Signet 50 High Performance Flow Sensor English *3-50.090* 3-50.090 Rev. F 11/1 English For the most up-to-date information, please refer to our website at www.gfsignet.com SAFETY INSTRUCTIONS 1. Do not remove from pressurized lines.. Do not exceed maximum temperature/pressure specifi cations. 3. Wear safety goggles or faceshield during installation/service.. Do not alter product construction. 5. Apply sealant or PTFE tape to threads, inspecting threads to ensure integrity. Do not install a with damaged threads. Pipe fi ttings MUST be installed by a certifi ed welder only. Signet will not assume liability of any kind for improper fi tting installations. 50 Hot-Tap specifi cations and limitations depend on the lowest maximum rating of the components associated with the system. For example, if a ball valve in the system is rated at a maximum 100 psi @ 175 F, you must limit the entire system's maximum pressure/temperature rating to 100 psi @ 175 F. All higher maximum specifi cations MUST yield to the component with the lowest maximum specifi cation. Maximum Operating Pressure/Temperature: 17 bar (50 psi) @ 8 C (180 F) with standard FPM fitting O-rings. 17 bar (50 psi) @ 100 C ( 1 F) with optional EPDM fi tting O-rings. Note: Pressure/temperature specifi cations refer to performance in water. Certain chemical limitations may apply. Chemical compatibility should be verifi ed. 1. Location of Fitting Inlet Flange Outlet Reducer 90 Elbow Recommended upstream/ downstream mounting requirements. 10x I.D. Valve/Pump 5x I.D. 15x I.D. x 90 Elbow 3 dimensions 5x I.D. 0x I.D. x90 Elbow 5x I.D. 50x I.D. 5x I.D. 0x I.D. 5x I.D. 5x I.D. 5x I.D.. Sensor Mounting Position -30 0 +30 Vertical mounting is recommended for best overall performance. Mount at a maximum of 30 when air bubbles are present. DO NOT mount on the bottom of the pipe when sediments are present. Process Pipe 3. Sensor Wiring Signet Instruments ½ in. NPT conduit port Black (5 to VDC) Red (signal out) Silver (DC return) Blk, power Red, freq. input Shld, Gnd instrument Other Brands black silver red 10 kω + 5 to VDC - Gnd. Input Other instrument pull-up resistor required (10 kω recommended). Use -conductor shielded cable for cable extensions up to 300m (1000 ft.) Maintain cable shield through splice. Use -conductor shielded cable for cable extensions up to 300m (1000 ft.) Maintain cable shield through splice.
. Electronics Module Installation and Removal The electronics module of this can be replaced without removing the steel body from the line. 1. Loosen liquid tight connector cap.. Loosen liquid tight connector compression fi tting from body. 3. Grasp the electronics at the rubber strain relief (do not pull on cable) and pull fi rmly. To reinstall the electronics module: Insert module into housing, making sure module is fully seated. The tip of the electronic module must bottom-out in the housing. Replace the liquid tight connector assembly. NOTE: Apply thread sealant to the liquid tight connector threads. To install the cable inside protective conduit, remove the liquid tight connector completely. Thread ½ in. conduit into top of body. Liquid Tight Connector-Cap Liquid Tight Connector- Compression Fitting w/ ½ in. NPT threads NOTE: Apply thread sealant to the liquid tight connector threads. Grip the electronics module at rubber strain relief Electronics Module 3-51.60-1 (for Standard ) 3-51.60- (for Hot-tap ) ½ in. NPT Threads 50 High Performance Flow Sensor
5. Installation The following items are required to properly install Signet 50 Sensors. 5.1 Hardware, Standard Sensor Female pipe fi tting (weld-on or saddle) with 1½ in. NPT or ISO 7-Rc 1½ threads 3 mm (1¼ in.) diameter drill Pipe thread sealant Tape measure 5. Hardware, Hot-Tap Sensor The Hot-Tap requires all the standard items plus: Hot-Tap drilling machine (e.g., Mueller drilling machine or equivalent) Female ball or gate valve (full port only) with 1½ in. NPT or ISO 7-Rc 1½ threads Male pipe nipple, 3 x 50 mm (1½ x in.) with 1½ in. NPT or ISO 7-R 1½ threads Hot-Tap installation tool (purchased separately) 5.3 Standard Fitting Installation A. Depressurize and drain pipe. B. Wearing safety face protection, drill a 3 mm (1¼ in.) diameter hole in the pipe. C. Install the pipe fi tting of the outside of the pipe according to the manufacturer's instructions. Failure to follow these instructions may result in serious bodily injury and/or product failure. D. Remove fi tting from assembly. pipe fitting fitting process pipe E. Thread fi tting into pipe fi tting. (Fig. 1) pipe sealant recommended Fig. 1 5. Hot-Tap Fitting Installation A. Install the pipe fi tting on the outside diameter of the pipe according to the manufacturer's instructions. Failure to follow these instructions may result in serious bodily injury and/or product failure. B. Install the pipe nipple and isolation valve (ball or gate valve) onto the external pipe fi tting using pipe sealant on the threads. (Fig. ) C. Wearing safety face protection, install an appropriate hole cutting tool per manufacturer's instructions (e.g., Mueller drilling machine) with a 3 mm (1.5 in.) drill onto the top of the isolation valve, ensuring a tight fi t. Use the recommended drill bit size or damage to the isolation valve may occur. D. Open the isolation valve and insert the drill through the valve and cut the clearance hole. After the hole is cut, withdraw the drill from the isolation valve and close the valve. Remove the drilling machine per manufacturer's instructions. (Fig. 3) E. Install the fi tting/bleed valve into the top of the isolation valve. Make sure the bleed valve clears the handle of the isolation valve during operation. customer supplied ball or gate valve fitting bleed valve Fig. customer supplied nipple: 3 x 50 mm (1.5 x in.) long Fig. 3 make sure bleed valve clears isolation valve handle process pipe (side view) process pipe 50 High Performance Flow Sensor 3
5 3 1 A 6 5 3 1 B 5.5 Calculating the H Dimension Before installing the some critical dimensions must be established (for Hot-Tap installations, we assume the pipe dimensions are known). The rotor shaft must be located 10% inside the pipe I.D. to ensure accurate calibration capability. To accomplish this, the "H" dimension is measured from the outside surface of the pipe to the bottom of the fl ange. Nominal "H" dimensions for standard pipes are listed here. For non-standard pipe dimensions, calculate the "H" dimension using the formula listed below. The wall thickness and inside diameter (I.D.) are required for the "H" dimension calculation. The 6 inch ruler (included) may be used to measure your pipe I.D. and wall thickness up to 5 inches (standard s only). correct wall thickness 6 5 5 3 3 1 1 A B 6 5 5 3 3 1 1 incorrect pipe I.D. Pipe wall thickness: Pipe I.D.: A B H Dimensions, Standard Sensors (50-1, 50-) Wrought Steel Pipe Per ANSI 36.10 NPS SCH 0 SCH 80 STD XS inches inches inches inches inches 1½.9.880.9.880.869.818.869.818 ½.780.7.780.7 3.707.60.707.60 3½.69.576.69.576.590.510.590.510 5.67.37.67.37 6.3..3. 8.110 3.968.110 3.968 10 3.863 3.680 3.863 3.755 1 3.630 3.05 3.655 3.555 1 3.80 3.30 3.530 3.30 16 3.30.955 3.330 3.30 18.980.680 3.130 3.030 0.755.05.930.830 -----.130.730.630.80 1.855.530.30 H Dimensions, Hot-Tap Sensors (50-3, 50-) Wrought Steel Pipe Per ANSI 36.10 NPS SCH 0 SCH 80 STD XS inches inches inches inches inches 1 ½ 15.08 15.00 15.08 15.00 15.09 1.978 15.09 1.978 ½ 1.90 1.88 1.90 1.88 3 1.867 1.800 1.867 1.800 3½ 1.809 1.736 1.809 1.736 1.750 1.670 1.750 1.670 5 1.67 1.53 1.67 1.53 6 1.53 1.38 1.53 1.38 8 1.70 1.18 1.70 1.18 10 1.03 13.80 1.03 13.915 1 13.790 13.565 13.815 13.715 1 13.60 13.390 13.690 13.590 16 13.390 13.115 13.90 13.390 18 13.10 1.80 13.90 13.190 0 1.915 1.565 13.090 1.990 ----- 1.90 1.890 1.790 1.0 1.015 1.690 1.590 (-----) unavailable Stainless Steel Pipe Per ANSI B36.19 NPS SCH 5S SCH 10S SCH 0S SCH 80S inches inches inches inches inches 1½.988.953.9.880.90.905.869.818 ½.876.87.780.7 3.81.78.707.60 3½.76.73.69.576.71.68.590.510 5.586.567.67.37 6.80.60.3. 8.80.9.110 3.968 10.08.03 3.863 3.755 1 3.830 3.811 3.655 3.555 1 3.705 3.680 ----- ----- 16 3.98 3.80 ----- ----- 18 3.98 3.80 ----- ----- 0 3.080 3.056 ----- -----.880.856 ----- -----.656.630 ----- ----- (-----) unavailable Stainless Steel Pipe Per ANSI B36.19 NPS SCH 5S SCH 10S SCH 0S SCH 80S inches inches inches inches inches 1 ½ 15.18 15.113 15.08 15.00 15.101 15.065 15.09 1.978 ½ 15.036 15.007 1.90 1.88 3 1.97 1.9 1.867 1.800 3 ½ 1.9 1.89 1.809 1.736 1.87 1.8 1.750 1.670 5 1.77 1.77 1.67 1.53 6 1.60 1.60 1.53 1.38 8 1.0 1.09 1.70 1.18 10 1.08 1.183 1.03 13.915 1 13.990 13.971 13.815 13.715 1 13.865 13.80 ----- ----- 16 13.658 13.60 ----- ----- 18 13.58 13.0 ----- ----- 0 13.0 13.16 ----- ----- 13.00 13.016 ----- ----- 1.816 1.790 ----- ----- Standard Sensors: H = 5.3 - wall thickness - (0.10 x I.D.) Hot-Tap Sensors: H=15.39 in. - wall thickness - (0.10 x I.D.) Example: 3.0 inch schedule 80 wrought steel Wall thickness = 0.3 in. / Inside diameter =.9 in. H = 5.3-0.3 - (0.10 X.9) / H = 117.86 mm (.6 in.) Record your 's "H" dimension for future reference: H= After correct dimensions are calculated and recorded, the can be installed in the fi tting. The Standard and Hot-Tap versions require substantially different procedures. flange "H" pipe side view direction of flow alignment rod process pipe 50 High Performance Flow Sensor
5.6 Standard Sensor Installation A. Thread one hex nut onto each of the three threaded rods included in package. Install threaded rod with a lock washer onto the fitting. Secure rods in place by tightening each hex nut against the fi tting. (Fig. ) Fig. hex nut Lock washer B. Thread one jam nut and lower hex nut onto each threaded rod so that the top surface of each nut is at the proper "H" dimension for your pipe. Secure each hex nut with a jam nut. (Fig. 5) C. Insert the fl ow into the fi tting, making sure the alignment hole on the fl ange is pointing downstream. fitting "H" lower hex nuts (3/16 x 1/-0) jam nuts (5/3 x 1/-0) hex nut & lock washer fitting Fig. 5 process pipe D. Place the alignment rod in the alignment hole on the fl ange. Align the fl ange so rod is parallel to the process pipe. (Fig. 6) flange alignment rod flange upper hex nuts & lockwashers E. Thread upper hex nuts with lock washers until they contact the fl ange and tighten. Check for proper "H" dimension and readjust if necessary. (Fig. 7) 5.7 Hot-Tap Sensor Installation flow direction process pipe (top view) The flow alignment rod MUST be parallel to the process pipe as shown. Fig. 6 A. Thread one hex nut onto each of the three threaded rods included in package. Install threaded rod with a lock washer onto the fi tting. Secure rods in place by tightening each hex nut against the fi tting. (Fig. 8) "H" jam nuts fitting Fig. 7 FLOW lower hex nuts female pipe fitting process pipe wall I.D. B. Thread one jam nut and lower hex nut onto each threaded rod so that the top surface of each nut is 359 mm (1.1 in.) from the top surface of the fi tting. Secure each hex nut with a jam nut. (Fig. 9) CAUTION: This setting is critical to ensure an adequate seal and to prevent the rotor from hitting the isolation valve orifice during installation. C. Wipe the body with a dry, clean cloth. Orient the alignment hole on the fl ange to point downstream. Place the slotted fl ange over the threaded rods. Lower the into the fi tting until the fl ange rests on the lower hex and jam nuts. D. Secure the with lock washers and upper hex nuts on the top of the fl ange. Before tightening, align the fl ange so that the alignment rod is parallel and level with the process pipe. (Fig. 10 & Fig. 11) E. Make sure the bleed valve is closed (full clockwise position). Fig. 8 hex nut Lock washer fitting lower hex nuts (3/16 x 1/-0) jam nuts (5/3 x 1/-0) flange Upper hex nuts (3/16 x 1/-0) 1/ in. lock washers fitting 359 mm (1.1 in.) flange flow direction alignment rod process pipe (top view) The flow alignment rod MUST be parallel to the process pipe as shown. lower hex nut and jam nuts 18 inch threaded rods fitting alignment rod 359 mm (1.1 in) bleed valve Fig. 10 direction UNDER PRESSURE! of flow process pipe (side view) Fig. 9 Fig. 11 50 High Performance Flow Sensor 5
Hot-Tap Sensor Installation - Continued F. Thread hex nuts onto each of the three threaded rods. Adjust each hex nut to a height of approximately 5 mm (1 in.) from the top of each rod. (Fig. 1) 5 mm (1.0 in.) removed during installation hex nut (3/16 x ¼ -0) Fig. 1 G. Position the installation tool bearing plate by rotating it so that it is approximately 0 mm (1.6 in.) from the swivel mount. Mount the installation tool by placing the threaded rods through the holes in the tool's bearing plate, resting the bearing plate on top of the hex nuts. Make sure the swivel mount's ears are mounted between the threaded rods (not over the rods). Install the bearing plate. Tighten the bearing plate to secure the installation tool in place. (Fig. 13) H. Align the cable with the swivel mount cable port to prevent cable pinching. Use a 3/8 inch wrench or socket to turn the installation tool shaft clockwise until it is seated in the hole at the top of the fl ange. I. Wearing safety face protection, slowly open the isolation valve to the full open position. Loosen the lower hex and jam nuts and move them to the proper "H" dimension. Turn the installation tool shaft clockwise until the flange contacts the lower hex and jam nuts. Thread the upper hex nuts down until they contact the fl ange. Tighten the upper hex nuts to secure the. (Fig. 1) J. Remove and withdraw the installation tool. Be careful to not damage cable. Replace and. (Fig. 15) Fig. 1 Fig. 13 installation tool shaft upper hex nuts alignment rod hex nuts cable installation tool threaded shaft bearing plate swivel mount w/cable port flange body "H" lower hex nuts jam nuts isolation valve Fig. 15 hex nut direction of flow 6. Standard Sensor Removal To remove the from a depressurized empty pipe, simply remove the and upper hex nuts located above the fl ange. Pull up on fl ange with twisting motion. 6 50 High Performance Flow Sensor
7. Hot-Tap Sensor Removal To remove the Hot-Tap safely from a pressurized active pipe, the entire installation process must be reversed. A. Remove the, and hex nuts. (Fig. 16) B. Thread installation tool in place and secure bearing plate in place of. (Fig. 17) C. Turn shaft of installation tool clockwise to lower tool into opening in fl ange. Guide cable into the port to prevent damage. 37 mm (1.6 in.) installation tool threaded shaft upper hex nuts and lock washers flange lower hex and jam nuts fitting isolation valve Fig. 16 hex nut Fig. 17 UNDER PRESSURE! process pipe (side view) D. Wearing safety face protection, loosen the upper hex nuts and raise to 37 mm (1.6 in.) from top of fi tting to bottom of upper hex nuts/lock washers. CAUTION! This measurement is critical to maintain watertight seal in while allowing clearance to close the isolation valve. E. Wearing safety face protection, turn the installation tool shaft counterclockwise to withdraw until the fl ange contacts the upper hex nuts. (Fig. 18) F. Raise one lower hex and jam nut to bottom of fl ange. G. Close isolation valve, remove bearing plate and tool. H. Wearing safety face protection, cover the bleed valve with suitable protection (rag, towel, etc.) and open the bleed valve (ccw rotation) to relieve internal pressure. Pull up until bleed valve purges some fl uid (indicating is past 1st o-ring seal inside fi tting). hex nuts upper hex nuts installation tool threaded shaft installation tool bearing plate swivel mount w/cable port flange 1 lower hex nut and jam nut body CAUTION: In case of a leaky isolation valve, the will be under a slight amount of pressure. Care should be taken when removing the. Use the bleed valve to relieve this pressure taking care not to spray fluid on yourself or others. Fig. 18 Sensor can now be safely removed. When reinstalling the : leave one lower hex nut in position to guide to proper isolation valve clearance height before opening isolation valve. Return to "H" dimension height after valve is opened. 8. Maintenance Your requires little or no maintenance of any kind, with the exception of an occasional /paddlewheel cleaning. Rotor Replacement Procedure 1. With a small pair of needle-nose pliers, fi rmly grip the center of the rotor pin (axle) and with a twisting motion, bend the rotor pin into an "S" shape. This should pull the ends of the pin out of the retainers and free the rotor assembly. Rotor Pin 3. Insert the new rotor assembly and bearings into the rotor housing of the and place the new rotor pin (axle) through the open end of the rotor housing, through the rotor and bearings, and into the previously installed retainer. Existing Retainer Rotor Pin New Bearings Rotor Assembly. Remove retainer from each side by gently tapping it inwards using a punch. Install a new retainer with its rotor pin clearance hole inward. Only install one retainer at this time. Retainer Punch. Using a vise or C-clamp, press the second retainer into the hole in the body while lining up the rotor pin with the center of the retainer hole. Note: A hammer and center punch can also be used if a clamp or vise is not available. 50 High Performance Flow Sensor 7
9. K-Factors (Stainless Steel, Wrought Steel & Plastic Pipe) SCH 5S STAINLESS STEEL PIPE PER ANSI B36.19 1½ in. 115.1900 30.33 in. 71.3960 18.863 ½ in. 9.63 13.015 3 in. 3.636 8.6 3 ½ in..537 6.83 in. 19.1350 5.055 5 in. 1.90 3.89 6 in. 8.60.35 8 in..9137 1.98 10 in. 3.18 0.85 1 in..177 0.575 1 in. 1.7977 0.75 16 in. 1.3717 0.36 18 in. 1.0855 0.87 0 in. 0.8801 0.33 in. 0.793 0.193 in. 0.611 0.16 SCH 10S STAINLESS STEEL PIPE PER ANSI B36.19 1½ in. 17.930 33.799 in. 76.39 0.195 ½ in. 51.96 13.7 3 in. 3.17 9.09 3½ in. 5.571 6.756 in. 19.89 5.39 5 in. 1.730 3.363 6 in. 8.5938.70 8 in. 5.006 1.33 10 in. 3.1793 0.80 1 in..191 0.579 1 in. 1.817 0.79 16 in. 1.3798 0.365 18 in. 1.091 0.88 0 in. 0.8855 0.3 in. 0.733 0.19 in. 0.6175 0.163 XS WROUGHT STEEL PIPE PER ANSI B36.10 1 ½ in. 161.79.75 in. 95.713 5.87 ½ in. 66.686 17.618 3 in..986 11.357 3 ½ in. 31.983 8.50 in..668 6.517 5 in. 15.80.090 6 in. 10.691.85 8 in. 5.9733 1.578 10 in. 3.689 0.96 1 in..58 0.69 1 in. 1.9931 0.57 16 in. 1.970 0.396 18 in. 1.177 0.310 0 in. 0.9388 0.8 in. 0.7685 0.03 in. 0.66 0.170 STD WROUGHT STEEL PIPE PER ANSI B36.10 1 ½ in. 10.030 36.996 in. 83.0 1.99 ½ in. 59.03 15.597 3 in. 38.67 10.18 3 ½ in. 8.75 7.596 in..6 5.87 5 in. 1.061 3.715 6 in. 9.5160.51 8 in. 5.53 1.1 10 in. 3.507 0.91 1 in..3318 0.616 1 in. 1.9186 0.507 16 in. 1.83 0.383 18 in. 1.1390 0.301 0 in. 0.916 0. in. 0.7506 0.198 in. 0.6311 0.167 SCH 0S STAINLESS STEEL PIPE PER ANSI B36.19 1 ½ in. 10.030 36.996 in. 83.0 1.99 ½ in. 59.03 15.597 3 in. 38.675 10.18 3 ½ in. 8.75 7.596 in..6 5.87 5 in. 1.061 3.715 6 in. 9.5160.51 8 in. 5.53 1.1 10 in. 3.507 0.91 1 in..3318 0.616 SCH 0 STAINLESS STEEL PIPE 1 in. 1.9556 0.517 16 in. 1.970 0.396 18 in. 1.1900 0.31 0 in. 0.9577 0.53 in. 0.666 0.176 SCH 0 WROUGHT STEEL PIPE PER ANSI B36.10 1 ½ in. 10.030 36.996 in. 83.0 1.99 - ½ in. 59.03 15.597 3 in. 38.67 10.18 3 ½ in. 8.75 7.596 in..6 5.87 5 in. 1.061 3.715 6 in. 9.5160.51 8 in. 5.53 1.1 10 in. 3.507 0.91 1 in..3517 0.61 1 in. 1.9556 0.517 16 in. 1.970 0.396 18 in. 1.1900 0.31 0 in. 0.9577 0.53 in. 0.666 0.176 K-factors are listed in U.S. gallons and in liters. Conversion formulas for other engineering units are listed below. K = 60/A The K-factor is the number of pulses generated by the 50 paddlewheel per unit of liquid in a specifi c pipe size. To convert multiply K from: to: K by: U.S. gallons cubic feet 7.79 U.S. gallons cubic inches 0.0033 U.S. gallons cubic meters 63.85 U.S. gallons pounds of water 0.10 U.S. gallons acre feet 35853 U.S. gallons Imperial gallons 1.01 8 50 High Performance Flow Sensor
K-Factors (Stainless Steel, Wrought Steel & Plastic Pipe) continued SCH 80S STAINLESS STEEL PIPE PER ANSI B36.19 1 ½ in. 161.790.75 in. 95.710 5.87 ½ in. 66.686 17.618 3 in..986 11.357 3 ½ in. 31.983 8.50 in..668 6.517 5 in. 15.80.090 6 in. 10.691.85 8 in. 5.9733 1.578 10 in. 3.689 0.96 1 in..58 0.69 SCH 80 STAINLESS STEEL PIPE 1 in..1557 0.570 16 in. 1.6 0.3 18 in. 1.3036 0.3 0 in. 1.0533 0.78 in. 0.8689 0.30 in. 0.7335 0.19 SCH 80 WROUGHT STEEL PIPE PER ANSI B36.10 1 ½ in. 161.790.75 in. 95.713 5.87 ½ in. 66.686 17.618 3 in..986 11.357 3 ½ in. 31.983 8.50 in..668 6.517 5 in. 15.80.090 6 in. 10.691.85 8 in. 5.9733 1.578 10 in. 3.7983 1.00 1 in..6198 0.69 1 in..1557 0.570 16 in. 1.6 0.3 18 in. 1.3036 0.3 0 in. 1.0533 0.78 in. 0.8689 0.30 in. 0.7335 0.19 SCH 0 Plastic pipe per ASTM-D-1785 1 ½ in. 139.850 36.98 in. 8.968 1.90 ½ in. 60.19 15.903 3 in. 39.513 10.39 3 ½ in. 9.95 7.70 in..565 5.96 5 in. 1.308 3.780 6 in. 9.8630.606 8 in. 5.600 1.90 10 in. 3.76 0.911 1 in..3786 0.68 SCH 80 Plastic pipe per ASTM-D-1785 1 ½ in. 16.90.877 in. 97.186 5.677 ½ in. 68.559 18.113 3 in. 3.870 11.590 3 ½ in. 3.831 8.67 in. 5.50 6.671 5 in. 15.835.18 6 in. 11.01.917 8 in. 6.877 1.661 10 in. 3.859 1.018 1 in..607 0.698 50 High Performance Flow Sensor 9
10. Specifications General Data Flow velocity range: 0.1 to 6 m/s (0.3 to 0 ft/s) Linearity: ±1% of full range Repeatability: ±0.5% of full range Pipe range: Standard version: 38 to 610 mm (1.5 to in.) Hot-Tap version: 38 to 91 mm (1.5 to 36 in.) Sensor fi tting options: 316 SS with 1.5 in. NPT threads, OR 316 SS with IS0 7-R 1½ threads Cable length: 7.6 m (5 ft), can splice up to 300 m (1000 ft) Cable type: -conductor twisted-pair with AWG shield Electrical Data Supply voltage: 5 to VDC Supply current: 1.5 ma max. Output type: Open collector, sinking Output current: 10.0 ma max. Wetted Materials Sensor body: Sensor fi tting: Sensor fi tting O-rings: Rotor: Rotor shaft: Shaft retainers (): Rotor bearings (): 316 stainless steel 316 stainless steel Standard FPM, optional EPDM CB7 Cu-1 alloy 17- per AMS5355H Tungsten carbide (standard) 316 stainless steel (option) 316 stainless steel Carbon fi ber reinforced PTFE Quality Standards Manufactured under ISO 9001 for Quality, ISO 1001 for Environmental Management and OHSAS 18001 for Occupational Health and Safety. China RoHS (Go to www.gfsignet.com for details) This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and, () This device must accept any interference received, including interference that may cause undesired operation. 6 mm (.5 in.) dia. Fluid Conditions Maximum operating pressure/temperature: Sensor with standard FPM fi tting O-rings: 17 bar (50 psi) @ 8 C (180 F) Sensor with optional EPDM fi tting O-rings: 17 bar (50 psi) @ 100 C (1 F) Note: Pressure/temperature specifications refer to performance in water. Certain chemical limitations may apply. Chemical compatibility should be verifi ed. manufactured date code = mm/yy ex. 0/08 0 - month of April 08 - year 008 0/08 Caution: The 50 Hot-Tap system's overall specifi cations and limitations depend on the lowest maximum rating of the components associated with the system. In other words, the Hot-Tap system is only as strong as its weakest link. For example, a ball valve, a component of the system, is rated at a maximum 100 psi @ 175 F, limiting the entire system's maximum pressure/temperature rating to 100 psi @ 175 F. All higher maximum specifi cations MUST yield to the component with the lowest maximum specifi cation. 6 mm (.5 in.) dia. 7.5 m (5 ft.) integral cable 7.6 m (5 ft.) cable 57 mm (18 in.) Adjustable length 17 mm (5.0 in.) O-ring seal (1) Sensor fitting: 1½ in. NPT or ISO 7-R 1½ thread O-ring seals () Bleed valve Sensor fitting: 1½ in. NPT or ISO 7-R 1½ thread Adjustable length mm (0.9 in.) dia. mm (0.9 in.) dia. Standard Sensor Dimensions: 50-1(S) = 1½ in. NPT fi tting 50-(S) = IS0 7-R 1½ fi tting Hot-Tap Sensor Dimensions: 50-3(S) = 1½ in. NPT fi tting 50-(S) = IS0 7-R 1½ fi tting 10 50 High Performance Flow Sensor
Notes: 50 High Performance Flow Sensor 11
11. Ordering Information Sensor Part Number 3-50 Stainless Steel High Performance fl ow with removable electronics Mounting option - choose one -1 1½ inch NPT thread - 1½ inch ISO thread -3 1½ inch NPT thread, hot tap design* - 1½ inch ISO thread, hot tap design* Rotor Pin Material - Tungsten Carbide -S Stainless Steel 3-50 -1 Example Part Number *Must use 3-1500.663 Hot-Tap installation tool (ordered separately) Mfr. Part No. Code 3-50-1 198 80 035 3-50- 198 80 036 3-50-3 198 80 037 3-50- 198 80 038 Mfr. Part No. Code 3-50-1S 159 001 501 3-50-S 159 001 50 3-50-3S 159 001 503 3-50-S 159 001 50 Accessories and Replacement Parts Mfr. Part No. Code Description 3-1500.663 198 80 008 Hot-Tap Installation Tool 10-001 198 801 000 O-ring, FPM 1-001 198 80 006 O-ring, EPDM 18-001 198 80 007 O-ring, FFPM 3-50.31 159 000 63 Rotor Kit, 50 Tungsten Carbide Pin 3-50.3 159 000 86 Rotor kit, Stainless Steel pin P550-3 159 000 866 Rotor pin, Tungsten Carbide P550-159 000 867 Rotor pin, 316 SST 3-50.50 159 000 68 Bearing, PTFE P557 159 000 81 Retainers, SS (1.01) 3-51.60-1 159 000 89 Standard replacement electronics module 3-51.60-159 000 850 Hot-Tap replacement electronics module 553-0 159 000 39 Cable, per ft. P51589 159 000 76 Conduit Adapter Kit P3193 159 000 66 Conduit Cap Georg Fischer Signet LLC, 301 Aero Jet Avenue, El Monte, CA 91731-88 U.S.A. Tel. (66) 571-770 Fax (66) 573-057 For Worldwide Sales and Service, visit our website: www.gfsignet.com Or call (in the U.S.): (800) 85-090 For the most up-to-date information, please refer to our website at www.gfsignet.com 3-50.090 Rev. F 11/1 English Georg Fischer Signet LLC 01