Installation and Owner s Manual 7,, and kw Air-cooled, Automatic Standby Generators C US LISTED Models: 5, 58 ( kw NG, 7 kw LP) 5, 58 (9 kw NG, kw LP) 5, 58 ( kw NG, kw LP) 53, 5, (5 kw NG, kw LP) 583, 58 Not intended for use as Primary Power in place of utility or in life-support applications. DANGER DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!
Enclosure Drawing No. F93-D SHEET METAL PAINT/MATERIAL CODE LEGEND The following exploded views contain part numbers of various sheet metal components. Only the base part number is listed. When ordering sheet metal, the correct color and material information must be included as a suffi x at the end of the part number as shown below. Material Color Example: Desc. Part No. Material Color Order As" S = Steel N = Tan Roof F5 S = Steel N = Tan F5SN A = Aluminum G = Gray Door F555 A = Aluminum G = Gray F555AG B = Black Divider F558 S = Steel B = Black F558SB
Enclosure Drawing No. F93-D F953 PAD, X 8 WITH MOUNTING HOLES 577 NUT HEX M8-.5 3 9 WASHER LOCK 5/ 9 5 WASHER LOCK 5/ (7KW) 5 8 WASHER FLAT 5/ 5 37 SCREW HHC M8-.5 X 5 9388 5 SCREW TAPTITE M-. X 7 D37 NUT, LOCKING FLANGE M-. D37* NUT, LOCKING FLANGE M-. 97* WASHER LOCK M-/ 73* WASHER FLAT /-M ZINC 98* NUT HEX M X. 8 D SCREW HHTR 5/-8 X 3/" (7KW) D SCREW HHTR 5/-8 X 3/" 9 F887 SCROLL, FAN (7KW, KW) F88 SCROLL, FAN F8 PANEL, ALTERNATOR DIVIDER (7KW) F895 PANEL, ALTERNATOR DIVIDER (KW) F558 PANEL, ALTERNATOR DIVIDER 9 NUT LOCK TRIC M X. F785 FOAM, MUFFLER BOX FRONT F78 FOAM, MUFFLER BOX END F59 ENCLOSURE, EXHAUST SIDE 5 F78A FOAM, MUFFLER BOX END D8 BRACKET, BOTTOM SUPPORT 7 7 SCREW HHC M-. X G8.8 (7KW) 7 8 SCREW HHC M-. X G8.8 8 F7 RIVET POP.5 X.337 9 A5 WASHER NYLON M-/ C735 SUPPORT, ROOF FOLDING D979D CLOTH HARDWARE.7mm X 387.mm D77 3 WASHER, SELF LOCKING 3 F787 FOAM, EXHAUST ENCLOSURE COVER F57 COVER, BACK EXHAUST ENCLOSURE 5 F57 COVER, FRONT EXHAUST ENCLOSURE D979B CLOTH, HARDWARE.7mm X mm 7 D979C CLOTH, HARDWARE 53mm X mm 8 97 WASHER LOCK M-/ (7KW) 97 3 WASHER LOCK M-/ 9 73 WASHER FLAT M-/ 3 F78 FOAM, MUFFLER BOX BACK 3 F5A HINGE TYPE B WITH STUDS, SOCKET 3 F55 ENCLOSURE, SIDE & BACK 33 FA HINGE TYPE A WITH STUDS, SOCKET 3 E3A GROMMET, 38. CROSS SLIT WITH HOLE 35 7A PLUG PLASTIC.5 BLIND GROMMET 3 E598 GASKET, EXTRUDED TRIM 37 F5 HINGE TYPE B WITH STUDS, PIN 38 F HINGE TYPE A WITH STUDS, PIN A875 L/WASH SPECIAL # G WIRE ASSEMBLY, GROUND F55 ENCLOSURE, ROOF 3 F9379 FOAM, ROOF ENCLOSURE D839 BRACKET, TOP SUPPORT 5 F8 REGULATOR ASSEMBLY (7KW) F89 REGULATOR ASSEMBLY (KW) F978 REGUALTOR ASSEMBLY F558 SCREW PLASTITE HI-LOW # X 3/8 7 F538 HARNESS, ENGINE (7KW) F53 HARNESS ENG V-T HSB 8 F83 PANEL, ENGINE DIVIDER (7KW) F788 PANEL, ENGINE DIVIDER (KW) F7885 PANEL, ENGINE DIVIDER 9 38H BUSHING SNAP SB-5-8 5 D358A FOAM, FRONT INTAKE BAFFLE (7KW) E5 FOAM, FRONT INTAKE BAFFLE 5 D358C FOAM, BACK INTAKE BAFFLE (7KW) 5 D5A BAFFLE, INTAKE (7KW) F7798 BAFFLE, INTAKE 53 F838 FOAM, TOP INTAKE BAFFLE 5 D37 GROMMET OVAL 3.75 X 5.8 55 C885 BRACKET, BATTERY SUPPORT 5 D37 GASKET, BATTERY SUPPORT BRACKET 57 E3 GROMMET, 38. DIA. CROSS SLIT 58 3 3 SCREW HHC, M-. X G8.8(7KW) 3 SCREW HHC M-. X G8.8 59 879 CONTACTOR, STARTER (7KW) F839 MOUNTING CLIP 7 NUT HEX /- (7KW) 388AJ CABLE, # RED BATTERY 38.5 3 F887 GASKET, FRONT DIVIDER F83 GASKET, FRONT DIVIDER (KW) F998 FUEL LINE, / OUTDOOR (NOT SHOWN) 5 C937 BRACKET, BATTERY HOLD DOWN (7KW) 98 NUT HEX M-. G8 7 A58 LOCK WASHER SPECIAL / 8 G7 EXTERNAL CONNECTION BOX 9 979 SCREW TAPTITE M-. X 5 BP 7 55 LUG SLDLSS #-#8 X 7/ CU 7 F83 ASSEMBLY, ENCLOSURE BASE (7KW) F77 ASSEMBLY, ENCLOSURE BASE 7 F857 FOAM, FRONT ENCLOSURE 73 C39 SELF-ALIGN SCREW M HH 7 F555 ENCLOSURE, FRONT 75 F8555 GASKET, DOOR SEAL 7 D337 LATCH, QUARTER TURN LOCKING 77 D337A LATCH, QUARTER TURN NON-LOCKING 78 F93 PAWL, DOOR 79 F8 FOAM, BACK ENCLOSURE 8 F5 HARNESS GENERATOR TO EXTERNAL CONNECTION BOX (7KW) F938 HARNESS GENERATOR TO EXTERNAL CONNECTION BOX (KW) F578 HARNESS GENERATOR TO EXTERNAL CONNECTION BOX 8 57 WASHER FLAT M5 8 5 5 WASHER LOCK # 83 3937 SCREW PPHM#-3 X 8 58 5 NUT HEX #-3 85 C89 POWER BLOCK 8 85 WASHER SHAKEPROOF EXT / STEEL 89 G35 WASHER FLAT.5ID X.375OD 9 G3539 RIVET POP. X.5 STEEL *ITEM 7 FOR MODELS WITH ALUMINUM ENCLOSURE 3
Control Panel Drawing No. F995-C
Control Panel Drawing No. F995-C E788A CIRCUIT BREAKER 3A X P V (7KW) E788D CIRCUIT BREAKER 5A X P V (KW) E788K CIRCUIT BREAKER 55A X P V (KW) E788J CIRCUIT BREAKER 5A X P V (KW) A8 ASSEMBLY, BATTERY CHARGER ENGINE 3 F979 ASSEMBLY, POTTED REGULATOR C7 RELAY, V 5A SPST (NON 7KW) 5 75A BLOCK TERMINAL POSITION 3875 SCREW HHC M-. x 3mm 7 F899 ASSEMBLY, HOME STANDBY CONTROLLER F5 ASSEMBLY, HOME STANDBY CONTROLLER (7KW) 8 33 HOLDER, FUSE 9 7 FUSE, 5 AMP X AGC5 E9 SWITCH, ROCKER DPDT ON-OFF-ON E789 CIRCUIT BREAKER MOUNTING BRACKET 38E SNAP BUSHING 757 SCREW PPHM M-.7 x mm 38 M3 LOCK WASHER (NON 7KW) 5 E8 NUT HEX LOCK M-.7 NYLON INSERT D8A CURRENT TRANSFORMER, IDLE CONTROL (NON 7KW) 7 C85 SCREW PPHM M3-.5 x 8mm C85 8 SCREW PPHM M3-.5 x 8mm (7KW) 8 58H M3-.5 TRIC NUT (NON 7KW) 9 3897 WASHER FLAT # F8 CONTROL, PANEL BOTTOM F98 CONTROL, PANEL BOTTOM (7KW) 7535 SCREW HHC M5-.8 x 3mm E398 SWITCH, SPST 3 D978 NUT HEX LOCK M3-.5 NYLON INSERT D978 NUT HEX LOCK M3-.5 NYLON INSERT (7KW) D85 NEUTRAL BLOCK 5 3879 WASHER FLAT # 3879 WASHER FLAT # (7KW) F533 HARNESS, CONTROL PANEL WIRE (NOT SHOWN) F537 HARNESS, CONTROL PANEL WIRE (NOT SHOWN) (7KW) 7 798 SCREW HHTT, M5-.8 x BP 8 98 NUT HEX M-. 9 85 NUT HEX LOCK M5-.8 NYLON INSERT 3 G7 XFMR /V VA&5VA W/PTC 3 57 SCREW HHC / - x / 3 97 3 WASHER LOCK M-/ 33 89 TERMINAL STRIP POSITION 3 37 RELAY PANEL VDC DPDT A VAC 35 7575 SCREW PPHM M-.7 x mm 3 38 WASHER FLAT M 37 F8 COVER, CONTROL PANEL COMPONENT F983 COVER, CONTROL PANEL COMPONENT (7KW) 38 577 SCREW HHC M5-.8 xmm 39 E78 COVER, CONTROL PANEL E787 COVER, CONTROL PANEL (7KW) D37 8 NUT FLANGE M-. NYLOK 97* 8 WASHER LOCK M-/ 73* 8 WASHER FLAT /-M 98* 8 NUT HEX M X. G WIRE ASSEMBLY, GROUND E87 SCREW HHTR /"- X 3/" 3 A58 WASHER LOCK SPECIAL / 73 WASHER FLAT / -M *ITEM FOR MODELS WITH ALUMINUM ENCLOSURE 5
Transfer Switch Assembly Drawing No. F977-B
Transfer Switch Assembly Drawing No. F977-B F878 BOX LOAD CENTER D8 COVER, 8 CIRCUIT LOAD CENTER F5 COVER, CIRCUIT LOAD CENTER D39 COVER, CIRCUIT LOAD CENTER F83 COVER, CIRCUIT LOAD CENTER 3 C37 TRANSFER SWITCH HOME STANDBY A P 5V 3A 77 COIL UTILITY 3B 77A COIL STANDBY 3C 857 INSULATOR-SIDEWALL (NOT SHOWN) 3D 8 LIMIT SWITCH OPERATION (NOT SHOWN) 798 SCREW HHTT M5-.8 X 5 9 SCREW HHTT /- X 5/8 A58 LOCK WASHER, SPECIAL-/ 7 37 RELAY PANEL VDC DPDT A@VAC 8 E7889A 8 CIRCUIT LOAD CENTER E7889 CIRCUIT LOAD CENTER (ALSO USED FOR CIRCUIT) F9 CIRCUIT LOAD CENTER 9 A95 SCREW HHTT M-.7 X A RIVET POP.5 X.75 73 WASHER FLAT /-M ZINC 88 PLUG PLASTIC D8 HARNESS ADAPTER PLATE D8A 8 CIRCUIT HARNESS ADAPTER PLATE F879 SUBPLATE, LOAD CENTER 5 F79.5 U-CHANNEL 5 WASHER LOCK # 7 5 SCREW HWHS #-5 X 3/8 8 E55 ARM EXTENDER PIN 9 3378 HOLDER CABLE TIE G979 HARNESS, 8 CIRCUIT LOAD CENTER TO MAIN PANEL G98 HARNESS, CIRCUIT LOAD CENTER TO MAIN PANEL G98 HARNESS, CIRCUIT LOAD CENTER TO MAIN PANEL G98 HARNESS, CIRCUIT LOAD CENTER TO MAIN PANEL 78 LUG QUICK DISCONNECT NI-S X5 DEG BRASS / TIN 3933 SCREW PPHM #-3 X 3/8 3 7733 LUG SLDLSS /-#X9/ AL/CU 885 BLOCK TERMINAL A 5 X X V 5 8739 TIE WRAP 3.9" X." A SCREW SWAGE /- X /" ZINC 7 D39 COVER, RELAY & TERMINAL BLOCK 8 D388 WIRE HARNESS, LOAD CENTER (NOT SHOWN) 9 7359 FUSE HOLDER 3 7359A FUSE 5A 3 B SUPPORT SNAP-IN -3/8" 8 CIR. 3 E7888 A/R CIR. BREAKER A P 33 E7888A A/R CIR. BREAKER 3A P 3 E7888B A/R CIR. BREAKER 5A P 5 3 5 5 35 E7888C A/R CIR. BREAKER A P 3 3 5 3 E7888D A/R CIR. BREAKER A P 37 E7888E A/R CIR. BREAKER 5A P 38 D33 COVER - HARNESS ENTRY 39 F539 HARNESS, 8 CIRCUIT LOAD CENTER TO EXT CONN BOX F937 HARNESS, CIRCUIT LOAD CENTER TO EXT CONN BOX F7 HARNESS, CIRCUIT LOAD CENTER TO EXT CONN BOX F7 HARNESS, CIRCUIT LOAD CENTER TO EXT CONN BOX 7575 SCREW PPHM M-.7 X A75 SCREW SW /"- X 5/8 WITH WASHER E93 BRACKET, ARM EXTENDER 7
& kw, GT-99 Engine Drawing No. F93-K - Part 8
& kw, GT-99 Engine Drawing No. F93-K - Part C579 ASSEMBLY, CRANKCASE HOUSING WITH SLEEVE E983 SEAL, 38 I.D. CRANKSHAFT 3 9388 3 SCREW, TAPTITE M-. X YC C537 ASSEMBLY, BREATHER 5 C35 GASKET, BREATHER COVER E337B SEPARATOR, OIL BREATHER 7 D87A ASSEMBLY, HEAD # G&S 8 7983 RETAINER, PISTON PIN 9 C98F ROCKER, COVER NO OIL FILL E985 PISTON, HC 533 SET, PISTON RING 9MM E PIN PISTON D ASSEMBLY, CAMSHAFT & GEAR 5 C977 GASKET, CRANK CASE C593 SEAL, OIL PASSAGE 7 GE ASSEMBLY, CRANKSHAFT HORIZONTAL DIRECT DRIVE 8 E33 ASSEMBLY, CONNECTING ROD 9 D57 SCREW SHC M-. X 5 G8.8 E98 SCREEN, OIL PICKUP D3A ASSEMBLY, OIL PUMP E85 O-RING.9 ID X.7 THICK 3 C3 COVER, OIL RELIEF C39 SPRING, OIL RELIEF 5 C3 BALL, /D OIL RELIEF 93873 WASHER, LOCK RIB M 7 F558 SCREW, PLASTITE HI-LOW # 8 C37 3 O-RING, 3/8 X / 9 C5998 CLAMP, OIL TUBE 3 D97 PLUG-CRANKCASE 3 FC ASSEMBLY, DIPSTICK WITH HANDLE 3 C535 TUBE, DIPSTICK 33 D7 7 SCREW HHFC M-. X mm 3 379 BARBED ELBOW 9 3/8NPT X 3/8 35 E98 SEAL, I.D. CRANKSHAFT 3 C573 ASSEMBLY, HOUSING COVER WITH SLEEVE 37 C3 SCREW, HHFC M-.5 X 55 38 838 8 SCREW HHFC M-. X 5 39 93 ASSEMBLY, OIL FILL CAP G839 LIFT HOOK GT99/7 D73D ROCKER, COVER WITH OIL FILL C979 GASKET, VALVE COVER 3 855 8 KEEPER, VALVE SPRING D7 RETAINER, VALVE SPRING 5 D387 SPRING, VALVE 787 SEAL, VALVE STEM D7 7 C537 WASHER, VALVE SPRING 8 79 STUD, ROCKER ARM PIVOT 9 D53 ROCKER ARM 5 D3998 NUT HEX M8-. G8 YEL CHR 5 D PLATE, PUSH ROD GUIDE 5 C97 SCREW HHFC M8-.5 X 5 53 85 VALVE, EXHAUST 5 C9 VALVE, INTAKE 55 83897 TAPPET, SOLID 5 D87B ASSEMBLY, HEAD # G&S 57 D9853D PUSHROD, 7 58 C978 GASKET, HEAD 59 D KIT GASKET D KIT BREATHER ASSEMBLY D875A KIT HEAD ASSEMBLY CYLINDER D875B KIT HEAD ASSEMBLY CYLINDER 3 D5 KIT OIL RELIEF 7899C SLEEVE DOWEL PIN DIA. 5 7899B SLEEVE DOWEL PIN DIA. 9
& kw, GT-99 Engine Drawing No. F93-K - Part 5
& kw, GT-99 Engine Drawing No. F93-K - Part 5 WASHER FLAT M8 5/ 5 C5A KNOB, AIR CLEANER C3 COVER, AIRBOX NG/LP 7 C3 PRE-CLEANER, 8 C87 ELEMENT, AIR CLEANER 9 F955 ASSEMBLY, MIXER/AIRBOX 99 7 E958 SCREW SHLDR(8MM) M-. X 7 D7 WASHER,RUBBER /" X /8" THICK 7 E7585A SPARKPLUG, RCYC GAP:. 73 E3 SCREW TAPTITE M5.8 X 8 7 DA WRAPPER, LOWER CYLINDER 75 C35 SWITCH, OIL PRESS 7 C79 NIPPLE, ¾ - UNF 77 785B OIL FILTER 78 D383 ASSY, OIL DRAIN HOSE 79 F9 SCREW M3.5 X SEMS 8 99 SWITCH, THERMAL 93F 8 35 BARBED STRAIGHT /NPT X 3/8 8 G3 CLAMP, HOSE OETIKER STEPLESS 7mm 83 G8 HOSE, 3/8 I.D. X LG 8 E95 COOLER, OIL 85 C97 SCREW PLASTITE /-5 X 3/ 8 C33 GASKET, MANIFOLD / PORT 87 C79A MANIFOLD CYLINDER 88 78 WASHER FLAT M8 SS 89 7 WASHER LOCK M8 SSTL 9 97 SCREW SHC M8.5 X G.9 9 575 7 SCREW TAPTITE M X YELLOW CHROME 9 E997 ASSY,GROUND WIRE CONNECTOR 93 C333 WASHER, 5MM I.D. 9 C33 NUT, HEX M 95 C973 NUT, GROMMET / PLUG 9 D GUARD, FAN 97 F9K HOUSING, BLOWER NG COOLER 98 575 SCREW HHC M8.5 X G8.8 99 A599 WASHER SHAKEPROOF INT M8 SS C33 PLATE, FAN C33 FAN, NYLON C375B FLYWHEEL ASSEMBLY F7A PLATE, BACKING WITH OIL COOLER C793A MANIFOLD CYLINDER 5 C3A SLEEVE, RUBBER 877 KEY, WOODRUFF X 9D 7 C33A HOSE BREATHER 8 C39 WRAPPER, LOWER CYLINDER 9 C38 WRAPPER, UPPER CYLINDER D WRAPPER, UPPER CYLINDER E933 STARTER MOTOR HEAR REDUCED KW 9 SCREW HHC M8.5 X 85 G8.8 9 3 WASHER LOCK M8 5/ F77 ASSEMBLY, GROUND WIRE 5 97 WASHER LOCK M / G3 SCREW TAPTITE M. X 5 ZINC 7 G798A ASSY, IGN COIL W/DIODE, CYLINDER 8 G798B ASSY, IGN COIL W/DIODE, CYLINDER 9 E958 ASSY, THROTTLE SHAFT E955 THROTTLE VALVE 77 SCREW PPHM M3.5 X 5 C3 COVER, DUST, MIX/AIRBOX 3 C75 SPRING, IDLE ADJUST 7577 SCREW PPHM M5.58 X 5 3 SCREW HHC M. X E SCREW BHSC M-. X SS 7 E957 BRACKET, STEPPER MOTOR 8 D978 NUT HEX LOCK M3.5 NYLON INSERT 9 E58 ASSY, CONTROLLER D3 BALL STUD, MM E957 ASSY, THROTTLE ROD E9577 BELLOWS, INTAKE 3 E58 EXPANSION PLUG E99 3 # O-RING 5 C7 PLUG, MANIFOLD F953 ASSY, AIR BOX BASE 7 E9553 PIN, FUEL SELECTOR 8 E955 PIN, FUEL SEL STOP 9 E938 SOLENOID COVER E9599 LINKAGE, CHOKE E9595 SCREW PPPH HI-LO # X / 9987 SCREW PHTT M3.5 X 8 3 E93 RETAINER, CHOKE RETURN SPRING E957 SPRING, CHOKE RETURN 5 E938 WASHER, BELLEVILLE SPRING A35 SCREW PPHM M. X 8 7 E9598 CHOKE ARM 8 E9593 SCREW SHOULDER M3.5 X 9 E95 VALVE, CHOKE 5 E9575 SHAFT, CHOKE 5 E9357 SEAL, GOVERNOR ARM 5 A79 SCREW PHM # X / 53 E957 BRACKET, SOLENOID 5 F973 SOLENOID, VDC 55 F57 NUT HEX M8.5 YELLOW ZINC 5 E9557 SPRING, CHOKE VALVE ADJUST 5
kw, GT-53 Engine Drawing No. F99-G - Part 5
kw, GT-53 Engine Drawing No. F99-G - Part E98B CRANKCASE E38 SEAL D 35 X 8. 3 C85 SCREW HHFC M. X E937A ASSY, BREATHER 5 E93 GASKET BREATHER ASSY E93 CYLINDER HEAD 7 E933C COVER, ROCKER PLAIN 8 739 PISTON PIN RETAINER RING 9 7389 PISTON PIN 8857 PISTON 88 PISTON RING SET E93A ASSY CONNECTING ROD E97A ASSY, CAM & GEAR E935 GASKET CRANKCASE 5 E938E ASSY CRANKSHAFT W/PLUG 3 3 SCREW HHC M. X 7 93873 3 WASHER LOCK M RIBBED 8 G7 ASSY GEROTOR 9 E98 SPRING OIL PRESSURE RELIEF A577 BALL /3 DIA PRESSURE RELIEF C535A GEROTOR OUTER 9MM THICK C53A GEROTOR INNER 9MM THICK 3 E973 GEAR COVER 73 9 SCREW HHFC M8.5 X 5 5 C37 O-RING 3/8 X / E9358 SCREEN OIL PICK-UP 7 93 ASSY, OIL FILL CAP 8 E933A COVER, ROCKER, W/ FILL 9 E935 GASKET, VALVE COVER 3 C359 8 KEEPER, VALVE SPRING 3 C3733 VALVE RETAINER 3 C39 SPRING VALVE 33 885 SEAL, VALVE STEM 3 88 WASHER, VALVE SPRING 35 E938 SPARKPLUG 3 778 SCREW HHC M8.5 X 5 37 E935 CYLINDER HEAD 38 C359 VALVE EXHAUST 39 E935 GASKET CYLINDER HEAD C359 VALVE INTAKE 8335 TAPPET, SOLID E955E PUSHROD, ALUMINUM 3 E9353A PLATE, PUSH ROD GUIDE 737 NUT JAM (ROCKER ARM) 5 77 ROCKER ARM 77 STUD ROCKER ARM PIVOT 7 G73 GASKET KIT 8 G7 BREATHER KIT 9 G75 KIT HEAD ASSY CYLINDER # 5 G7 KIT HEAD ASSEMBLY CYLINDER # 5 E95 SEPERATOR, OIL, GT53 5 838 SCREW HHFC M. X 5 53 E337C SEPARATOR, OIL BREATHER GT53 5 7899B SLEEVE DOWEL PIN DIA. 55 C593 SEAL, OIL PASSAGE 5 379 BARBED EL 9 3/8 NPT X 3/8 53
kw, GT-53 Engine Drawing No. F99-G - Part 5
kw, GT-53 Engine Drawing No. F99-G - Part 58 97 3 WASHER LOCK M-/ 59 E95 INTAKE ADAPTER E97 GASKET, AIRBOX TO CARB/MIXER E97 GASKET, MANIFOLD TO CARB/MIXER 783B BOLT, CARB MOUNT M. X 85 3 D978 NUT HEX LOCK M3.5 E958 ASSY, CONTROLLER 5 D3 BALL STUD, MM E9587 ASSY, THROTTLE ROD 7 C9997 GUARD, FAN 8 E939 GASKET INTAKE 9 E9597 BREATHER HOSE 7 97 SCREW SHC M8.5 X G.9 7 9 WASHER LOCK M8 5/ 7 9 SCREW HHC M8.5 X 85 73 E933 STARTER MOTOR 7 E957 SCREW HHFC M8.5 X 75 E93 LIFTING HOOK 7 E9337 WRAPPER OUTER CYLINDER 77 E9339 WRAPPER INNER CYLINDER 78 E9 TUBE, DIPSTICK 79 FH ASSY, DIPSTICK /TEXT 8 E933F BLOWER HOUSING 8 D7 SCREW HHFC M-. X G8.8 8 E59 3 SCREW HHFC M-. X 8 G8.8 83 E93 WRAPPER INNER CYLINDER 8 E9338 WRAPPER OUTER CYLINDER 85 E937 GASKET, OIL FILTER ADAPTER 8 E955A ASSY, DIRECT OIL COOLER ADAPTER 87 F558 SCREW PLASTITE HI-LOW #X3/8 88 5757 3 SCREW HHC M. X 5 89 785B OIL FILTER 9 99 THERMAL SWITCH 9 F9 SCREW PPHM M3-.5 X SEMS 9 D383 ASSEMBLY, OIL DRAIN HOSE 93 A858 OIL PRESSURE SWITCH 9 877 KEY, WOODRUFF X 9D 95 E79 ASSY, GROUNDING WIRE 9 E95B ASSY IGNITION COIL CYLINDER E95C ASSY IGNITION COIL CYLINDER 97 85 WASHER SHAKEPROOF EXT / 98 E93 ASSY, MIXER DUAL FUEL 99 G3 CLAMP, HOSE OETIKER STEPLESS 7mm G8 HOSE 3/8 ID X SAE J3R9 G79 HOSE 3/8 ID X 7.5 SAE J3R9 E93 BACKING PLATE E955C ASSY, FLYWHEEL & RING GEAR E98 FAN, FLYWHEEL, FIN, 8.8 OD 5 A599 WASHER LOCK INT M8 857 SCREW HHC M8.5 X 7 789 NUT HEX M.5 8 798N WASHER BELV X. 9 C33 PLATE, FAN E997 ASSY, GROUND WIRE CONNECTOR E9 OIL COOLER G75 7 SCREW HHFC M. X E95 CENTER BAFFLE E937 INTAKE MANIFOLD 5 E955 FRONT COVER 89 ELBOW /8 NPT 7 C853 SCREW, HHFC M-. x 55
7kW, GN- Engine Drawing No. F98-C - Part 5
7kW, GN- Engine Drawing No. F98-C - Part E3 ASSEMBLY, CONNECTING ROD E PIN, PISTON D 3 533 SET, PISTON RING 9MM E985 PISTON, HC 5 7983 RETAINER, PISTON PIN E8 ASSEMBLY, CRANKSHAFT GH SMALL TAPER 7 A78 ARM, GOVERNOR RC5 8 7858 PIN, R GOVERNOR ARM 9 7859 WASHER, GOVERNOR ARM THRUST 88E CRANKCASE, SUBASSEMBLY WITH PLUGS GH E38 SEAL, 35 I.D. CRANKSHAFT E59 ASSEMBLY, GOVERNOR GEAR 785 C-RING, GOVERNOR GEAR RETAINER A78 SPOOL, GOVERNOR- MACHINE 5 G3358 ASSEMBLY, CAMSHAFT & GEAR HSB 77 GASKET, CRANKCASE 7 7B GASKET, HEAD 8 789 COVER, OIL PRESSURE RELIEF 9 A577 SPRING, OIL RELIEF 3 A577 BALL, DIA /3 PRESSURE RELIEF 73 WASHER, THRUST GOVERNOR GEAR A8898D ASSEMBLY, COVER, GEAR TOP CHECK / FILL 3 D7 RETAINER, VALVE SPRING C39 VALVE SPRING LF 5 85 SET,GEROTOR THK E33 BALANCER 7 7 ASSEMBLY,CYLINDER HEAD SEATS & GUIDES 8 85 VALVE, EXHAUST 9 857 VALVE, INTAKE 3 D9853B PUSH ROD 7.9 3 83897 TAPPET 3 7758 ASSEMBLY, SCREEN OIL PICK-UP 33 C35 GASKET, ROCKER COVER 3 79 STUD, D PIVOT BALL 35 8397 ROCKER ARM 3 D3998 NUT, JAM (ROCKER ARM) 37 789 PLATE, PUSH ROD GUIDE 38 7 SCREW, HHFL M-.5 X 5 39 D9 ASSEMBLY, ROCKER COVER BREATHER 739 PLUG, OIL FILL PLASTIC E57 O-RING 7.8 I.D. x. D788 PLUG, STANDARD PIPE 3/8 STEEL SQUARE HEAD 3 798 SCREW, TAPTITE M5-.8 X BP 855 KEEPER, VALVE SPRING 5 78 SCREW & LOCKWASHER M- X A 8 SCREW, HHFC M8-.5 X 7 787 SEAL, VALVE STEM D7 8 8973 WASHER, VALVE SPRING 9 B WASHER, LARGE SPRING 5 7899C DOWEL, SEAMED SLEEVE 5 A77 SHAFT, GOVERNOR RC55 5 379A BARBED ELBOW 9 3/8NPT X 3/8 LOCKTITE 53 5 7899B DOWEL, SLEEVE SEAMED DIA. 57
7kW, GN- Engine Drawing No. F98-C - Part 58
7kW, GN- Engine Drawing No. F98-C - Part C9 5 SCREW, TAPTITE M-.X8 YELLOW CHROME D9 HOUSING, BLOWER 3 F8 TUBE, DIPSTICK C9997 GUARD, FAN 5 883 WRAPPER, BOTTOM 575 SCREW, TAPTITE M-X YELLOW CHROME 7 C7A WRAPPER, TOP 8 D9A ASSY, STARTER 9 59985 SCREW, SHC M8-.5 X 5 G.9 9 3 WASHER, LOCK M8-5/ C58A BACKPLATE, L/F D/F 835 SCREW, TAPTITE M8-.5 X BP DA BREATHER TUBE 99 GASKET, INTAKE ADAPTER 5 C99 ASSEMBLY, PLASTIC CARB 98 WASHER, FLAT M 7 97 WASHER, LOCK M-/ 8 95 SCREW, SHC M-. X G.9 9 8999 GASKET,OIL FILTR ADAPTER D57A ADAPTER, OIL FILTER 98 SCREW, SHC M8-.5 X 3 G.9 993 SWITCH, OIL 8. PSI 3 785B OIL FILTER 877 KEY, WOODRFF X 9D 5 9E FLYWHEEL WITH RING GEAR 3DEG. 798N WASHER,BELV- X. 7 789 NUT, HEX - FLYWHEEL 8 E7585 SPARKPLUG 9 773 ASSEMBLY,GOVERNOR LEVER HP 3 7735 ROD,GOVERNOR CONTROL. 3 C3978 SPRING, ANTI-LASH 3 C ASSEMBLY, WIRE 33 D97 ASSEMBLY, IGNITION COIL 3 G3 SCREW, TAPTITE M-. X 5 ZINC 35 F38 SPRING GOVERNOR 3 835 BOLT, GOVERNOR ADJUST M5 37 85 NUT HEX LOCK M5-.8 NYINS ZINC 38 D383 ASSEMBLY, OIL DRAIN HOSE 39 E7887C ASSEMBLY, CAP & DIPSTICK 97 O-RING 9/ X 3/ X 3/3 99 SWITCH, THERMAL 93F 5 WASHER FLAT 5/ - M8 3 F9 SCREW, M3-.5 X SEMS C373 SPACER ENDFRAME 5 77B GOMMET F385 SPRING SECONDARY 7 F3855 BRACKET SECONDARY GOVERNOR SPRING 8 3953 SCREW HHC M8-.5 x 9 D375 SPRING, IDLE RETURNING 5 F39 BARREL GOVERNOR ADJUSTMENT 5 C893 SCREW SHC M5-.8 x 3 5 D8758 ENGINE LIFT HOOK 59
7kW, GN- Engine Drawing No. F9-C
7kW, GN- Engine Drawing No. F9-C F88 ADAPTOR, ENGINE F55H STATOR 3 C993H ROTOR F777A CARRIER, REAR BEARING 5 C89 FAN, 8 CURVED BLADE F59 MUFFLER 7 F878 TAIL PIPE, MUFFLER 9 58 BEARING C38 3 5/ SPECIAL L/WASH 57 BOLT ROTOR HHCS 5/ - X -/ G5 D87 BOLT STATOR IHHCS M8-.5 x 35mm C738C BRACKET, ALTERNATOR MOUNTING F95 DUCT, ALTERNATOR AIR 5 F997 GASKET, ALTERNATOR AIR DUCT C738B BRACKET, ENGINE MOUNTING 7 C7758 RUBBER MOUNT 8 3885AE CABLE, # BLACK BATTERY 9 C7A EARTH STRAP 3/8X 3/8 F58 EXHAUST FLEX 38 ASSEMBLY BRUSH HOLDER 95.8 FT TAPE ELEC UL FOAM /8 X / 3 95 WASHER FLAT.ID X.OD 37 WASHER LOCK 3/8 5 5 BOLT HHC 3/8- X -/ G5 WASHER FLAT 3/8 7 3987 SCREW HHC M8-.5 X 5 G8.8 8 5 8 WASHER FLAT 5/ 9 98 NUT LOCK HEX M8-.5 NYL INSRT 3 9388 8 SCREW TAP M-.X 3 9 7 WASHER LOCK M8-5/ 3 59 8 NUT HEX 5/-8 33 5937 SCREW TAPTITE 3/8-X 3/ 3 83K 3 BAND, HOSE CLAMP 35.5 DIA. 35 C959 BELLOWS 3 83M HOSE CLAMP 3/" 37 97 SCREW SHC M8-.5 X G.9 38 G PLATE HOT 39 D583 3 U-BOLT 5/ -8 X. W/ SADDLE 939 GASKET, EXHAUST C989 STINGER, ENGINE AIR IN D BASE, AIR CLEANER 3 C87 ELEMENT, AIR CLEANER C3 COVER, AIR CLEANER NG/LP 5 D73 TUBE,.5"O.D. x Ga. x.5" LONG 5593N CLAMP VINYL.3 X.8 Z 7 F75.5 FT HOSE LP /" I.D. 8 C5A KNOB, AIR CLEANER 9 3953 SCREW HHC M8-.5 X G8.8 5 73 WASHER FLAT / 5 89 SCREW HHTT M5-.8 X 53 F55 FLEX COVER 5 F879 BRACKET MUFFLER ACCESS 55 F7 RIVET POP.5 X.337 5 F85 EXHAUST MANIFOLD 57 577 NUT HEX M8-.5 NY INS 58 G7 SCREW THTT M-. X 59 79 SCREW HHTT M-. X
,, and kw, V-twin Generators Drawing No. F93-C
,, and kw, V-twin Generators Drawing No. F93-C F88 ADATOR, ENGINE F9 STATOR (KW) F5538 STATOR (KW) F758 STATOR (KW) 3 F9795 ROTOR (KW) F5539 ROTOR (KW) F759 ROTOR (KW) F777 CARRIER, REAR BEARING 5 E9579 FAN, CURVED BLADE F8998 FAN, CURVED BLADE (KW) F59 MUFFLER 7 F878 TAIL PIPE, MUFFLER 8 F7797 FLEX BASE F8 FLEX BASE (KW) 9 58 BEARING C38 3 5/ SPECIAL LOCK WASHER D838 BOLT, IHHCS 3/8 - X 5.5 D8 BOLT, IHHCS M8-.5 X 35mm C738 BRACKET, ALTERNATOR MOUNTING F939 DUCT, ALTERNATOR AIR 5 D559 GASKET, ALTERNATOR AIR DUCT C738A BRACKET, ENGINE MOUNTING F79 PLATE, MOUNTING ENG 53HSB 7 C7758 RUBBER MOUNT 8 3885AD CABLE, # 8 BLACK BATTERY 9 C7A EARTH STRAP 3/8 X 3/8 F58 EXHAUST FLEX 38 ASSEMBLY BRUSH HOLDER 95. FT TAPE ELEC UL FOAM /8 X / 3 95 WASHER FLAT.ID X.OD 37 5 WASHER LOCK 3/8 5 5 SCREW HHC 3/8 X X -/ WASHER FLAT 3/8 ZINC 7 573 SCREW HHC M8-.5 X 5 8 5 8 WASHER FLAT 5/ ZINC 9 98 NUT LOCK HEX M8-.5 NYL INSERT 3 G7 SCREW THTT M-. X 3 9 8 WASHER LOCK M8-5/ 3 59 8 NUT LOCK HEX 5/-8 33 5937 SCREW TAPTITE 3/8- X ¾ 3 D 3 SCREW 5/-8 X 3/ 35 F75 3 FT HOSE RES ½ LP GAS 3 83M HOSE CLAMP ¾ I.D. 38 G PLATE, HOT 39 D583 3 U-BOLT 5/ -8 X. WITH SADDLE E939 GASKET, EXHAUST PORT (KW) C8 GASKET, EXHAUST PORT 73 CLAMP HOSE #5.5. -. (KW) 7995. FT HOSE ¼ ID LPG 35PSI UL (KW) 3 89 SCREW HHTT M5-.8 X F7799 EXHAUST MANIFOLD F85 EXHAUST MANIFOLD (KW) 5 F779 FLEX COVER F8 FLEX COVER (KW) F9385 FLEX COVER EXTENSION (KW) 7 9388 SCREW TAPTITE M-. X 8 577 NUT HEX M8-.5 9 3953 SCREW HHC M8-.5 X 5 F7 5 RIVET POP.5 X.337 (KW) F7 RIVET POP.5 X.337 5 F879 BRACKET MUFFLER ACCESS 5 F973 SOLENOID, VOLTS DC (KW) 53 E959 SCREW PPHM $- X 3/8 SEMS (KW) 5 E9588 LINKAGE, CHOKE (KW) 55 779 COTTER PIN (KW) 5 E958 AIR CLEANER GTH53 HSB (KW) 57 E959 3 SCREW PPPH HI-LO #-5 X ½ (KW) 58 E959 ASSEMBLY, CHOKE SHAFT (KW) 59 E95 VALVE, CHOKE (KW) D83 SCREW PFHM M3-.5 X 5 (KW) 7775 BOOT, CHOKE SOLENOID (KW) E9595 SCREW PPPH HI-LO #// W/ #5HD (KW) 3 E9589 CHOKE HSG (KW) E959 SPRING-CHOKE RETURN (KW) 5 E959 HOSE, INTAKE GTH53 HSB (KW) 3585 CLAMP HOSE #8.3-.5 7 995 CLAMP HOSE # B.-. 8 C855 SCREW SHC M8-.5 X 8 G8.8 3
5 3 9 7 35 3 3 37 33 7 3 9 8 3 7 5 37 3 5 8 7 5 3 3 9 9 7KW 9 8 5 3 Section 9 Exploded Views and Parts Lists 7 & kw, GN-/GT-53 Regulator Drawing No. F95 8
7 & kw, GN-/GT-53 Regulator Drawing No. F95 D59 CASTING, TWIN REGULATOR HOUSING (7KW) F985 CASTING, TWIN REGULATOR HOUSING F5 SOLENOID COIL, VDC 3 C7 GASKET, SOLENOID D PLUNGER, LP REGULATOR ASSEMBLY 5 F88 REGULATOR BRACKET 5 WASHER FLAT 5/-M8 7 9 WASHER LOCK 5/-M8 8 F795 SCREW PPHM SEMS M-.7 X 9 C57P FUEL JET GASEOUS REGULATOR (7KW) C BARBED STRAIGHT ½ NPT x ½ (7KW) C BARBED STRAIGHT ½ NPT x ½ 9793 O-RING (7KW) C5 ADJUSTER SCREW, TWIN REGULATOR (7KW) C57 LEVER, REGULATOR C598 SUPPORT, INLET SEAL 5 C SEAL, INLET C5759 PIN, PIVOT ARM 7 C57A SPRING, REGULATOR (7KW) C57 SPRING, REGULATOR 8 778 SCREW, PFHMS M3-.5 x 5 9 C9 GASKET, DIAPHRAGM C57 COVER, TWIN REGULATOR (7KW) F989 COVER, TWIN REGULATOR 57 SCREW, TAPTITE MX8 BP C73 RIVET, POP.8 X.5 3 C7 SUPPORT, DIAPHRAGM C7 DIAPHRAGM, TWIN REGULATOR 5 C8 CAP, DIAPHRAGM SUPPORT C3A INLET, TWIN REGULATOR. DIA. 7 783A PLUG STD PIPE /8 SOCKET HEAD (7KW) 783A PLUG STD PIPE /8 SOCKET HEAD 8 A3 PIN, LIMITED ADJUSTMENT (7KW) 9 D338 WASHER, FLAT M3 X mm O.D. 3 3 PLUG, STANDARD PIPE / STEEL SQUARE HEAD (7KW) 3 D3973 PLUG, EXPANSION mm (7KW) 3 97 SCREW HHC M8-.5 X 33 8A BARBED STRAIGHT /8 NPT X ¼ (KW) 3 35578A NIPPLE CLOSE /8NPT (KW) 35 G7 SOLENOID, LP/NG DCV (KW) 3 F9773B SOLENOID WIRE, # (KW) 37 F9773A SOLENOID WIRE, # (KW) 5
& kw, GT-99 Regulator Drawing No. F9 3 33 7 35 3 9 8 3 8 3 7 5 3 3 7 8 7 5 7 9 9 3 8 5
& kw, GT-99 Regulator Drawing No. F9 F985 CASTING, TWIN REGULATOR HOUSING F5 SOLENOID COIL, VDC 3 C7 GASKET, SOLENOID D PLUNGER, LP REGULATOR ASSEMBLY 5 F89 BRKT REGULATOR MOUNTING 99 5 WASHER FLAT 5/-M8 7 9 WASHER LOCK 5/-M8 8 F795 8 SCREW PPHM SEMS M-.7 X 9 577 NUT HEX M8-.5 C BARBED STRAIGHT ½ NPT x ½ 97 SCREW HHC M8-.5 X 95A NIPPLE CLOSE ¾ X.375 WITH VIBRA SEAL C57 LEVER, REGULATOR C598 SUPPORT, INLET SEAL 5 C SEAL, INLET C5759 PIN, PIVOT ARM 7 C57 SPRING, REGULATOR 8 778 SCREW, PFHMS M3-.5 x 5 9 C9 GASKET, DIAPHRAGM F989 COVER, TWIN REGULATOR 57 SCREW, TAPTITE MX8 BP C73 RIVET, POP.8 X.5 3 C7 SUPPORT, DIAPHRAGM C7 DIAPHRAGM, TWIN REGULATOR 5 C8 CAP, DIAPHRAGM SUPPORT C3A INLET, TWIN REGULATOR. DIA. 7 783A 3 PLUG STD PIPE /8 SOCKET HEAD 8 9 WASHER, LOCK, M5 9 D338 WASHER, FLAT M3 X mm O.D. 3 57 WASHER, FLAT, M5 3 F8979 SOLENOID COVER PLATE 3 57 NUT HEX M5-.8 33 E9533 SOLENOID ADAPTER 3 E953 ASSY, FUEL SYSTEM PLENUM 35 E9535 PLENUM GASKET 7
Section 8 Electrical Data Electrical Schematic 8,, and Circuit Load Center Drawing No. F9775 E NA E NA 7 7 9 9 3 5 NA 9 A TR B 3 NA 9 3 NA F F 9 3 OPEN N N 9 3 N N Vdc TRANSER COIL VAC OUTPUT TS TO GENERATOR CONTROL PANEL NA E E BLACK B E E NEUTRAL CONNECTION INSIDE SWITCH E RED NEUTRAL (WHITE) NEUTRAL (WHITE) TO GENERATOR OUTPUT CIRCUIT BREAKER 5 B NA NA NA RED (MAIN ) BLACK (MAIN ) VAC TO MAIN DISTRIBUTION PANEL NO NC NC NO E E CIRCUIT XA XB E CIRCUIT COM COM B NA A ATS VR C VR C T T CIRCUIT CIRCUIT 9 CIRCUIT B NA B E E T T CIRCUIT 5 CIRCUIT CIRCUIT CIRCUIT 3 CIRCUIT 8 CIRCUIT LOAD CENTER CIRCUIT LOAD CENTER CIRCUIT LOAD CENTER CIRCUIT LOAD CENTER CIRCUIT 7 LEGEND ATS-AUTOMATIC TRANSFER SWITCH C-UTILITY COIL & RECTIFIER C-GENERATOR COIL & RECTIFIER F,F-5A, V FUSE LC-CIRCUIT BREAKER (LOADS) TR-TRANSFER RELAY TS-TERMINAL STRIP XA,XB-LIMIT SWITCHES CIRCUIT 8 CIRCUIT CIRCUIT CIRCUIT 5 CIRCUIT LC 3
Section 8 Electrical Data Wiring Diagram, & kw, V-Twin Drawing No. F78 DIAGRAM KEY BA - BRUSH ASSEMBLY BCR - BATTERY CHARGE RELAY CB - MAIN OUTPUT BREAKER CS - IDLE CHOKE SOLENOID C - ENGINE HARNESS C - ALTERNATOR HARNESS C3 - SOLENOID HARNESS DSW - PCB MOUNTED DIP SWITCH FS - FUEL SOLENOID FS - FUEL SOLENOID(53cc V-TWIN ONLY) F - FUSE 5 AMP GRD - GROUND CONNECTIONS IN CONTROL PANEL GRD - GROUND CONNECTIONS AT ENGINE HTO - HIGH OIL TEMPERATURE SWITCH IC - INLINE CONNECTOR ICT - IDLE CURRENT TRANSFORMER IM - IGNITION MODULE, CYL IM - IGNITION MODULE, CYL LOP - LOW OIL PRESSURE SWITCH SC - STARTER CONTACTOR SCR - STARTER CONTACTOR RELAY SM - STARTER MOTOR SP - SPARK PLUG, CYL SP - SPARK PLUG, CYL SW - AUTO / OFF / MANUAL SWITCH SW - SET EXERCISE SWITCH TB - INSULATED TERMINAL BLOCK, TAB TS - INSULATED TERMINAL STRIP, POSITION TX - TRANSFORMER, Vac 5 VA & Vac VA (DUAL SEC.) ENGINE WIRING FS FS 3 BATTERY CHARGER (UTILITY) 5B B B 5B SP IC TB IM C SP 8 5 8 IM 85 85 8 3 8 85 C3 8 HTO 9 LOP CONTROL PRINTED CIRCUIT BOARD L.E.D - ALARM INDICATORS GRD CS ON DSW 8 8 9 85 BLACK RED GOVERNOR ACTUATOR 3 5 7 8 - ON=NORMAL EXERCISE OFF=LOW SPEED EXERCISE - SPARE 9 5 8 5 39 5A 3 8 LC 85 LC 5 J 7 8 9 3 5B 9 - + V BATTERY CUSTOMER SUPPLIED SM SC 8 85 8 5 LC 5 3 LC 39 5A 5B 3
Section 8 Electrical Data Wiring Diagram, & kw, V-Twin Drawing No. F78 5 A 5A CONTROL PANEL BOX A 5A CLOSEST TO BEARING 5 9 7 3 7 9 77 BA N TX N B A B 5B STATOR B BCR 5B 77 8 7 5 VOLTAGE REGULATOR 5 3 77 N N 77 C 33 N N N N SCR 5 GRD A B 5 ICT LC IC BLACK LC IC RED N N 3 3 AUTO 9 5 F MANUAL 5A 5A 33 9 3 N N 5 5 3 a SW 5 9 SW 9 5 b 5 39 5A TS LC 3 LC LC LC 5B 9 CB V GENERATOR OUTPUT TO TRANSFER SWITCH CONTACTOR NEUTRAL CONNECTION Vdc TRANSFER RELAY COIL VAC UTILITY INPUT 39 5A 5B CUSTOMER CONNECTION 33
Section 8 Electrical Data Electrical Schematic, & kw, V-Twin Drawing No. F783 3 BATTERY CHARGER B 5B 5 8 8 85 SCR 5 5 ELECTRONIC VOLTAGE REGULATOR B 5B 8 8 85 MANUAL AUTO 9 GOVERNOR ACTUATOR 5A 9 5A 9 5A 9 5 5 LC LC 5 5 SW 39 SW 39 5 5 F 3 9 5B B 5B J J 3 5 7 8 9 CONTROL PRINTED CIRCUIT BOARD 5 7 8 9 3 5A 3 8 8 LC 5 39 85 LC 5 5B 9 CS 3 8 8 LC 85 LC 5 3
Section 8 Electrical Data Electrical Schematic, & kw, V-Twin Drawing No. F783 IM SP BATTERY CHARGE WINDING ENGINE AND ALTERNATOR 8 8 85 LOP IM SP 77 STATOR HTO DPE WINDING SC RED BATTERY V BA FIELD POWER WINDING 33 POWER WINDING FS FS SC SM 77 33 33 LC LC LC LC I.C.T. 3 9 5B B 7 7 9 9 3 BCR 33 CB 9 3 N N 77 77 A 5A NEUTRAL A VAC GENERATOR OUTPUT TO TRANSFER SWITCH CONTACTOR Vdc TRANSFER RELAY COIL VAC UTILITY INPUT 5 5A 5A 5VA A 5 VA N TX N DIAGRAM KEY BA - BRUSH ASSEMBLY BCR - BATTERY CHARGE RELAY CB - CIRCUIT BREAKER, MAIN OUTPUT CS - IDLE CHOKE SOLENOID FS - FUEL SOLENOID FS - FUEL SOLENOID(53cc V-TWIN ONLY) F - FUSE 5 AMP HTO - HIGH OIL TEMPERATURE SWITCH ICT - IDLE CONTROL TRANSFORMER IM - IGNITION MODULE, CYLINDER # IM - IGNITION MODULE, CYLINDER # LOP - LOW OIL PRESSURE SWITCH SC - STARTER CONTACTER SCR - STARTER CONTACTOR RELAY SM - STARTER MOTOR SP, SP - SPARK PLUGS SW - SWITCH, AUTO / OFF / MANUAL DPDT, ON-OFF-ON SW - SWITCH, SET EXERCISE SPST, N.C., ON-(OFF) TX - TRANSFORMER, Vac 5 VA & Vac VA (DUAL SEC.) 35
Section 8 Electrical Data Wiring Diagram 7kW, Single Cylinder Drawing No. F78 DIAGRAM KEY BA - BRUSH ASSEMBLY BCR - BATTERY CHARGE RELAY CB - MAIN OUTPUT BREAKER C - ENGINE HARNESS C - ALTERNATOR HARNESS FS - FUEL SOLENOID F - FUSE 5 AMP GRD - GROUND CONNECTIONS IN CONTROL PANEL GRD - GROUND CONNECTIONS AT ENGINE HTO - HIGH OIL TEMPERATURE SWITCH IC - INLINE CONNECTOR ICT - INTERCONNECTION TERMINALS IM - IGNITION MODULE LOP - LOW OIL PRESSURE SWITCH SC - STARTER CONTACTOR SM - STARTER MOTOR SP - SPARK PLUG SW - AUTO / OFF / MANUAL SWITCH SW - SET EXERCISE SWITCH TB - INSULATED TERMINAL BLOCK, TAB TS - INSULATED TERMINAL STRIP, POSITION TX - TRANSFORMER, Vac 5 VA & Vac VA (DUAL SEC.) ENGINE WIRING FS 3 BATTERY CHARGER (UTILITY) 5B B B 5B TB 7 SP IC 8 85 5 8 85 IM 8 3 8 85 5 5 HTO 8 C LOP CONTROL PRINTED CIRCUIT BOARD GRD 5 L.E.D - ALARM INDICATORS 8 8 5 85 BLACK SC 3 5 7 8 5 5A 3 8 8 9 39 85 5 J 5B RED 8 85 8 - V BATTERY + CUSTOMER SUPPLIED SM 5 5 3 39 5A 5B 3
Section 8 Electrical Data Wiring Diagram 7kW, Single Cylinder Drawing No. F78 5 A 5A CONTROL PANEL BOX A 5A CLOSEST TO BEARING 5 9 7 3 7 9 77 BA N TX N B A B 5B STATOR B BCR 5B 5 VOLTAGE REGULATOR 77 8 7 5 3 77 N N 77 C 33 N N N N GRD 3 AUTO N N 3 9 F MANUAL 5A 5A 33 9 3 N N 5 3 5 5 9 SW 5A 9 TS 9 39 3 39 5A 5B 39 5A SW a b 5B 5 CB V GENERATOR OUTPUT TO TRANSFER SWITCH CONTACTOR CUSTOMER CONNECTION NEUTRAL CONNECTION Vdc TRANSFER RELAY COIL VAC UTILITY INPUT 37
Section 8 Electrical Data Electrical Schematic 7kW, Single Cylinder Drawing No. F78 3 BATTERY CHARGER 8 8 85 B 5B B ELECTRONIC VOLTAGE REGULATOR 5B 8 8 85 5 MANUAL AUTO 9 5A 9 5A 9 5A 9 5 5 SW 39 3 9 5B 5 39 5 F B SW 5B 3 8 8 85 CONTROL PRINTED CIRCUIT BOARD J 3 5 7 8 9 5A 3 8 8 5 39 85 5 5 5B 38
Section 8 Electrical Data Electrical Schematic 7kW, Single Cylinder Drawing No. F78 ENGINE AND ALTERNATOR 8 8 85 8 IM SP BATTERY CHARGE WINDING 77 STATOR HTO LOP DPE WINDING 5 77 5 SC RED BATTERY V BA FIELD POWER WINDING 33 POWER WINDING FS SC SM 33 33 3 9 5B B 7 7 9 9 3 77 77 A 5A BCR 33 CB 9 3 N N A 5A NEUTRAL VAC GENERATOR OUTPUT TO TRANSFER SWITCH CONTACTOR Vdc TRANSFER RELAY COIL VAC UTILITY INPUT 5 5A 5VA A 5 VA N TX N DIAGRAM KEY BA - BRUSH ASSEMBLY BCR - BATTERY CHARGE RELAY CB - CIRCUIT BREAKER, MAIN OUTPUT FS - FUEL SOLENOID F - FUSE 5 AMP HTO - HIGH OIL TEMPERATURE SWITCH IM - IGNITION MODULE LOP - LOW OIL PRESSURE SWITCH SC - STARTER CONTACTER SM - STARTER MOTOR SP - SPARK PLUG SW - SWITCH, AUTO / OFF / MANUAL DPDT, ON-OFF-ON SW - SWITCH, SET EXERCISE SPST, N.C., ON-(OFF) TX - TRANSFORMER, Vac 5 VA & Vac VA (DUAL SEC.) 39
Section 8 Electrical Data Wiring Diagram 8,, and Circuit Load Center Drawing No. F97-A
Section 8 Electrical Data Wiring Diagram 8,, and Circuit Load Center Drawing No. F97-A
Section 7 Mounting Dimensions Drawing No. F9-B 3