pinpoint) 1 2 Bracket Gauge Mounting Solo 6 1 Screw Csk Poz. St. St. Mx12 2 Screw Pan Poz. St. St. Mx10 6 5 Cover Pump 1 6 0065 Gasket Pump Cover 1 7 10177 Skt 5 Way Power 1 8 0159 Seal Solo 6 Pump 2 9 Nut Nyloc St. St. M5 1 10 Washer S/P Int Tooth St. St. M5 1 11 Cable Assembly Pump Earth 1 12 008 Pump Assembly Solo 6 (including item 7) 1 1 1607 Pump Head (Gutter) 1 1* 1608 Pump Motor 1 15 160 Pump Head (Feed) 1 16 117 Connector Male x 1 / 8 BSP 1 17 Label VDE 1 18 Label VDE 1 19 1522 Gauge Press 0 100psi 1 20 015 O Ring EPDM 9.19 ID 2.62 CS 1 21 2915 Adaptor Assembly Pressure Gauge 1 22 191 Connector Male 6mm Tube 1 / 8 BSP (S6 Pinpoint) 1 or 117 Connector Male x 1 / 8 BSP (S6) 1 2 Washer Nylon 1 * Refer to safety certification, pg. (9). Note: Only items with part numbers can be supplied as spares. 2077 Issue 5.0 Dec 97 6 25
1 2 2 5 6 7 8 0 1 0 29 12 11 10 9 5 8 7 6 0 9 1 28 29 12 2 27 11 10 1 9 1 15 16 17 26 25 21 22 18 2 2 5 20 19 TP511 Distribution Block Assembly 6 26 2077 Issue 5.0 Dec 97
DISTRIBUTION BLOCK Item No. Part No. Description Quantity 1 29188 Valve Solenoid 2 029 Screw Skt Cap St. St. Mx25 8 250 PCB Assembly Solenoid 1 025 Washer Anti loss M Soft Poly 12 5 002 Screw Pan Poz St. St. Mx25 2 6 506 Plug Assembly Temperature Sensor 1 7 2919 Screw Fixed Setting 1 8 1186 Spring Compression 1psi St. St 1 9 291 PRV Sleeve 2 10 29215 Poppet 2 11 0155 O Ring EPDM 5.28 ID 1.78 CS 2 12 2901 Valve Seat 2 1 0067 Spring Compression 60psi St. St 1 1 05 Spindle Spring Adjusting 1 15 0166 O Ring EPDM.69 ID 1.78 CS 1 16 06 Plug PRV Blanking 1 17 0068 Plug 1 / 8 BSP Brass Ni. 1 18 055 Cable Assembly Peltier Sol PCB 1 19 007 Screw Pan Poz St. St Mx6 20 2169 PCB Assembly Peltier PSU 1 21 060 Nut Hex Full St. St. M6 1 22 0601 Washer Ckl St. St. M6 1 2 070 Heatsink Peltier 1 2 2727 Clamp Heatsink 1 25 022 Peltier Assembly 1 26 018 O Ring EPDM 2.5 ID 1.78 CS 1 27 0785 Screw Skt Cap St. St. M6x10 28 022 Screw Skt Cap St. St. Mx50 2 29 117 Connector Male x 1 / 8 BSP (S6) 5 0 29206 Orifice Gutter 0mm7 1 1 5006 Distribution Block Assembly 1 2 0167 O Ring EPDM 26.70 ID 1.78 CS 1 117 Elbow x 1 / 8 BSP 1 00 Screw Pan Poz St. St. Mx10 2 5 076 Lid Distribution Block 1 2077 Issue 5.0 Dec 97 6 27
1 2 2 5 6 7 8 0 1 0 29 12 11 10 9 5 8 7 6 0 9 1 28 29 12 2 27 11 10 1 9 1 15 16 17 26 25 21 22 18 2 2 5 20 19 TP511 Distribution Block Assembly 6 28 2077 Issue 5.0 Dec 97
DISTRIBUTION BLOCK (Cont.) Item No. Part No. Description Quantity 6 020 Screw Skt Cap St. St. Mx6 1 7 2729 Gasket Dist Block 1 8 0150 O Ring EPDM 2.90 ID 1.78 CS 8 9 0589 Insulator 1 0 001 Washer Flat St. St. M 1 000 Nut Hex Full St. St. M 2 191 Connector Male 6mm Tube 1 / 8 BSP (S6 Pinpoint) 5 1755 Sealing Washer (Festo) 1 2077 Issue 5.0 Dec 97 6 29
2 1 25 5 2 21 7 6 20 19 18 11 10 9 8 17 2 16 15 1 1 2 12 22 TP5127 1 Flush Manifold Assembly 6 0 2077 Issue 5.0 Dec 97
FLUSH MANIFOLD ASSEMBLY Item No. Part No. Description Quantity 1 508 Manifold Assembly Flush Complete 1 2 0785 Screw Skt Cap St. St. M6x10 0150 O Ring EPDM 2.90 ID 1.78 CS 2 29188 Solenoid Valve 1 5 029 Screw Skt Cap St. St. Mx25 2 6 1168 Plug 1 / 8 BSP St. St. 2 7 061 NRV CAP Flush Reservoir 1 8 018 O Ring EPDM 2.5 ID 1.78 CS 1 9 0176 O Ring EPDM 15.60 ID 1.78 CS 1 10 079 Disc Diaphragm NRV 1 11 0076 Spring Compression 2psi St. St. 1 12 06 Plug PRV Blanking 1 1 0166 O Ring EPDM.69 ID 1.78 CS 1 1 05 Spindle Spring Adjusting 1 15 291 PRV Sleeve 1 16 0067 Spring Compression 60psi St. St. 1 17 29125 Poppet 1 18 0155 O Ring EPDM 5.28 ID 1.78 CS 1 19 2901 Valve Seat 1 20 090 Screw Skt Cap St. St. Mx5 2 21 117 Connector Male x 1 / 8 BSP 1 22 0068 Plug 1 / 8 BSP Br. Ni. 1 2 29265 Filter Kit (20 micron Filter) 1 2 117 Elbow x 1 / 8 BSP 1 25 061 Gasket Flush Manifold 1 2077 Issue 5.0 Dec 97 6 1
2 21 20 19 11 22 26 27 28 25 0 1 2 18 17 16 29 1 2 TP5092 1 1 15 12 11 10 9 8 7 5 6 TP5098 Ink and Flush Reservoir Assemblies 6 2 2077 Issue 5.0 Dec 97
INK AND FLUSH RESERVOIR ASSEMBLIES Item No. Part No. Description Quantity 1 0617 Lid Reservoir 1 2 11088 Skt 2 Way 2mm5 26AWG 1 117 Connector Male x 1 / 8 BSP 7 0712 Manifold Reservoir 1 5 158 Float Switch 162mm 1 6 199 Bottle 1 Litre 1 7 98111 Tube Polythene ID.OD NT 110mm 8 1175 Connector Male x 1 / 8 BSP 1 9 0619 Cap Reservoir NRV 1 10 018 O Ring EPDM 2.5 ID 1.78 CS 1 11 0176 O Ring EPDM 15.60 ID 1.78 CS 1 12 079 Disc Diaphragm NRV 1 1 00 Screw Pan Poz St St Mx10 2 1 001 Washer Flat St St M 2 15 0028 Cable Assembly Sump 1 16 29215 NRV Sump Manifold Ballized 1 17 0051 Ball Stainless Steel 1 / 8 1 18 29185 Pick up Tube Sump 1 19 1179 Connector Male 6x 1 / 8 BSP 1 20 05 Sump Manifold Assembly (Complete) 1 21 1225 Lip Seal 2 22 1155 Tube connector 1 / 8 1 2 0165 Barrier Box Assembly (Level Rod Safety) 1 2 01178 Terminal Ring M Red 1 25 2922 Ring Manifold Locking 1 26 11079 Terminal Block Skt 2Way 1 27 11076 Terminal Block Skt Way 1 28 1015 Skt 6 Way 2mm5 26AWG 1 29 060 Barrel Assembly Anti dump 1 0 056 Pipe Anti dump 61mm Long 1 1 057 Pipe Anti dump 70mm Long 1 Not shown: 2 0699 Sump Manifold Seal 2 2077 Issue 5.0 Dec 97 6
(Conduit) 26 22 25 18 18 20 2 (Conduit) 21 Type D Type C Type B Type A 11 17 25 26 28 29 7 9 25 7 29 28 5 27 15 8 16 1 1 12 2 27 10 2 6 1 000P Ink Circuit Tube Assemblies 6 2077 Issue 5.0 Dec 97
INK CIRCUIT ASSEMBLIES Tube No. Part No. Description Length (mm) 1 98201 Tube PTFE mm Natural (Type A) 0 2 98110 Tube Polythene 1/ 6mm OD (Type C) 5 9811 Tube Polythene 6 ID 8. OD Nat (Type D) 25 98110 Tube Polythene 1/ 6mm OD (Type C) 550 5 98110 Tube Polythene 1/ 6mm OD (Type C) 70 6 98110 Tube Polythene 1/ 6mm OD (Type C) 850 7 98201 Tube PTFE mm Natural (Type B) 00 8 98110 Tube Polythene 1/ 6mm ID (Type C) 55 9 98110 Tube Polythene 1/ 6mm OD (Type C) 500 10 98110 Tube Polythene 1/ 6mm OD (Type C) 260 11 98201 Tube PTFE mm (Type B) (M conduit S6) M or 98201 Tube PTFE mm (Type B) (6M conduit S6) 60 or 9821 Tube PTFE mm (Type B) (S6 Pinpoint) 2M 12 98110 Tube Polythene 1/ 6mm OD (Type C) 50 or 98125 Tube Poly. 6xmm MD (Type F) (S6 Pinpoint)50 1 98110 Tube Polythene 1/ 6mm OD (Type C) 655 1 98201 Tube PTFE mm Natural (Type B) 170 15 98201 Tube PTFE mm Natural (Type B) 220 16 98110 Tube Polythene 1/ 6mm OD (Type C) 120 17 98206 Tube PTFE mm Red Stripe (Type B) 620 18 98201 Tube PTFE mm Natural (Type B) 00 19 98110 Tube Polythene 1/ 6mm OD (Type C) 110 20 98110 Tube Polythene 1/ 6mm OD (Type C) 00 21 98110 Tube Polythene 1/ 6mm OD (Type C) 60 22 98207 Tube PTFE mm Green Stripe (Type B) 600 2 98110 Tube Polythene 1/ 6mm OD (Type C) 0 2 98110 Tube Polythene 1/ 6mm OD (Type C) 5 Item No. Part No. Description Quantity 25 29265 Filter Kit (20 micron Filter) 26 29500 Filter Kit (10 micron Filter) 2 27 1170 Tee mm ID Tube 2 28 2025 Tube Connector Washer 1 / 8 As Reqd 29 1155 Tube connector 1 / 8 As Reqd 2077 Issue 5.0 Dec 97 6 5
5 6 1 2 5 2 1 0 9 8 7 6 5 6,7 6 7 8 9 10 11 12 1 1 15 16 17 18,22 2 25 1 2 26 0 29 28 2 27 19 20 21 TP5176 Electronics Rack 6 6 2077 Issue 5.0 Dec 97
ELECTRONICS RACK ASSEMBLY Item No. Part No. Description Quantity 1 1205 Strip Insulation 8HP 6 2 Screw Pan Poz. St. St. Mx8 0080 Pin Rack Guide 2 Screw Csk Poz. St. St. M5x12 1 5 Plate Rack Mounting RH 1 6 Cable Duct Self Adhesive 7 0026 Rack Assembly 1 8 2118 PCB Assembly 00V & EHT Universal 1 9 212 PCB Assembly Head Driver (S6) 1 or 268 PCB Assembly Head Driver (S6 Pinpoint) 1 10 276 PCB Assembly Fault Monitor (S6) 1 or 277 PCB Assembly Fault Monitor (S6 Pinpoint) 1 11 2178 PCB Assembly Matrix (EMC) (see Note pg. 6 9) 1 12 068 Insulation PCB 1 1 266 PCB Assembly Multi Function Interface 1 1 1205 Card Guide 16 15 219 PCB Assy Serial Interface MK6 (S6) 1 (see Note pg. 6 9) or 281 PCB Assy High Speed Serial Interface (S6 PP) 1 (see Note pg. 6 9) 16 265 PCB Assembly Temperature Control 1 17 28 PCB Assembly Ink Monitor 1 18 0186 Tie Bar Packing 1 19* 11960 Power Supply 90W 1 20 5009 Cable Assembly Motherboard 1 21 5096 Cable Assembly Modulation 1 22 98021 Tube Foam 8mm Bore 6mm Wall 50mm 2 2120 Cable Assembly Rack/PSU 1 2 09 Plate PSU Mounting 1 25 09 Cover PSU 1 26 005 Washer S/P Int Tooth St. St. M 27 Screw Hex St. St. M6x10 2 28 Screw Skt Cap St. St. Mx6 2 29 0076 Plate Rack Mounting LH 1 Note: Only items with part numbers can be supplied as spares. 2077 Issue 5.0 Dec 97 6 7
5 6 1 2 5 2 1 0 9 8 7 6 5 6,7 6 7 8 9 10 11 12 1 1 15 16 17 18,22 2 25 1 2 26 0 29 28 2 27 19 20 21 TP5176 Electronics Rack 6 8 2077 Issue 5.0 Dec 97
ELECTRONICS RACK ASSEMBLY (Cont.) Item No. Part No. Description Quantity 0 Screw Pan Poz. St. St. Mx6 1 Screw Csk Poz St. St. Mx8 2 2 0078 Pin Rack Snap 2 051 Washer S/P St. Bk M5 DIN6798V Washer S/P Int Tooth St. St. M5 2 5 Terminal Ring M5 Blue 1 6 Terminal Skt Red 1/ Full Ins 1 7 Nut Nyloc St. St. M5 1 8* 1081 Relay C/O 16A 1 9* 271 PCB Assembly Motherboard 1 0 501 Insulation Sht Motherboard 1 1 Screw Pan Poz. St. St. M2.5x16 8 2 Plate Rack Shielding 1 Screw Pan Poz. St. St. Mx6 1 Washer S/P Int Tooth St. St. M 1 5 Terminal Ring M Red 1 6 05005 Cable Clamp S/A Way Ribbon 2 7 0601 Cap Rubber Protection mm Tube Not shown: 11115 Lead Power (Mains) 2M Black (Europe) 1 1111 Lead Power (Mains) 2M Black (USA) 1 * Refer to safety certification, pg. (9). Note: Special EPROMs are fitted into these PCBs as follows: Universal Serial Interface PCB, positions IC7 and IC9. Matrix PCB, positions IC, IC, IC5 and IC6. The part number is marked on each EPROM. Note: Only items with part numbers can be supplied as spares. 2077 Issue 5.0 Dec 97 6 9
1 15 1 5 6 2 7 1 12 8 11 9 2 11 TP51 2 Electrical Panel 10 6 0 2077 Issue 5.0 Dec 97
ELECTRICAL PANEL Item No. Part No. Description Quantity 1 0692 Label PE Earth 1 2 Nut Nyloc St. St. M Washer S/P Int Tooth St. St. M 1 017 Terminal Tab 1/ 2 Way 1 Unit 1 5 Nut Hex Full St. St. M 1 6* Switch Voltage Select 120 20V 2 7 1115 Skt 5Way 2 8 015 Plate Blanking 15Way D 1 9 2768 Plate 25Way D Blanking 1 10 Screw Pan Poz St. St. Mx8 11 Screw Pan Poz. St. St. Mx6 12 12 089 Plate Alarm/Beacon Blanking 2 1 Screw Csk Poz. St. St. Mx6 1 0128 Fuse 20x5 (T) 2A (120V) 1 or 01210 Fuse 20x5 (T) 1A (20V) 1 15* 10152 Filter Mains + Switch & Fuse 1 * Refer to safety certification, pg. (9). Note: Only items with part numbers can be supplied as spares. 2077 Issue 5.0 Dec 97 6 1
1 1 12 1 11 2 10 9 8 7 5 6 TP505 1 Potentiometer Box Assembly 6 2 2077 Issue 5.0 Dec 97
POTENTIOMETER BOX ASSEMBLY Item No. Part No. Description Quantity 1 01159 Potentiometer 10K 1 2 0117 Potentiometer 10K Lin 21mm Spindle FMF 1 1085 Nut Cable Gland PG9 Grey 2 10852 Cable Gland 8mm PG9 Grey 2 5 11087 Skt Way 2mm5 26 AWG 2 6 11088 Skt 2 Way 2mm5 26 AWG 1 7 Washer Plain Ms Zn Pass / 8 1 8 Nut Hex Br. NP / 8 x2 TPI 1 9 Dial Counting 1/ 15T Braked 1 10 Knob 1/ Spindle CC 1 11 11589 Meter 5V dc Elapsed Time 1 12 009 Potentiometer Box Assembly (Complete) 1 1 Nut Nyloc St. St. M 6 1 006 Gasket Potentiometer Box 1 Note: Only items with part numbers can be supplied as spares. 2077 Issue 5.0 Dec 97 6
6 2077 Issue 5.0 Dec 97
OPTIONS PART 7 : OPTIONS CONTENTS INTRODUCTION.................................... Page 7 SHAFT ENCODER........................................ 7 ALARM KIT.............................................. 7 7 BEACON PLATE/PLUG KIT............................... 7 9 BEACON ASSEMBLY.................................... 7 11 Installation........................................... 7 12 Indicator Replacement................................. 7 12 CONDUIT SUPPORT..................................... 7 1 DATA ENTRY CABLE KIT................................ 7 15 MAINTENANCE HOLSTER.............................. 7 17 USER PORT CABLE ASSEMBLY........................... 7 19 STAND................................................. 7 21 TOWER STAND......................................... 7 22 TOWER STAND WALL MOUNTING..................... 7 2 INK CABINET........................................... 7 2 HEAVY DUTY PRINT HEAD COVER...................... 7 25 CONVERSION KIT (INK TYPE BK201).................... 7 26 CONVERSION KIT (INK TYPE BK801).................... 7 27 CONVERSION (INK TYPE BK01)........................ 7 28 PRINT HEAD MOUNTING BRACKETRY................... 7 29 2077 Issue 5.0 Dec 97 7 1
OPTIONS 7 2 2077 Issue 5.0 Dec 97
INTRODUCTION OPTIONS OPTIONS The Solo 6 Pinpoint and Solo 6 options are connected through the electrical panel (behind the cover below the power switch). The option connectors are fitted into the positions on the panel shown in the diagram. Beacon Plate/Plug Kit Shaft Encoder /Product Detector Connectors User Port Cable Assy Alarm Kit Data Entry Cable Assy TP108 1 Option Positions Electrical Panel Note: Details of spare parts are given with each option. Items marked * must be replaced by the specified component see pg. (9). 2077 Issue 5.0 Dec 97 7
OPTIONS SHAFT ENCODER The shaft encoder is fitted to the production line and its rotation follows the line movement. Exact details of both the shaft encoder and its installation depend upon the line. Connection into the printer is to either of the Shaft Encoder/Product Detector connectors on the rear panel of the cabinet. The printer provides a 5V or 12V dc supply for use by the shaft encoder and a 12V NPN open collector input for signals from the encoder. TP108 1 Cabinet Connectors (External View) Pin 5 = +12V Pin 1 = 0V Pin = +5V Pin 2 = Encoder TP6020 1 (Pin = Product Detector) TP7110 1 Shaft Encoder 7 2077 Issue 5.0 Dec 97
OPTIONS Each printed character is made up of a fixed number of strokes. This number must be determined from the type of printer and the message. Examples are as follows: Single print, single space = 6 Single print, double space = 7 Bolderise print, single space = 12 Bolderise print, double space = 1 Double bolderise, single space = 2 Double bolderise, double space = 28 16x10 single space = 12 16x10 double space = 1 16x10 bolderise, single space = 2 16x10 bolderise, double space = 28 16x10 double bolderise, single space = 8 16x10 double bolderise, double space = 56 Calculate the number of pulses required from the shaft encoder (to within 10%) as follows. Determine the number of strokes per character N. Determine the pitch of the characters P. This is the distance from the front edge of one character to the front edge of the next character, in millimetres. Determine the distance the product moves in one revolution of the encoder D, in millimetres. Calculate: Required pulses per revolution = D x N P Thus, for example: To print bolderise print, single space (i.e. N = 12), at mm character pitch with the product moving 180mm per rev. of the shaft encoder: Required shaft encoder output = 180 x 12 = 720 pulses per revolution. Domino would normally provide advice on an appropriate encoder. 2077 Issue 5.0 Dec 97 7 5
OPTIONS TP6206 1 TP15 1 6 5 1 2 Alarm Kit Spares list: Alarm Kit Part No. 0027 Item No Part No Description Quantity 1 0027 Alarm Kit (complete) 1 2 11191* Fuseholder 20x5 6A 250V 01210 Fuse 20x5 (T) 1A 007 Screw Pan Poz St. St. Mx6 5 018 Screw Pan Poz St. St. Mx6 1 6 008 Washer S/P Int. Tooth St. St. M 1 Not shown, but also supplied for external cabling are: 7* 1016 Socket 12way Trident 1 8 1052 Socket Contact Trident 16AWG 12 9 1051 Clamp SR 12 Way Trident 1 Note: Refer to safety certification, pg. (9). Connections B A B C F E F G Status Red alert not active Red alert active Amber/blue alert not active Amber/blue alert active 1A 1A Red Amber/Blue C B A G F E K J K L Green status not active Green status active 1A Green L K J Alarm Kit Connections and Circuit 7 6 2077 Issue 5.0 Dec 97
OPTIONS ALARM KIT The alarm kit connects a set of contacts indicating the printer status to a 12 pin Trident connector (see diagram) in the external connection compartment, making them available for external use. The contacts are isolated from the printer circuits, but are operated by the same alarm functions i.e. Red channel there is a fault, printer has stopped. Amber or blue channel printer (still printing) requires attention. Green channel printer satisfactory and printing (or ready to print). Each contact channel is rated at 25V ac (50V dc) maximum, non inductive load and is protected by a 1A fuse. The alarm kit also includes a socket for the external cabling. Install the alarm kit as follows. The printer must be shut down and the power removed. 1. Open the lower door and swing open the ink chassis. 2. Remove the cover over the external connections compartment.. Inside the compartment, remove the alarm connector blanking plate from the electrical panel (for the correct plate, refer to pg. 7 ). Discard the plate but retain the fixing screws.. Fit the plate carrying the alarm connector to the rear of the electrical panel using the retained fixing screws. Use the screw supplied with the kit to secure the pillar supporting the PCB. 5. Open the upper door and carefully pull out the electronics rack. 6. Feed the alarms connector cable up into the electronics compartment, following the main pump power cable through the same clips. (Do not run the cable next to the ribbon cables as this may result in interference problems.) Connect the 10 way connector on the alarms connector cable into PL (Alerts) on the motherboard. 7. Close up the ink chassis, taking care not to trap any cables. 8. Close up the cabinet. The printer is now ready for use. External connections to the alarms connector must pass through a gland in the cover plate. 2077 Issue 5.0 Dec 97 7 7
OPTIONS E/Gnd L N TP6110 1 7 2 1A Red 1 Amber/Blue Green 5 Switch Circuit TP15 1 6 5 2 1 TP6205 1 1 Bn V Motherboard Connector Bn Beacon Connector Kit Panel Connector (Rear View) 7 2 1 R Spares list: Beacon Plate/Plug Kit, Part No.0098 Bn G/ Y TP6080 1 Fuse Earth/Ground Connector Item No Part No Description Quantity 1 009 Beacon Connector Assy (complete) 1 2* 11191 Fuseholder 20x5 6A 250V 1 01210 Fuse 20x5 (T) 1A 1 007 Screw Pan Poz St. St. Mx6 5 018 Screw Pan Poz St. St. Mx6 1 6 008 Washer S/P Int. Tooth St. St. M 1 7 1016 Plug 7 way Trident (not shown) 1 8 105 Plug Contact Trident 26 AWG (not shown) 7 9 105 Clamp SR 7 way Trident (not shown) 1 Note: Refer to safety certification pg. (9). 7 8 2077 Issue 5.0 Dec 97
OPTIONS BEACON PLATE/PLUG KIT The beacon plate assembly is fitted into the electrical panel and provides a connector with a 1 Amp fused power output and three return inputs. Also provided (as loose items) are components for a plug for connection into the plate. Note: The beacon plate is also provided as part of each Domino beacon assembly (see pg. 7 11). Install the beacon plate as follows. The printer must be shut down and the power removed. 1. Open the lower door and swing open the ink chassis. 2. Remove the cover over the external connections compartment.. Inside the compartment, remove the beacon plate blanking plate from the electrical panel (for the correct plate, refer to pg. 7 ). Discard the blanking plate but retain the fixing screws.. Fit the plate carrying the beacon connector to the rear of the electrical panel using the retained fixing screws. Use the screw supplied with the kit to secure the pillar supporting the PCB. 5. Open the upper door and carefully pull out the electronics rack. 6. Feed the beacon connector cable up into the electronics compartment, following the main pump power cable through the same clips. (Do not run the cable next to the ribbon cables as this may result in interference problems.) Connect the way connector on the connector cable into PL7 (Beacon) on the motherboard. Ensure that the cable follows a path which does not interfere with the movement of the ink chassis or the electronics rack. 7. Close up the ink chassis, taking care not to trap any cables. 8. Close the cabinet door. The printer is now ready for use. Any external cabling to the beacon plate must pass through a gland in the cover plate. 2077 Issue 5.0 Dec 97 7 9
OPTIONS Hole Dia. 6.5mm 1 2, 5 55mm 6 7,8,9 20mm 50mm Mounting Dimensions 11,12,1 10 TP6065 1 Bn Beacon G/Y Bn Bl Bk1 7 1 2 G/Y Bk2 5,6 Bl Connector (Rear View) Bk1 Bk2 TP6090 1 Alarm Beacon Spares List: Beacon Assy 20V G/R/A, Part No. 009 Beacon Assy 110V Part No. 0095 Beacon Assy 110V U.S.A Part No. 0096 Item No Part No Description Quantity 1 1192 Beacon Cover & Base 1 2 (See table) Beacon Alarm Green (non flashing) 1 (See table) Bulb 1 (See table) Beacon Alarm Red/Blue (flashing) 1 5 (See table) Beacon Alarm Amber (flashing) 1 6 119 Tube 1 7 118 Tube Support 1 8 0505 Screw Pan Poz. St. St. M5x10 7 10 2077 Issue 5.0 Dec 97
OPTIONS BEACON ASSEMBLY The beacon assembly consists of: A beacon, which can be mounted up to 2 meters from the printer. A beacon plate/plug kit (see pg. 7 9). The beacon consists of a short tubular aluminium pole carrying three lamps in totem pole style, with a mounting bracket and a 2 metre cable. The beacon indicators are as follows: Green (non flashing) printer is printing or ready to print. Red (flashing) there is a fault, printer has stopped. Amber/Blue (flashing) printer (still printing) requires attention. The beacon plate is fitted into the electrical panel in the compartment under the power switch and the beacon cable must pass through a gland in the compartment cover plate. The Plug pins are fitted to the beacon cable but the body of the connector is supplied loose, so that it can be fitted after the cable has been passed through the gland. Spares List (cont.): Item No. Beacon Assy (20V) 009 2 Green (non flashing) 11919 Bulb (20V) 11917 Red (Flashing) 1190 Beacon Assy (110V) 0095 Green (non flashing) 11919 Bulb (110V) 11918 Red (Flashing) 11857 Beacon Assy (USA) (110V) 0096 Green (non flashing) 11919 Bulb (110V) 11918 Blue (Flashing) 11858 5 Amber (Flashing) 1190 Amber (Flashing) 11856 Amber (Flashing) 11856 Beacon Components 9 0507 Washer Flat St. St. M5 10 28508 Bracket Mounting 1 11 1016* Plug 7 way Trident 1 12 105 Plug Contact Trident 16AWG 7 1 105 Clamp SR 7way Trident 1 2077 Issue 5.0 Dec 97 7 11
OPTIONS Installation The printer must be shut down and the power removed. 1. Install the beacon plate assembly (see pg. 7 9). 2. Pass the beacon cable through the gland in the cover plate corresponding to the beacon plate.. Fit the pins on the wires in the connector cable into the connector body (see diagram) and assemble the connector.. Fit the connector to the beacon plate, tighten the gland (allowing sufficient cable under the cover), and fit the cover. The beacon mounting bracket is shown in the diagram. The beacon can be mounted in any position within its 2m cable length. Indicator Replacement The printer should be shut down and the power removed. 1. Pull off the black cap over the top lamp. This will reveal the screw securing the top indicator. 2. Unscrew the screw in the top of the indicator until the indicator can be pulled off and removed (the screw is captive).. If necessary remove the second and third indicators in the same way. Non flashing indicators contain bayonet fitting lamps which can be removed and replaced. Flashing indicators must be replaced as complete units.. Fit the bottom indicator gently onto the top of the beacon pole and carefully rotate until the indicator settles into place as it lines up with the keyway. Tighten the screw in the top of the indicator. Do not overtighten this screw. 5. Repeat step to fit the second and third indicators. 6. Push the cap onto the top indicator to complete the re assembly. The printer is now ready to use. 7 12 2077 Issue 5.0 Dec 97
OPTIONS CONDUIT SUPPORT The conduit support is attached to the rear of the cabinet. It provides a convenient storage position for the conduit when the printer is being moved. Conduit Support, Domino Part No.0171. TP6210 1 Conduit Support 2077 Issue 5.0 Dec 97 7 1
OPTIONS 5 TP15 1 1 2 TP6208 1 Data Entry Cable Assembly Spares list: Data Entry Cable Kit, Part No. 0061 Item No Part No Description Quantity 1 11091 Socket 7 way 2mm5 26AWG 1 2 91101 Cable Screened 8 core 7/0.2 1.1m 1112 Socket D 25 way Metal Solder Cup 1 0102 Terminal Skt Red 1/ Full Ins 1 5 91088 Cable 7/0.2 Gn/Y 0.6m 7 1 2077 Issue 5.0 Dec 97
OPTIONS DATA ENTRY CABLE KIT This option allows data input through a connector on the electrical panel and a cable running to the motherboard. The printer must be shut down and the power removed. 1. Open the lower door and swing open the ink chassis. 2. Remove the cover over the external connections compartment.. Inside the compartment, remove the data entry connector blanking plate from the electrical panel (for the correct plate, refer to pg. 7 ). Discard the plate but retain the fixing screws.. Fit the D connector on the data entry cable to the rear of the electrical panel and secure with the retained fixing screws. Connect the earth wire to the terminal on the electrical panel. 5. Open the upper door and carefully pull out the electronics rack. 6. Remove the connector fitted into PL16 on the electronics rack. Tie back this connection into a safe position 7. Feed the data entry connector cable up into the electronics compartment. Connect the 10 way connector on the alarm connector cable into PL16 (Data) on the motherboard. Ensure that the cable follows other wiring along a route which does not interfere with the movement of the ink chassis or the electronics rack. 8. Close up the ink chassis, taking care not to trap any wires. 9. Close the cabinet door. The printer is now ready for use. An external connection to the data entry connector must pass through a gland in the cover plate. 2077 Issue 5.0 Dec 97 7 15
OPTIONS Pin 1 Pin 1 Pin 25 Pin 1 TP6095 1 Data Entry Connector External View Pin Signal Pin Signal 1 0V 12 Tx +ve 2 RS22 Data Input 1 Rx +ve RS22 Data Output 18 12V CTS (Input) 21 20mA Enable 5 RTS (Output) 22 +12V 7 0V 2 Tx ve 9 +5V 25 Rx ve 11 20mA Source Data Entry Pin Connections 7 16 2077 Issue 5.0 Dec 97
OPTIONS MAINTENANCE HOLSTER The maintenance holster is a special wash mounting used for cleaning and maintenance of the print head. It is normally fitted somewhere convenient for maintenance within conduit length of the printer cabinet. Maintenance Holster TP6160 2 Maintenance Holster The wash mounting is a bracket with guides similar to those in the print head cover. The print head, therefore, slides onto the wash mounting in the same way as it slides into the cover. The print head is secured with a locking screw in the wash mounting. The print head components are now accessible for maintenance. Maintenance Holster, Domino Part No. 26801. 2077 Issue 5.0 Dec 97 7 17
OPTIONS TP15 1 1 2 5 6 TP6207 1 User Port Connector Spares list: User Port Cable Assy, Part No. 0099 Item No Part No Description Quantity 1 1012 Socket D 15 way Metal IDC 1 2 91105 Cable Ribbon 16 way 0.9m 1106 Socket 16 way IDC 1 000 Nut Hex Full St. St. M 2 5 005 Washer S/P Int Tooth St. St. M 2 6 007 Screw Pan Poz St. St. Mx6 2 7 18 2077 Issue 5.0 Dec 97
OPTIONS USER PORT CABLE ASSEMBLY This option is normally fitted when the printer is to be controlled by an external device requiring an extra port. It provides a connector on the electrical panel in the external connections compartment and a cable running to the motherboard. Connector details are shown on the next page. The printer must be shut down and the power removed. 1. Open the lower door and swing open the ink chassis. 2. Remove the cover over the external connections compartment.. Inside the compartment, remove the user port connector blanking plate from the electrical panel (for the correct plate, refer to pg. 7 ). Discard the plate but retain the fixing screws.. Slide the small connector on the data entry cable through the connector aperture. Secure the D connector on the cable to the electrical panel using the blanking panel screws. 5. Open the upper door and pull out the electronics rack. 6. Feed the data entry connector cable up into the electronics compartment. Connect the 10 way connector on the alarm connector cable into PL12 (User Port) on the motherboard. Ensure that the cable follows the other ribbon cables, along a route which does not interfere with the movement of the ink chassis or the electronics rack. 7. Close up the ink chassis, taking care not to trap any wires. 8. Close the cabinet door. The printer is now ready for use. External connection to the User Port connector must pass through a gland in the cover plate. 2077 Issue 5.0 Dec 97 7 19
OPTIONS Pin 8 User Ports Pin 1 Pin 15 Pin 9 +12V +5V 0V Printer Ready TP6096 1 User Port Connector External View User Port Link Positions (Serial I/F PCB) Motherboard Connector Pins User Port Connector Pins Function 1 Not Used Z 7 5 User Port Y 5 6 User Port X 7 User Port W 1 8 User Port 9 11 Not Used 8 12 Printer Ready 6 1 0V 1 +5V 2 15 +12V User Port Connections 7 20 2077 Issue 5.0 Dec 97
OPTIONS STAND This stand provides a secure mounting for a printer which may be used in different locations. The stand has castors for movement and fixed feet which can be screwed down to provide a fixed, secure base. It also has mounting points for print head mounting brackets. Solo 6 Pinpoint and Solo 6 Stand, Domino Part No. 2851. These items are not part of the stand. They are examples of Domino print head mounting brackets. For more details see page 7 29. TP6117 1 Stand 2077 Issue 5.0 Dec 97 7 21
OPTIONS TOWER STAND This stand provides a secure support for a printer which will normally occupy a fixed position. The stand supports the printer at a convenient height for the operator and has mounting points for print head mounting brackets, etc. TP6119 1 Tower Stand A shelf at the bottom of the stand provides a convenient position for a Domino Ink Cabinet, Part No. 0150. The stand is supplied in kit form, accompanied by full assembly instructions. Solo 6 Pinpoint and Solo 6 Tower Stand, Domino Part No. 0160. 7 22 2077 Issue 5.0 Dec 97
OPTIONS TOWER STAND WALL MOUNTING This stand provides a secure mounting for a printer which will occupy a fixed position against a wall. The stand supports the printer at a suitable height for the operator and, by being also attached to the wall, provides security while taking up the minimum floor space. Wall fixing points TP6118 2 Tower Stand Wall Mounting CAUTION: This stand must be securely attached to the wall or the printer and stand will be unstable. A shelf at the bottom of the stand provides a convenient position for a Domino Ink Cabinet, Part No. 0150. The stand is supplied in kit form, accompanied by full assembly instructions. Solo 6 Pinpoint and Solo 6 Tower Stand Wall Mounting, Domino Part No.016. 2077 Issue 5.0 Dec 97 7 2
OPTIONS INK CABINET This cabinet provides secure storage for the fluids, manuals, cleaning materials, protective clothing, etc, used by printer. It may be conveniently placed on the shelf provided below the printer in the wall and tower stands, Domino Part No s 016 and 0160. The door has a lock similar to those used in the printer cabinet. Ink Cabinet, Domino Part No.0150. TP6125 1 Ink Cabinet 7 2 2077 Issue 5.0 Dec 97
OPTIONS HEAVY DUTY PRINT HEAD COVER This cover is a replacement for the standard print head cover. It is sealed against the entry of water (or other contaminants) except for the ink jet slot at the bottom. For complete sealing, a small cover is closed over the ink jet slot when the printer is shut down. Top Split Clamp Self Adhesive Gasket Latch TP6129 1 Ink Jet Slot Cover Heavy Duty Print Head Cover The first stage when fitting the cover is to remove the standard cover. A self adhesive gasket is then passed over the head onto the conduit. The four screws in the top corners top of the print head are removed and a split clamp plate is fitted, with the gasket as a seal. This clamp plate becomes the top of the print head. The replacement cover slides over the head and is latched to the plate. The small cover which is used to seal the ink jet slot is manually operated and must be open when the printer starts to print. It can be mounted on either side of the print head for the convenience of the operator. Heavy Duty Print Head Cover, Domino Part No.0180 2077 Issue 5.0 Dec 97 7 25