Centrifugal Chiller. PF/PFH Size: 063. Replacement Parts List No Revision V 05/2012

Replacement Parts List No. 057113900 Revision V 05/2012 Centrifugal Chiller PF/PFH Size: 063 To find your Daikin McQuay parts distributor, call 1-800-377-2787 or visit www.daikinmcquay.com

Contents Parts List Revision History...3 Nomenclature...4-6 Unit Assembly Components 1981-1992: Main Components...7-8 Unit Assembly Components 1993-1997 Relief Valves...9 Suction and Discharge Components...10-12 Hot Gas Bypass...13 Oil Pump Piping...14-15 Refrigerant Lines...16-17 Oil Cooler Piping...18-19 Oil Cooler and Oil Cooler Mounting- Plate-to-Plate Heat Exchanger...20-21 Expansion Valve Piping...22-23 Mounting Brackets...24-25 Unit Assembly Components 1997- Present Mounting- Compr, Control Box, Lube Box, Starter, Oil Pump & Cooler, Main Ck Valve, Suct Shut Off Valve...26-27 Relief Valves...28 Oil Cooler Piping...29-30 Expansion Valve Piping...31-34 Oil Pump and Lines...35 Refrigerant Lines...36-37 Liquid Injection, Hot Gas Bypass...38 Vessel Insulation...39 Surge Capacitor, Power Correction Capacitor, 50 Hz Capacitor Modification, Flow Switch Option...41 Self-Manufactured Starter...42 Factory Mounted Starter...43-45 Control Box- Model 180 (1987-94)...46-53 Control Box- Series 200...54-59 Lube Box: Used With MicroTech Series 200 Panels...60-61 Lube Box: 1982-1994...62-63 Control Box- Electromechanical Controls 1982-1987...64-67 Evaporator...68-74 Condenser...75-81 Differential Water Pressure Switch...82-83 Compressor 1982-1984 (Engineering Revisions 0 & A) Notes...84 Gears...85 Inlet Guide Vane Ass'y...86 High Speed Assy...87 End View/ Discharge Components...88 Gear Train Assembly...89-90 Motor Replacement and Retrofit...91 Motors...92 Compressor 1985-1996 (Engineering Revision B) Notes...93 Gears...94 Inlet Guide Vane Ass'y...95-96 High Speed Assembly...97-98 Gear Train...99-100 External Parts...101-102 Motor Housing Ass'y...103-104 Terminal Box Ass'y...105 L.S. Shaft Key/Screw Table...106 Motor Replacement and Retrofit...107 Motors...108-109 Compressor 1996- Present (Engineering Revisions C & D) Notes...110 Front End View...111 Oil Filter Section...112 Inlet Guide Vane Assembly...113-114 High Speed Assembly...115-116 Gears...117 External Parts...118 Gear Train...119-120 Motor Section...121-123 Terminal Boxes...124-125 Motor Replacement and Retrofit...126 Motors...127-132 Oil Pump...133-139 Oil, Valve Caps...140 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 2

Parts List Revision History Revision Date Description A thru U Revision History archived. V 05/2012 Page 34 - Corrected p/n for Ref. 293 O'Ring-Cond Flange, was 735043633. Page 84 - Corrected note 1 to see "Compr 1982-84 (Rev. 0,A) Mtr Repl&Retrofit" page. Page 91 - Revised and moved "Compr 1982-84 (Rev. 0,A) Mtr Repl & Retrofit" from page 85 to page 91. Page 92 - Updated notes to "See Compr 1982-84 (Rev. 0,A) Mtr Repl & Retrofit" page. Page 107 - Revised and moved "Compr 1985-96 (Rev. B) Mtr Repl & Retrofit" from page 94 to page 107. Pages 108,109- Updated notes to "See Compr 1985-96 (Rev. B) Mtr Repl&Retrofit" page. Page 110 - Moved "Compr 1996-Present (Rev. C,D) Mtr Repl&Retrofit" info to new p.126. Page 116 - Corrected p/n for Ref. 100 Impeller M, was 074370192. Removed all M Impeller footnote information.. Page 126 - Added page for "Compr 1996-Present (Rev. C,D) Mtr Repl & Retrofit". Pages 127 thru 132 - Updated notes to "See Compr 1996-Present (Rev. C,D) Mtr Replacement & Retrofit" page. McQuay International, 13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 3

Nomenclature Serial Numbers 1982-1994 5 ZA 12345 00 Factory 5= Staunton,VA Engineering Revision Serial Number Year and Month of Manufacture: Year Month N= 1982 V= 1990 A= Jan. O= 1983 W= 1991 B= Feb. P= 1984 X= 1992 C= Mar. Q= 1985 Y= 1993 D= Apr. R= 1986 Z= 1994 E= May S=1987 F= Jun. T= 1988 U= 1989 G= Jul. H= Aug. J= Sep. K= Oct. L= Nov. M= Dec. 1995- February, 1999 5 5A 12345 00 Factory 5= Staunton,VA Engineering Revision Serial Number Year and Month of Manufacture: Year Month 5= 1995 A= Jan. G= Jul 6= 1996 B= Feb. H= Aug 7= 1997 C= Mar. D= Apr. E= May F= Jun J= Sep. K= Oct. L= Nov. M= Dec. February, 1999 and later STN U 99 05 048 Plant Identification Abbreviation STN = Staunton U= Unit Year of Manufacture 99= 1999 00= 2000 01= 2001 etc. Serial Number (build sequence) Month of Manufacture 01= January 02= February 03= March 04= April 05= May 06= June 07= July 08= August 09= September 10= October 11= November 12= December Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 4

Nomenclature Unit Style Number Unit Style Number - 1982 1PE6655G01 Shop Order Number Unit Style Number - 1983- Present (On all Unit Data Plates): 0923456010 G. O. Item Number 6 digit G. O. Number Nomenclature Unit Model Breakdown Unit Model Number PFH 063 J AY 18 R Gear Ratio Motor HP (X10) Impeller Type: J,K,M Compressor Size: ex. 063= 6.3" Impeller Dia. Unit Type: PFH= Water Cooled Centrifugal Chiller-Dual Compressor- Hermetic Unit Voltage L=4160/60/3 N=200/60/3 T=4600/60/3 B=208/60/3 2=6600/60/3 P=220/60/3 E=220/50/3 V=230/60/3 Y=346/50/3 W=240/60/3 F=380/50/3 U=380/60/3 G=400/50/3 4=400/60/3 K=415/50/3 Q=416/60/3 H=440/50/3 A=440/60/3 Z=500/50/3 R=460/60/3 6=3000/50/3 S=480/60/3 J=3300/50/3 D=575/60/3 8=6000/50/3 3=2300/60/3 9=6600/50/3 M=2400/60/3 C=3300/60/3 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 5

Nomenclature Component Model Breakdown Compressor Model Number CE 063 J AY 18 R Condenser Model Number C 2214 3CYY 2RA Tube Type-HR Condenser Tube Count-HR Condenser Tube Type-Tower Condenser Tube Count-Tower Condenser Length (in feet) Diameter (in inches) Vessel Type: C= Condenser Motor HP (X10) Gear Ratio (see Gear Table for list) Impeller Type: J,K,M Impeller Size: 063= 6.3" Compressor Type: CE= Centrifugal Hermetic Unit Voltage N=200/60/3 B=208/60/3 P=220/60/3 V=230/60/3 W=240/60/3 U=380/60/3 4=400/60/3 Q=416/60/3 A=440/60/3 R=460/60/3 S=480/60/3 D=575/60/3 3=2300/60/3 M=2400/60/3 C=3300/60/3 Nozzle Configuration A= Victaulic B= Flanged C/D= Water Boxes- Victaulic E/F= Water Boxes- Flanged Water Connection End Head Passes L=4160/60/3 T=4600/60/3 2=6600/60/3 E=220/50/3 Y=346/50/3 F=380/50/3 G=400/50/3 K=415/50/3 H=440/50/3 Z=500/50/3 6=3000/50/3 J=3300/50/3 8=6000/50/3 9=6600/50/3 Evaporator Model Number E 2214 3C 2RA Water Connection End Head Passes Tube Type Tube Count Length (in feet) Diameter (in inches) Vessel Type:E= Evaporator Nozzle Configuration A= Victaulic B= Flanged C/D= Water Boxes- Victaulic E/F= Water Boxes- Flanged Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 6

Unit Assembly Components 1981-1992 Units With Long Sump Oil Pump (Style 358A811 or 708789) Main Components 69 102 68 21 120 120 21 68 69 33 28 102 165 156 165 33 134 134 84 149 78 135 149 84 32 158 135 144 144 158 158 32 156 25 83 82 81 82 197 520 82 83 345 115 95 96 520 157 185 220 96 95 220 151 152 203 204 237 236 207 167 81 82 126 214 Main TXV 115 Ref # Qty. Description Part Number 21 2 Victaulic Coupling- 6" 070193905 2 Victaulic Coupling Gasket- 6" 070194005 25 2 Shut Off Valve 735039964 2 Condenser Relief Valve 735045840 28 2 Discharge Check Valve 735040334 32 2 Oil Cooler 735977702 33 4 Gasket- Discharge Check Valve 070199008 67 2 Strainer 735030526 68 4 Flange 070290301 69 4 O'Ring 735073629 78 2 Expansion Valve- Oil Cooler 070301501 81 2 Solenoid Valve 735048437 82 4 Solenoid Valve Coil 735048443 83 2 Solenoid Valve 735048444 84 2 Well- MicroTech Units Only 070809040 95 2 Filter Drier 001360700 96 2 Filter Drier Core 001360800 102 2 Gasket- Motor Cooling Flange 070199011 115 2 Shut Off Valve 032193502 120 2 Well- MicroTech Units Only 070809004 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 7

Unit Assembly Components 1981-1992 Units With Long Sump Oil Pump (Style 358A811 or 708789) Main Components Continued Ref # Qty. Description Part Number 126 1 Well- Liquid Line- MicroTech Units Only 070809007 134 2 Butterfly Valve 775137501 2 Gasket- Butterfly Valve * 070199010 *Gasket was not always used. Unit may have a metal-to-metal seal 135 2 Filter Drier 021057422 136 2 Mist Eliminator Cylinder 735085705 Seal Set For Filter Housing 735085770 137 2 Mist Eliminator Filter 735085706 144 2 Ball Valve 735079003 149 2 Sight Glass- Liquid Line 030433403 151 1 Main Liquid (King) Valve Stack: 2222/2622/2626 735039807 152 1 Gasket- Main Liquid Valve Stack: 2222/2622/2626 735043542 156 2 Shut Off Valve 735039907 1 Evaporator Relief Valve 735045811 157 1 Shut Off Valve 735039907 158 4 Check Valve- Oil Cooler 735040305 165 2 Handle- Butterfly Valve 775137502 167 1 Strainer 735030502 185 1 Pilot TXV 735048665 197 1 Shut-Off Valve 735039929 203 1 Main Liquid (King) Valve Stack: 3030 735039809 204 1 Gasket- Main Liquid Valve Stack: 3030 735043544 207 1 Main Liquid (King) Valve Stack: 3026 735039807 Gasket- Main Liquid Valve Stack: 3026 735043542 214 2 Relief Valve 735045818 220 4 Crankcase Heater 735041248 236 1 Well- Liquid Line- MicroTech Units Only Stack- 3030 070809005 237 1 Well- Liquid Line- MicroTech Units Only Stack- 2222/2622/2626/3026 070809002 345 4 Mounting Bracket- Shell Stack 775187501 520 2 Strainer 735030506 NS 4 Vibration Pad 735970806 Main TXV 2 Main Expansion Valve- 300 Tons 735048627** 2 Main Expansion Valve- 250 Tons 735048626** 2 Main Expansion Valve- 200 Tons 735048624** ** Gasket Kit For Expansion Valve 735048675 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 8

Unit Assembly Components 1993-1997 Units with 14 foot Vessels Relief Valves Ref # Qty. Description Part Number 175 1 Evaporator Relief Valve- 180 PSI 735045811 177 1 Elbow 735031239 183 1 Shut Off Valve- 3 Way 735039964 184 1 Pipe Nipple- w/o Sound Insulation 735031797 Pipe Nipple w/sound Insulation 071935501 186 2 Condenser Relief Valve- 225 PSI 735045829 187 1 Elbow 735031239 197 1 Shut Off Valve 735039929 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 9

Unit Assembly Components 1993-1997 Units with 14 foot Vessels Suction and Discharge Components- Compressor #1 Diagrams Units without Hot Gas Bypass Units with Hot Gas Bypass Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 10

Unit Assembly Components 1993-1997 Units with 14 foot Vessels Suction and Discharge Components- Compressor #1, Components Ref # Qty. Description Part Number 39 16 Washer 735043211 41 16 Shim Bracket 072902301 42 8 Screw 735033978 44 40 Nut 735029608 45 8 Washer 040500312 46 8 Screw 735033862 47 8 Lock Washer 048164815 48 40 Lock Washer 048164816 50 1 Coupling 071922501 51 1 Flange 071992102 52 1 Pipe P088NAEEAA 53 1 Elbow- Liquid 072237301 54 3 Weld Ring 735031319 59 16 Screw- Discharge Check Valve 735033972 60 2 Discharge Check Valve 735040334 61 4 Gasket- Discharge Check Valve 070199008 62 2 Flange 735031865 65 2 Sensor Well 070809004 66 4 Weld Ring 735031342 67 2 Elbow 735031343 69 2 Coupling- Victaulic 6" 070193905 2 Gasket- Coupling 6" 070194005 70 2 Adapter Stack 2018/2222 744430609 Stack 2622/2626 744430601 2 Pipe- Stack 3026/3030 P036QAAEAA 75 32 Screw 735033876 76 2 Butterfly Valve 775137501 77 2 Handle- Butterfly Valve 775137502 79 2 Support- Electrical Box 072259901 80 2 Electrical Box 020950800 82 1 Discharge Pipe- Units w/hgbp only Stack 2018/2222 759915109 Stack 2622/2626/3026/3030 P168PAEEAA 83 2 Weld Ring- Stack 2018/2222 735031320 4 Weld Ring- Stack 2622/2626/3026/3030 735031320 84 1 Discharge Line- Stack 2018/2222 Units Without Hot Gas Bypass 759915108 1 Adapter- Stack 2622/2626/3026/3030 Units Without Hot Gas Bypass 775073609 88 1 Adapter- Units With Hot Gas Bypass 735870804 89 2 Tube 001276700 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 11

Unit Assembly Components 1993-1997 Units with 14 foot Vessels Suction and Discharge Components- Compressor #2 59 Ref # Qty. Description Part Number 44 40 Nut 735029608 45 8 Washer 040500312 46 8 Screw 735033862 47 8 Lock Washer 048164815 48 40 Lock Washer 048164816 59 16 Screw- Discharge Check Valve 735033972 60 2 Discharge Check Valve 735040334 61 4 Gasket- Discharge Check Valve 070199008 62 2 Flange 735031865 65 2 Sensor Well 070809004 66 4 Weld Ring 735031342 67 2 Elbow 735031343 69 2 Coupling- Victaulic 6" 070193905 2 Gasket- Coupling 6" 070194005 70 2 Adapter Stack 2018/2222 744430609 Stack 2622/2626 744430601 2 Pipe- Stack 3026/3030 P036QAAEAA 75 32 Screw 735033876 76 2 Butterfly Valve 775137501 77 2 Handle- Butterfly Valve 775137502 81 1 Line Assembly Stack 2018/2222 759915108 1 Flange Stack 2622/2626/3026/3030 735031807 83 2 Weld Ring- Stack 2018/2222 735031320 4 Weld Ring- Stack 2622/2626/3026/3030 735031320 89 2 Tube 001276700 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 12

Unit Assembly Components 1993-1997 Units with 14 foot Vessels Hot Gas Bypass Ref # Qty. Description Part Number 701 2 Tube 070212060 703 2 Connector 041117111 704 1 Hot Gas Bypass Valve 070894502 715 2 T Ass'y 735061410 716 1 T 735034415 724 1 Tube 070212091 727 1 Tube 070212053 730 1 Shut Off Valve 735039811 731 1 Adapter 735049705 732 1 Gasket 070199108 733 4 Screw 735033955 734 1 Flange Kit 735016402 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 13

Unit Assembly Components 1993-1997 Units with 14 foot Vessels Oil Pump Piping Diagram Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 14

Unit Assembly Components 1993-1997 Units with 14 foot Vessels Oil Pump Piping Components Ref # Qty. Description Part Number 323 4 Elbow 041117104 361 2 Oil Pump Assembly (complete) 070019252 362 4 Screw 735033846 363 2 Flange 070290301 365 1 Tube- Oil Drain 20" Evaporator 071974901 22", 26", 30" Evaporator 071778401 366 2 Tube- Oil Cooler Stack 2018 072944301 Stack 2222 072930901 Stack 2622 072941201 Stack 2626 072930901 Stack 3026 072936901 Stack 3030 072930901 367 1 Tube- Oil Vent 20" Evaporator 071975001 22", 26", 30" Evaporator 071778401 368 2 Check Valve 735040332 369 2 Tube- Drain 042879801 371 2 O'Ring 735073629 372 8 Screw 735033845 373 8 Washer 040500311 374 8 Lock Washer 048164814 375 2 Reducer 041116524 376 2 Flare Nut 000140300 377 2 Elbow 041117304 378 2 Tube 070400824 379 1 Tube Oil Drain Stack 2018 072167087 Stack 2222 072167027 Stack 2622 072167067 Stack 2626 072167007 Stack 3026/3030 072167047 380 1 Tube- Oil Vent Stack 2018 072167088 Stack 2222 072167028 Stack 2622 072167068 Stack 2626 072167008 Stack 3026/3030 072167048 381 1 Tube- Oil Vent Stack 2018 071974801 Stack 2222 071781701 Stack 2622/2626/3026/3030 071779001 382 1 Tube- Oil Drain Stack 2018 071974701 Stack 2222 071781601 Stack 2622/2626/3026/3030 071778901 383 1 Tube- Oil Vent Stack 2018 072167090 Stack 2222 072167030 Stack 2622 072167060 Stack 2626 072167010 Stack 3026/3030 072167050 384 1 Tube- Oil Vent Stack 2018 072167091 Stack 2222 072167031 Stack 2622 072167061 Stack 2626 072167011 Stack 3026/3030 072167051 385 4 Valve Cap 032943500 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 15

Unit Assembly Components 1993-1997 Units with 14 foot Vessels Refrigerant Lines Diagram 497 498 498 497 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 16

Unit Assembly Components 1993-1997 Units with 14 foot Vessels Refrigerant Lines, Components Ref# Qty. Description Part Number 346 5 Clamp 040971306 355 5 Screw 735032743 356 1 Strap 070299601 461 4 Screw 735033846 462 2 Flange 070290301 463 2 O'Ring 735073629 465 2 Gasket- M.C. Flange 070199011 466 2 Motor Cooling Flange Motor HP- 160, 180, 230, 290 735414006 Motor HP- 190, 210, 260, 300, 320, 360 735414002 468 2 Tube- Drain 042879801 469 1 Tube- Motor Cooling 070014614 470 1 Tube- Motor Cooling Stack: 2018 072167071 Stack: 2222 072167021 Stack: 2622/2626 072167001 Stack: 3026/3030 072167041 471 2 Tube- Motor Cooling Stack: 2018 072943501 Stack: 2222 072266201 Stack: 2622 072940901 Stack: 2626 072252801 Stack: 3026 072936701 Stack: 3030 072268601 472 2 Filter Drier 021057417 473 1 Tube Ass'y Stack: 2018 072167072 Stack: 2222 072167022 Stack: 2622/2626 072167002 Stack: 3026/3030 072167042 474 2 Check Valve 735040332 476 1 Tube- Refrigerant Drain Stack: 2018 072167086 Stack: 2222 072167026 Stacks: 2622/2626/3026/3030 072167046 478 2 Solenoid Valve 735048444 Ref# Qty. Description Part Number 479 2 Solenoid Valve Coil 735048443 480 2 Bushing 041116717 483 2 Filter Drier 021057422 484 2 Tube- Refrigerant Drain 072253401 485 2 Ball Valve 036562907 486 1 Tube Stacks: 2018/2222 070211114 Stacks: 2622/2626/3026/3030 070211154 487 1 Tube 070211194 488 1 Tee 041118001 489 1 Tube 070212041 490 1 Tube- Refrigerant Drain Stack: 2018 072167089 Stack: 2222 072167029 Stack: 2622/2626 072167009 Stack: 3026/3030 072167049 491 1 Tube Ass'y 072167012 492 1 Tube- Motor Cooling Stack: 2018 072167083 Stack: 2222 072167033 Stack: 2622/2626 072167013 Stack: 3026/3030 072167053 493 2 Flare Nut 000140300 494 2 Tube 070400826 495 2 Tube 070206060 496 1 Tube- Liquid Ass'y Stack: 2018 072167074 Stack: 2222 072167024 Stack: 2622/2626 072167004 Stack: 3026/3030 072167044 497 Insulation Adhesive 000986000 498 5 ft. Insulation 047351700 499 12 ft. Insulation 047352000 625 4 Strainer 735030506 637 2 Tee 041117807 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 17

Unit Assembly Components 1993-1997 Units with 14 foot Vessels Oil Cooler Piping Diagrams Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 18

Unit Assembly Components 1993-1997 Units with 14 foot Vessels Oil Cooler Piping, Components Ref # Qty. Description Part Number 315 2 Oil Cooler Ass'y- until 9/96 072102203* 2 Oil Cooler Ass'y- 9/96- present 074666401* 322 1 Tube- Oil Supply Stack 2018 072167075 Stack 2222 072167025 Stack 2622/2626 072167005 Stack 3026/3030 072167045 323 4 Elbow 041117104 324 1 Tube- Refrigerant Supply Stack 2018 072943601 Stack 2222 072266301 Stack 2622 072941101 Stack 2626 072253601 Stack 3026 072936801 Stack 3030 072269301 327 1 Tube- Oil Supply Stack 2018 072943801 Stack 2222 072266501 Stack 2622 072941001 Stack 2626 072253001 Stack 3026 072936601 Stack 3030 072268101 328 1 Tube- Oil Supply Stack 2018 072167073 Stack 2222 072167023 Stack 2622/2626 072167003 Stack 3026/3030 072167043 329 4 Seal Ring 736017604 330 4 Adapter 735044361 340 2 Tube 735063023 354 2 Tube- Refrigerant Supply 072902201 366 2 Tube- Oil Cooler Stack 2018 072944301 Stack 2222 072930901 Stack 2622 072941201 Stack 2626 072930901 Stack 3026 072936901 Stack 3030 072930901 484 2 Tube- Refrigerant Drain 072253401 624 2 Strainer 735030506 625 4 Tube 070206025 627 2 Oil Cooler Expansion Valve 070301501 628 4 Tube 070208025 630 2 Adapter 735044358 634 7 ft. Insulation 001006700 635 2 Tube- Refrigerant Supply 072253201 637 2 T 041117807 640 2 Solenoid Valve 735048444 641 2 Solenoid Valve Coil 735048443 642 2 Adapter 735044361 643 4 Seal Ring 736017604 644 1 Tube- Refrigerant Drain Stack 2018 072945101 Stack 2222 072267101 Stack 2622/2626 072253301 Stack 3026 073074101 Stack 3030 072268201 645 1 Tube- Refrigerant Drain Stack 2018 072945201 Stack 2222 072267001 Stack 2622/2626 072253801 Stack 3026 073074201 Stack 3030 072268401 * Oil Cooler Components- Shell & Tube Oil Cooler Qty. Description Part Number 2 Seal Ring 736017604 1 Connection Head 070083101 1 Return Head 070083201 2 Head Gasket 070199401 *The oil cooler has been replaced by a plate-to-plate heat exchanger. To retrofit the oil cooler, order retrofit kit 072900078 (the kit includes the heat exchanger. One kit will retrofit ONE cooler). Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 19

Unit Assembly Components 1993-1997 Units with 14 foot Vessels Oil Cooler and Oil Cooler Mounting- Plate-to-Plate Heat Exchanger Diagrams 552 See Unit Ass'y. Components 1997- Present 16' Vessels Oil Cooler Piping Diagrams Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 20

Unit Assembly Components 1993-1997 Units with 14 foot Vessels Oil Cooler and Oil Cooler Mounting- Plate-to-Plate Heat Exchanger Kit Components Ref # Qty. Description Part Number 551 2 Tube- Heat Exch. 074666101 552 2 Tube 070208060 557 2 Tube- Heat Exch. 074775201 558 2 Elbow 041117306 559 2 Tube 070402302 560 2 Vibration Pad 074666301 561 4 Washer 040500308 562 4 Lock Washer 048164812 563 4 Nut 040499906 564 2 Heat Exchanger 074666401 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 21

Unit Assembly Components 1993-1997 Units with 14 foot Vessels Expansion Valve Piping Diagrams Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 22

Unit Assembly Components 1993-1997 Units with 14 foot Vessels Expansion Valve Piping Components Ref # Qty. Description Part Number 254 1 T Ass'y 735061434 255 1 Flange Stack 2018/2222/2622/2626 071992101 Stack 3026/3030 071992102 256 8 Screw 735033968 260 4 Screw 735033862 261 1 Connector Stack 2018/2222/2622/2626/3026 041117113 Stack 3030 041117115 262 1 Liquid Tube Stack 2018/2222/2622/2626/3026 072125501* Stack 3030 072125502* 263 1 Liquid Tube Stack 2018/2222 072137101 Stack 2622/2626 072137102 Stack 3026/3030 072137103 264 1 Steel Flange Stack 2018/2222/2622/2626/3026 070761402 Stack 3030 071902701 265 2 Gasket 735073402 267 1 Adapter Stack 2018/2222/2622/2626 070760902 Stack 3026/3030 071901601 270 1 Pilot Expansion Valve 735048665 271 1 Tube Ass'y 070014611 272 1 Strainer 735030502 273 1 Tube- Pilot Valve 072220401 274 1 Strainer Ass'y 072137004 275 1 Shut Off Valve 735039907 287 2 Gasket 735073403 289 1 Strainer Ass'y Stack 2018/2222/2622/2626 070977801 Stack 3026/3030 070977802 292 1 O'Ring 735043674 299 1 Main Expansion Valve Units up to 551 Tons (450 Ton Valve) 070848009 1 551-800 Tons (650 Ton Valve) 070848005 1 1 Main Expansion Valve parts detail on separate page *Liquid Tube Components- Detail *070097015 Ref # Qty. Description------------ Part No. 2 1 Sight Glass Saddle--- 071900401 3 1 Sight Glass------------- 022427700 9 1 Valve Core-------------- 026541100 10 1 Valve Cap--------------- 032943500 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 23

Unit Assembly Components 1993-1997 Units with 14 foot Vessels Mounting Brackets Diagrams Oil Cooler Lube Box Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 24

Unit Assembly Components 1993-1997 Units with 14 foot Vessels Mounting Brackets, Continued Control Box Ref# Qty. Description Part Number 202 16 Screw 735033230 203 24 Washer 040500316 204 32 Lock Washer 048164812 205 16 Nut 040499906 206 2 Control Box Shelf 072261701 207 4 Control Box Bracket 072261601 208 1 Angle- Oil Cooler 070368201 301 8 Washer 040500311 302 24 Lock Washer 048164814 304 16 Screw 735033846 305 2 Oil Pump Bracket 070014432 306 2 Oil Pump Bracket 070014433 315 2 Oil Cooler 072102203 742 8 Screw 000164500 743 8 Nut 040499901 744 8 Lock Washer 048164808 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 25

Unit Assembly Components 1997- Present Units with 16 foot Vessels Mounting- Compressor, Control Box, Lube Box, Starter, Oil Pump and Oil Cooler, Main Check Valve. Suction Shut Off Valve and Oil Cooler Diagrams 70 73 76 66 65 47 46 220 224 39 41 61 42 Compressor (Mounting for Compressor #1 shown. Components are same for both) 62 40 48 743 744 742 Lube Box 306 203 204 202 Lube Box Control Box 206 315 315 Oil Pump and Oil Cooler 306 306 307 307 301 302 304 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 26

Unit Assembly Components 1997- Present Units with 16 foot Vessels Mounting- Compressor, Control Box, Lube Box, Starter, Oil Pump and Oil Cooler, Main Check Valve. Suction Shut Off Valve and Oil Cooler Components Ref # Description Part Number Qty. 39 Washer 735043211 8 40 Bracket- Condenser/Evaporator 070192101 2 41 Shim Bracket 071909101 6 42 Screw- Bracket 735033877 8 46 Screw- Discharge Line 735033862 8 47 Lockwasher 048164815 8 48 Lockwasher 048164816 8 61 Gasket- Discharge Check Valve 070199008 4 62 Flange- 5" 735031836 2 65 Pipe P038RCBEAA 2 66 Weld Ring 735031327 2 70 Flange- 8" 070235202 2 73 Screw- Flange 735033876 32 76 Butterfly Shut Off Valve- 8" 073062106 2 202 Screw- Control Box Mounting 000086100 28 203 Washer- Control Box Mounting 040500316 56 204 Lockwasher- Control Box Mounting 048164812 28 206 MicroTech Shelf 073199001 2 N/S Control Box Bracket- 24" Evap. 070013270 4 Control Box Bracket- 26"/30" Evap. 070013280 4 220 Screw- Discharge Check Valve 0-225 psi (Code 19= D) 735033972 8 226-300 psi (Code 19= E, F, G) 735033974 8 224 Discharge Check Valve 0-225 psi (Code 19= D) 735040318 1 226-300 psi (Code 19= E, F, G) 735040309 1 301 Washer- Oil Cooler Bracket 040500311 16 302 Lockwasher- Oil Cooler Bracket 048164814 16 304 Screw- Oil Cooler Bracket 735033846 12 306 Oil Cooler Bracket 070014423 2 307 Oil Pump Bracket 070014473 4 315 Oil Cooler/Heat Exchanger 074666401 2 742 Screw- Lube Box Bracket 000164500 8 743 Hex Nut- Lube Box Bracket 040499901 8 744 Lock Washer- Lube Box Bracket 048164808 8 N/S Starter Bracket- 24" Evap. 074751401 8 Starter Bracket- 26"/30" Evap. 070460101 8 N/S Lube Box Bracket- 2424 Stack 074144901 4 Lube Box Bracket- 2426 Stack 073060701 4 Lube Box Bracket- 26" Evaporator 744439002 4 Lube Box Bracket- 30" Evaporator 744439004 4 N/S Unit Vibration Mount 735970806 4 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 27

Unit Assembly Components 1997- Present Units with 16 foot Vessels Relief Valves 175 177 183 184 186 187 Ref # Description Part Number Qty. 175 Evaporator Relief Valve- 180 psi 735045811 2* 177 Elbow 735031239 2* 183 Shut Off Valve 735039964 2 184 Nipple Standard Insulation 735031797 2 Sound Insulation 071935501 2 186 Condenser Relief Valve 225 psi (C19-1= D)- Standard 735045829 2 250 psi (C19-1= E) 735045824 2 275 psi (C19-1= F) 735045826 2 300 psi (C19-1= G) 735045834 2 187 Elbow 735031239 4 *Qty= 1 on units with 24" & 26" Evaporator. *Qty= 2 on units with 30" Evaporator. Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 28

Unit Assembly Components 1997- Present Units with 16 foot Vessels Oil Cooler Piping Diagrams 321 325 348 347 349 341 627 640 647 643 352 644 315 Solenoid and Expansion Valve Line Detail 639 324 323 Oil Cooler Front View 330 366 368 369 352 642 644 Water Line 321 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 29

Unit Assembly Components 1997- Present Units with 16 foot Vessels Oil Cooler Piping Components Ref # Description Part Number Qty. 315 Heat Exchanger 074666401 2 321 Tube- Oil Return 24" & 26" Evaporator 070326801 2 30" Evaporator 070334101 2 323 Tee 041117954 2 324 Elbow 041117405 2 325 Tube- Oil Feed 24" & 26" Evaporator 070326701 2 30" Evaporator 070328001 2 330 Adapter 735044361 4 341 Tube 735063023 2 347 Check Valve 735040332 2 348 Tube- Thrust 070296001 2 349 Tube 24" & 26" Evaporator 074878701 2 30" Evaporator 070334501 2 352 Tube- Oil Return- Revision C Compressor 24" & 26" Evaporator 070326601 2 30" Evaporator 070334401 2 Tube- Oil Return- Revision D Compressor 24" & 26" Evaporator 070326602 2 30" Evaporator 070334402 2 366 Tube- Oil Supply Revision C Compressor 074618301 2 Revision D Compressor 074646801 2 368 Check Valve 735040326 2 369 Tube 074657601 2 627 Expansion Valve, Oil Cooler- 12 Ton 070301501 2 639 Tube- Water Return 24" & 26" Evaporator 074878101 2 30" Evaporator 070334301 2 640 Tube- Water Supply 24" & 26" Evaporator 071594601 2 30" Evaporator 074878401 2 642 Elbow 041117106 3 643 Solenoid Valve (Water Line) 735048445 2 644 Tube- Water Supply Line 24" & 26" Evaporator 071594501 2 30" Evaporator 070208024 2 647 Coil- Solenoid Valve 735048443 2 N/S Shut Off Valve- Water 036562904 2 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 30

Unit Assembly Components 1997- Present Units with 16 foot Vessels Expansion Valve Piping- 350 Ton (C27-1= L) Diagram 275 281 280 270 268 286 251 293 263 299 272 250 252 262 289 267 265 397 399 398 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 31

Unit Assembly Components 1997- Present Units with 16 foot Vessels Expansion Valve Piping- 350 Ton (C27-1= L) Components Ref # Description Part Number Qty. 250 Elbow 735031312 1 251 Pipe 070237301 1 252 Reducer 073222114 1 262 Liquid Tube Assembly 24"/26" Evaporator 074148314 1 30" Evaporator 074149304 1 Sight Glass Cap, Liquid Tube Assy 071900401 1 Sight Glass Saddle 022427700 1 263 Tube 24"/26" Evaporator 070213224 1 30" Evaporator 070213164 1 265 Gasket 735073403 1 267 Coupling 071901601 1 268 Tube- Pilot 074840710 1 270 Pilot Expansion Valve C27-2= B 735048665 1 C27-2= C 735048667 1 272 Strainer 735030501 1 275 Tube 070208025 2 280 Shut Off Valve 036562904 1 281 Reducer 071594101 1 286 Pipe P036KCFKAA 1 289 Strainer 070977802 1 293 O'Ring 735043633 1 299 Expansion Valve- 350 Ton (C27-1= L) 735048672 1 N/S Gasket Kit 735048675 1 397 King Valve- 4" 735039809 1 398 Cap- King Valve 071556903 1 399 Gasket- King Valve 070199106 1 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 32

Unit Assembly Components 1997- Present Units with 16 foot Vessels Expansion Valve Piping- 400, 450, 650 Ton (C27-1= M, Q, P) Diagram 275 281 280 401 268 275 286 251 293 256 255 263 Top View 400 397 399 398 272 285 250 252 284 262 289 267 265 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 33

Unit Assembly Components 1997- Present Units with 16 foot Vessels Expansion Valve Piping- 400,450, 650 Ton (C27-1= M, Q, P) Components Ref # Description Part Number Qty. 250 Elbow 735031312 1 251 Pipe 070237301 1 252 Adapter Revision C Compressor 070237401 2 Revision D Compressor 070244601 2 255 Flange- 4" Stack 2424 071992102 2 All Other Stacks 071902701 2 256 Screw- 4" Flange 735033967 4 262 Liquid Tube Assembly 24"/26" Evaporator 074148312 1 30" Evaporator 074148304 1 Sight Glass Saddle- Liquid Tube 071901901 1 Sight Glass Cap- Liquid Tube 022427700 1 263 Tube 24"/26" Evaporator 070237001 1 30" Evaporator 070242501 1 265 Gasket 735073403 1 267 Coupling 071901601 1 268 Tube- Pilot 070140110 1 272 Strainer 735030501 1 275 Tube- Pilot Valve 070208025 1 280 Shut Off Valve- Refrigerant 036562904 1 281 Elbow 041117115 1 284 Weld Ring 735031320 1 285 Flange- 4" 071992102 1 286 O'Ring- 4" Flange 735043674 1 289 Strainer Assembly 070977802 1 293 O'Ring- Condenser Flange 735043674 1 397 King Valve- 4" 735039809 1 398 Cap- King Valve 071556903 1 399 Gasket- King Valve 070199106 1 400 Main Expansion Valve 400 Ton (C27-1= M) 070848008* 1 450 Ton (C27-1= Q) 070848009* 1 650 Ton (C27-1= P) 070848005* 1 401 Pilot Expansion Valve 9 Ton (C27-2= B) 735048665 1 10 Ton (C27-2= C) 735048667 1 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 34

Unit Assembly Components 1997- Present Units with 16 foot Vessels Oil Pump and Lines 365 364 371 362 363 365 371 362 363 364 371 362 363 Detail 365 Typical for both compressors 367 Ref # Description Part Number Qty. 362 Screw 735033846 4 363 Flange- 2 Bolt 074614801 2 364 Elbow 041116907 2 365 Tube- Oil Drain 24" & 26" Evaporator- Rev. C Comp. 074309020 2 30" Evaporator- Rev. C Comp. 074309030 2 24" & 26" Evap.- Rev. D Comp.- 15" Motor 074309020 2 30" Evap.- Rev. D Comp.- 15" Motor 074309030 2 24" & 26" Evap.- Rev. D Comp.- 20" Motor 074309050 2 30" Evap.- Rev. D Comp.- 20" Motor 074309060 2 367 Tube- Oil Vent 24" & 26" Evaporator 072168388 2 30" Evaporator 072168301 2 371 O'Ring 735073629 2 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 35

Unit Assembly Components 1997- Present Units with 16 foot Vessels Refrigerant Lines Diagram 470 494 495 465 467 466 475 492 474 479 469 472 473 470 Detail 483 462 461 500 501 483 462 461 500 506 501 505 500 500 505 510 511 507 509 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 36

Unit Assembly Components 1997- Present Units with 16 foot Vessels Refrigerant Lines, Components Ref # Description Part Number Qty. 461 Screw 735033846 4 462 Flange- 2 Bolt 074614801 2 465 O'Ring 070194913 1 Gasket 070199011 1 466 Flange- Motor Rev. C Comp. Motor Style 0731001XX 735414012 1 Rev. C Comp. Motor Style 0730964XX 735414012 1 Rev. C Comp. Motor Style 0717851XX 735414016 1 Rev. D Comp. - All Low Volt. Motors 735414015 1 467 Screw- Rev. D Motors Only 735033534 2 469 Tube- Motor Cooling All Stacks- Rev. C Comp. 070014614 2 Rev. D Comp.- 15" Motors 070014614 2 Rev. D Comp.- 20" Motors 074331034 2 470 Tube- Motor Cooling 24" & 26" Evap.- Rev. C Comp. 072168398 2 30" Evap.- Rev. C Comp. 072168399 2 Rev. D Comp.- 15" Motors 072168399 2 Rev. D Comp.- 20" Motors- 24" & 26" Evap. 072168307 2 Rev. D Comp.- 20" Motors- 30" Evap. 072168305 2 472 Filter Drier 021057417 2 473 Tube- Motor Cooling 074878901 2 474 Check Valve 735040332 2 475 Tube- Motor Cooling Rev. C Compressor 070206020 2 Rev. D Comp.- 15" Motors 070206020 2 Rev. D Comp.- 20" Motors 072903501 2 479 Ball Valve 036562903 2 483 O'Ring 735073629 2 492 Tube- Motor Cooling 24"/26" Evaporators 070236701 2 30" Evaporator 070242101 2 494 Solenoid Valve 735048444 2 495 Coil- Solenoid Valve 735048443 2 500 Bushing 041116717 4 501 Filter Drier 021057422 2 505 Tube- Motor Drain 24"/26" Evaporators 074813801 2 30" Evaporator 070327901 2 506 Tube 24"/26" Evaporators- Rev. C Comp. 070210095 2 30" Evaporator- Rev. C Comp. 070210063 2 24"/26" Evaporators- Rev. D Comp. 070210062 2 30" Evaporator- Rev. D Comp. 070210063 2 507 Valve- Refrigerant Shut Off 036562906 2 509 Reducer 041117984 1 510 Tube Stack 3030- Rev. C Comp. 070210276 1 Stack 3030- Rev. D Comp. 070210097 1 511 Elbow 041117109 2 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 37

Unit Assembly Components 1997- Present Units with 16 foot Vessels Liquid Injection- Revision D Compressors Only Ref # Description Part Number Qty. N/S Shut Off Ball Valve 036562905 2 Unit Assembly Components 1997- Present Units with 16 foot Vessels Hot Gas Bypass, Components Ref # Description Part Number Qty. N/S Shrader Valve 071100801 2 N/S Valve Core 026541100 2 N/S Expansion Valve- Hot Gas 735048612 1 N/S Hot Gas Bypass Regulator Valve 735077202 1 N/S Shut Off Valve 735039811 1 N/S Gasket 070199108 1 N/S Flange Kit 735016402 1 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 38

Unit Assembly Components 1993-1997 Units with 14 foot Vessels Vessel Insulation Evaporator The Evaporator may be ordered with 3/4" or 1 1/2" insulation on the vessel and piping. The part numbers are the same and the 3/4" insulation is double-layered on units using the 1 1/2" application. The Evaporator Vessel nomenclature is as follows: Vessel Diameter 2214 Vessel Length Vessel Application Quantity---------------------------------------Part Number 2014 3/4" 95 square feet------------------------------------- 047662050 2214 3/4" 103 square feet------------------------------------- 047662050 2614 3/4" 117 square feet------------------------------------- 047662050 3014 3/4" 131 square feet------------------------------------- 047662050 2416 3/4" 151 square feet------------------------------------- 047662050 2616 3/4" 151 square feet------------------------------------- 047662050 3016 3/4" 170 square feet------------------------------------- 047662050 2014 1 1/2" 183 square feet------------------------------------- 047662050 2214 1 1/2" 198 square feet------------------------------------- 047662050 2614 1 1/2" 226 square feet------------------------------------- 047662050 3014 1 1/2" 256 square feet------------------------------------- 047662050 2416 1 1/2" 293 square feet------------------------------------- 047662050 2616 1 1/2" 293 square feet------------------------------------- 047662050 3016 1 1/2" 334 square feet------------------------------------- 047662050 Condenser The Condenser may be ordered with standard 3/4" foam insulation, or with a Sound Insulation package for the Condenser Vessel and Discharge Line. The Condenser Vessel nomenclature is as follows: 2214 Vessel Application Quantity------------------------------------- Part Number 1814 No Sound 68 square feet------------------------------ 047662050 Vessel Diameter Vessel Length 2014 No Sound 83 square feet------------------------------ 047662050 2214 No Sound 97 square feet------------------------------ 047662050 3014 No Sound 112 square feet---------------------------- 047662050 2416 No Sound 127 square feet---------------------------- 047662050 2616 No Sound 127 square feet---------------------------- 047662050 3016 No Sound 147 square feet---------------------------- 047662050 1814 Sound 103 square feet---------------------------- 047662050 83 square feet---------------------------- 070715401 2014 Sound 111 square feet---------------------------- 047662050 95 square feet---------------------------- 070715401 2214 Sound 135 square feet---------------------------- 047662050 115 square feet---------------------------- 070715401 3014 Sound 173 square feet---------------------------- 047662050 153 square feet---------------------------- 070715401 2416 Sound 172 square feet---------------------------- 047662050 136 square feet---------------------------- 070715401 2616 Sound 172 square feet---------------------------- 047662050 136 square feet---------------------------- 070715401 3016 Sound 236 square feet---------------------------- 047662050 195 square feet---------------------------- 070715401 Evaporator/Condenser Heads The Insulation used on the Evaporator and Condenser Heads is the same. As with the Evaporator Vessel each head may have 3/4" or 1 1/2" insulation. Diameter Application Quantity-------------Part Number 18 3/4" 7 square feet----------- 047662050 20 3/4" 8 square feet----------- 047662050 22 3/4" 9 square feet----------- 047662050 24/26 3/4" 11 square feet--------- 047662050 30 3/4" 12 square feet--------- 047662050 Diameter Application Quantity-------------Part Number 18 1 1/2" 14 square feet--------- 047662050 20 1 1/2" 16 square feet--------- 047662050 22 1 1/2" 18 square feet--------- 047662050 24/26 1 1/2" 24 square feet--------- 047662050 30 1 1/2" 25 square feet--------- 047662050 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 39

Main Expansion Valve 1993- Present Assembly Parts Ref # Qty. Description Part Number 141 1 Body 070416402 142 1 Cap 070382201 143 1 Spring 735036935 144 1 Stop 072960101 145 1 Stem 072960203 146 1 Pin 735038019 147 2 O Ring 735043662 149 1 Washer 735043447 150 1 Piston- until 1/2000 400 Ton 070019396 450 Ton 070019397 650 Ton 070019398 Piston- until 1/2000 400 Ton 070788903 450 Ton 070788902 650 Ton 070788901 151 2 Seal Ring 736017602 152 1 O Ring 735043674 153 6 Screw 735033927 154 1 Pin 735038038 155 1 Coupling 735044234 157 1 Cap- Until 9/99 071556904 Cap- 10/99 and later 071556916 158 1 O Ring 735073650 159 1* Washer 735038309 *quantity changed was 1 until 5/98 160 6 Washer 040500308 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 40

Surge Capacitor Thsee Surge Capacitors are used in all Voltage applications except: 3300/60/3 3300/50/3 4160/60/3 2400/60/3 Description Part No. Surge Capacitor, 0-480V ---------------------- 736017502 Surge Capacitor, 482-600V ------------------ 736017503 Surge Capacitor Label ------------------------- 072922701 Power Correction Capacitor The Surge Capacitor is standard. The Power Correction is optional and can be used on a unit with or without the Surge Capacitor. KVAR------- Part Number 17.5---------- 047938526 30------------ 047938531 35------------ 736012912 40------------ 736012914 60------------ 736012916 50 Hz Capacitor Modification Entire Assembly (includes wiring, strap, bracket and capacitor): 775111401 Capacitor Only (25MFD/370V): 735067402 Flow Switch Option Standard Pressure (150 PSI), 3"- 8" Pipe, Single Pole: 017503300 2 High Pressure (250-300 PSI), 3"- 8" Pipe, Single Pole: 070180401 2 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 41

Self-Manufactured Starter From the early 1980's until the early 1990's a self-manufactured starter panel was offered for units using CE063 compressors. The starters were only offered on 460/480/60/3 or 380/400/50/3, and was rarely used. Most units have purchased starters. Below is a list of primary components used in the starters manufactured by McQuay International (SnyderGeneral). There are two panels per unit. The quantities listed are PER PANEL. Qty. Description---------------------------------------------------------------Part Number Main Contactor Panel- 210 HP Motor 2 Contactor- 1M, 2M-------------------------------------------------------070181601 1 2S --------------------------------------------------------------------------070181602 Main Contactor Panel- 260/300 HP Motor 3 Contactor- 1M, 2M, 2S-------------------------------------------------070181601 Main Contactor Panel- Common Parts 2 Interlock- L-56------------------------------------------------------------735075821 1 Interlock- L-56J-----------------------------------------------------------735075822 1 Interlock--------------------------------------------------------------------735075823 Closed Transition Panel 1 Contactor- 2S-------------------------------------------------------------735021711 1 Interlock--------------------------------------------------------------------735021725 1 TRP Time Delay Relay- 2 Seconds---------------------------------735005921 1 Resistor 15 OHM---------------------------------------------------------735003223 1 Resistor 100 OHM-------------------------------------------------------735003224 1 Power Transformer-------------------------------------------------------735083506 1 Power Transformer Fuse- 20 Amp-----------------------------------735088501 2 Fuse- 15A------------------------------------------------------------------042753122 Closed Transition Panel Main Resistors 3 210HP Motors-.94 OHM----------------------------------------------735080805 3 260/300HP Motors-.62 OHM----------------------------------------735080803 Overloads 3 210 HP Motors- 125-173 RLA---------------------------------------735075853 210 HP Motors- 174-225 RLA---------------------------------------735075854 210 HP Motors- 226-273 RLA---------------------------------------735075855 260/300 HP Motors- 174-225 RLA---------------------------------735075854 260/300 HP Motors- 226-313 RLA---------------------------------735075855 260/300 HP Motors- 314-365 RLA---------------------------------735075857 Amp/ Volt Meter Assembly 1 Amp Meter 0-190 RLA--------------------------------------------------735006405 1 Amp Meter 191-365 RLA----------------------------------------------735006403 1 Volt Meter------------------------------------------------------------------735006406 1 Rotary Switch-------------------------------------------------------------735003923 1 Control Transformer 0-190 RLA-------------------------------------735076502 1 Control Transformer 191-365 RLA----------------------------------735076505 Ground Fault 1 Ground Fault Relay------------------------------------------------------736017401 1 Ground Fault Relay Sensor-------------------------------------------736017402 1 Indicator Light- Red-----------------------------------------------------735005128 Self-Manufactured Starter Mounting Ref. # Qty. Description---------------- Part Number 500 1 Shelf-------------------------- 070013205 506 10 Washer---------------------- 040500316 507 10 Lock Washer--------------- 048164812 508 10 Screw------------------------ 735033230 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 42

Factory Mounted Starter Mounting Components and Cables Diagram 285 286 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 43

Factory Mounted Starter 1985-1997 Mounting Components and Cables- Units with 14' Vessels Common Parts Ref # Qty. Description Part No. 285 1 Cable- Compr. #1 070798982 286 1 Cable- Compr. #2 070798986 443 8 Nut 735029505 445 8 Screw 735033246 447 8 Washer 048164814 448 2 Angle 070677901 449 2 Angle 070360901 Components The part numbers for the cables connecting the starter to the motor terminal box (ref # 428 and 429) are determined by the Motor RLA (printed on the compressor data plate). See the list below. Cables 1985-1996 (Rev. B Comp.) Motor RLA= 253 Ref # Qty. Part No. 428 2 072872001 Motor RLA= 273 Ref # Qty. Part No. 428 2 071512723 Motor RLA= 317 Ref # Qty. Part No. 428 2 072872002 429 2 072872003 Motor RLA= 342 Ref # Qty. Part No. 428 2 071512724 429 2 071512725 Motor RLA= 360 Ref # Qty. Part No. 428 2 072872004 429 2 072872005 Motor RLA= 411 Ref # Qty. Part No. 428 2 072872006 429 2 072872007 Motor RLA= 450 Ref # Qty. Part No. 428 2 071512726 429 2 071512727 Motor RLA= 479 Ref # Qty. Part No. 428 2 072872008 429 2 072872009 Motor RLA= 546 Ref # Qty. Part No. 428 4 071512728 Motor RLA= 684 Ref # Qty. Part No. 428 4 071512729 429 4 071512730 Motor RLA= 720 Ref # Qty. Part No. 428 4 072872004 429 4 072872005 Cables 1996-1997 (Rev. C Comp.) Motor RLA= 238 Ref # Qty. Part No. 428 2 074130961 Motor RLA= 278 Ref # Qty. Part No. 428 2 074130962 Motor RLA= 298 Ref # Qty. Part No. 428 2 074130963 429 2 074130964 Motor RLA= 348 Ref # Qty. Part No. 428 2 074130965 429 2 074130966 Motor RLA= 399 Ref # Qty. Part No. 428 2 074130933 429 2 074130934 Motor RLA= 460 Ref # Qty. Part No. 428 2 074130935 429 2 074130936 Motor RLA= 696 Ref # Qty. Part No. 428 4 074130931 429 4 074130932 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 44

Factory Mounted Starter 1997- Present Mounting Components and Cables- Units with 16' Vessels Common Parts- Rev. C Compressors Ref # Qty. Description Part No. 285 1 Cable- Compr. #1 074141425 286 1 Cable- Compr. #2 074141426 443 8 Nut 735029505 445 8 Screw 735033246 447 8 Washer 048164814 448 2 Angle 070677901 449 2 Angle 070677901 Cables 1997-1998 (Rev. C Comp.) Motor RLA= 238 Ref # Qty. Part No. 428 2 074130982 Motor RLA= 278 Ref # Qty. Part No. 428 2 074180983 Motor RLA= 460 Ref # Qty. Part No. 428 2 074130998 429 2 074130999 Components Common Parts- Rev. D Compressors Ref # Qty. Description Part No. 285 1 Cable- Compr. #1 070829979 286 1 Cable- Compr. #2 070829979 443 32 Nut 735029505 445 32 Screw 735033246 447 32 Washer 048164814 448 2 Angle 070677901 449 2 Angle 070677901 The part numbers for the cables connecting the starter to the motor terminal box (ref # 428 and 429) are determined by the Motor RLA (printed on the compressor data plate). See the list below. Cables 1998 - Present (Rev. D Comp.) 15" Motors, 24" & 26" Evaporators Motor RLA= 238, 278, 298 Ref # Qty. Part No. 428 2 074867510 Motor RLA= 348 Ref # Qty. Part No. 428 2 074167511 Motor RLA= 399 Ref # Qty. Part No. 428 2 074167512 Motor RLA= 460 Ref # Qty. Part No. 428 2 074167513 Motor RLA= 696 Ref # Qty. Part No. 428 4 074167511 Cables 1998- Present (Rev. D Comp.) 15" Motors, 30" Evaporators Motor RLA= 238, 278, 298 Ref # Qty. Part No. 428 2 074867520 Motor RLA= 348 Ref # Qty. Part No. 428 2 074167521 Motor RLA= 399 Ref # Qty. Part No. 428 2 074167522 Motor RLA= 460 Ref # Qty. Part No. 428 2 074167523 Motor RLA= 696 Ref # Qty. Part No. 428 4 074167521 Cables 1998 - Present (Rev. D Comp.) 20" Motors, 24" & 26" Evaporators Motor RLA= 238, 278, 298 Ref # Qty. Part No. 428 2 074867560 Motor RLA= 348 Ref # Qty. Part No. 428 2 074167561 Motor RLA= 399 Ref # Qty. Part No. 428 2 074167562 Motor RLA= 460 Ref # Qty. Part No. 428 2 074167563 Motor RLA= 696 Ref # Qty. Part No. 428 4 074167561 Cables 1998- Present (Rev. D Comp.) 20" Motors, 30" Evaporators Motor RLA= 238, 278, 298 Ref # Qty. Part No. 428 2 074867570 Motor RLA= 348 Ref # Qty. Part No. 428 2 074167571 Motor RLA= 399 Ref # Qty. Part No. 428 2 074167572 Motor RLA= 460 Ref # Qty. Part No. 428 2 074167573 Motor RLA= 696 Ref # Qty. Part No. 428 4 074167571 Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 45

Control Box- Model 180 (1987-94) Legend & Software Nomenclature A... Alarm, Relay Coil CAP... Capacitor CB... Circuit Breaker CHW... Evaporator Flow Switch CHWI... Evaporator Water Interlocks CHWR... Evaporator Water Pump Relay CW... Condenser Flow Switch CWI... Condenser Water Interlocks CWR... Condenser Pump Water Relay C1,C2... Cooling Tower Fan Relay FT... Safety Fault Trip Relay G... Green Light (Micro Status) GD... Guardistor Relay HG... Hot Gas Solenoid HP... High Pressure Relay L1... Liquid Injection Solenoid MA... Contactor Auxiliary MCR... Compressor Motor Starter Coil Relay (Starter) MHP... Mechanical/Electrical High Pressure Control MLP... Mechanical/Electrical Low Pressure Control LEGEND MOV... Metal Oxide Varistor OC... Oil Cooler Solenoid OD... Oil Pressure Differential Switch OGT... Oil Gauge Pressure Transducer OL... Overload OP... Oil Pump Contactor PT... Pneumatic Pressure Transducer (Optional) R... Red Light (Unload) SA, SB... Vane Control Solenoids SG... Surgeguard Relay SW1... Panel Start/Stop Switch SW2... Remote Start/Stop Switch TO... Timed Open Contacts TR-1,TR-2,TR-3... Transformer (24 VAC CT) TS1,TS2,TS3,TS4... Daughter Board Terminal Strips VC... Vane Close Switch VR... Voltage Relay Y... Yellow Light (Load) Software Version Number Code Information The Software Version Number Code must be supplied when ordering the Display Enginn or the Logic Cartridge. Display Enginn Code: (Software Version Number Code found on label attached to upper right-hand side of Display Enginn.) P D 2 08 F Version Number (05,06,07,etc.) P = Centrifugal Chiller Version Number (05,06,07,etc.) D = Display Enginn Logic Cartridge Code: (Software Version Number Code found on label attached to upper edge of Logic Cartridge.) P D 2 08 F R = United States Terminology M = Metric Terminology Version Number (05,06,07,etc.) P = Centrifugal Chiller D = Control Enginn (Logic Cartridge) Version Number (05,06,07,etc.) 2 = Refrigerant R12 5 = Refrigerant R500 4 = Refrigerant R134a Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 46

Control Box- Model 180 (1987-94) Front Panel Ref# Part No. Qty. Description 070812414 1 Complete Assembled Microtech Panel 1a 6 350065401 * 1 Door Latch and Lock w/key 6A 070184202 1 Key, Door Latch 11 070494101 1 Door Panel, Field Terminal Connection 12 350108101 * 1 Door Panel, Control 15 070795301 1 Display Panel Door Assembly a When ordering panel please specify: 1) U.S. or metric terminology, 2) type of refrigerant, 3) software version. Assembly includes all sensors. 1 Software Version Code Number must be specified or most current version will be used. * The door Latch/Lock has been changed. The new Latch is 1/2" shorter horizontally than the original. On units built before 3/99, if you need to replace either the Latch or the Control Door, you will need to replace both. Centrifugal Chiller; PFH063, PF063 Rev. V 05/2012 RPL 057113900 / Page 47