R22 220-240V ~ 50Hz 1Ph 380-420V ~ 50Hz 3Ph Elegant Floor Standing Split Systems 53QFJ 36-48 HEAT PUMP SPARE S MANUAL Carrier is committed to continuously improving its products according to national and international standards to ensure the highest quality and reliability standards, and to meet market regulations and requirements. All specifications subject to change without prior notice according to Carrier policy of continuous development. 03504016 Quality Management System ISO 9001 : 2008 Certificate No.: QS-5519HH Enviromental Management System ISO 14001 : 2004 Certificate No : 12 104 30334 TMS Safety Management System BS OHSAS 18001 : 2007 Certificate No : 12 116 30334 TMS Rev. (0) - 2013
TABLE OF CONTENTS 1. 2. 3. 4. 5. 6. Unit Model Designation & Identification Unit Models & Part Numbers Exploded View of Indoor Units Part List of Indoor Units Exploded View of Outdoor Units Part List of Outdoor Units PAGE NO. 1 1 2 3 4 6
1. UNIT MODEL DESIGNATION & IDENTIFICATION 53 = Split System 42 = Indoor Unit 38 = Outdoor Unit Q = Heat Pump F = Floor Standing J = J type front panel of Indoor Unit 7 = 220V/1Ph/50Hz 5 = 380-420V/3Ph/50Hz 0 = Wireless Remote Control 8 = Miraco - Carrier Mfg. 2. UNIT MODELS & NUMBERS DOMESTIC MARKET Indoor Unit Outdoor Unit HEAT PUMP Compressor Model P/N Model P/N Type Supplier 42QFJ36-708 46303256 38QFJ36-708 46302343 Rotary Mitsubishi 42QFJ48-708 46303255 38QFJ48-508 46302354 Scroll Copeland EXPORT MARKETS Indoor Unit Outdoor Unit HEAT PUMP Compressor Model P/N Model P/N Type Supplier 42QFJ36-708 46303274 38QFJ36-708 46302345 Rotary Mitsubishi 42QFJ48-708 46303272 38QFJ48-508 46303271 Scroll Copeland 1
3. EXPLODED VIEW OF INDOOR UNITS 2
4. LIST OF INDOOR UNITS NO. Part Name Quantity Supplier P/N Miraco P/N 1 Air outlet frame subassembly 1 201143400255 1.1 Horizontal grille 5 P0000100928 1.2 Fixed pole, horizontal grille 1 P0000100929 1.3 Upper Front panel 1 P0000140445 1.4 Link, Horizontal grille 2 P0000100930 1.5 Air outlet frame 1 P0000100916 1.6 Link, Vertical grille 1 P0000100933 1.7 Vertical grille 5 P0000100931 1.8 Stepping motor (H) 1 202400200030 02400231 1.9 Stepping motor (V) 1 202400100106 02400232 2 VLCD electrical control box 1 203343190001 2.1 Display box ass'y 1 201143300008 2.2 VLCD display window 1 201343390006 2.3 Rear cover, Display box 1 201140230651 3 Front cover assembly 1 201243700092 06314188 4 Front guard board, evaporator (right side) 1 201240300451 06314187 5 Water tray assembly 1 201140200807 6 Temperature sensor assembly 1 202441200200 7 Indoor coil 1 201543790001 02600597 8 Inlet pipe subassembly, Evaporator 1 201643700091 9 Gas output pipe subassembly, evaporator 1 201643700090 10 Left side plate assembly, cabinet 1 201243700091 06314185 11 Top cover assembly 1 201143700091 06314183 12 Bottom plate assembly, cabinet 1 201240300401 06314184 13 Right side plate assembly, cabinet 1 201243700090 06314182 14 Chassis 1 201143700090 02803209 15 Electric parts box 1 201243600001 16 Main control board subassembly 1 201343790000 17 Fan motor capacitor 1 202401190026 02400233 18 Wire clamper 1 201120000014 19 Transformer 1 202300900162 02502749 20 E-part box cover 1 201240300654 06314189 21 Asynchronous motor 1 202400430321 22 Centrifugal fan 1 201140500401 02602585 23 Scroll assembly 1 202243700090 02803201 24 Air guide washer 1 201141100002 02803207 25 Indoor temp sensor 1 202440120100 02502751 26 Right-side frame of Air inlet grille 1 201143400251 36319001 27 Bracket of air filter 1 201130100217 02808111 28 Lower front panel 1 P0000100941 29 Vent pipe 1 201130310500 30 Remote control 1 203355090170 02502753 3
5. EXPLODED VIEW FOR OUTDOOR UNITS 5.1 OUTDOOR UNITS SIZE 38QFJ36-708 19 11 6 5 14 3 7 18 10 2 3 8 4 2 1 15 9 17 6 4
EXPLODED VIEW OF OUTDOOR UNITS (Cont.) 5.2 OUTDOOR UNITS SIZE 38QFJ48-508 18 11 4 5 14 2 4 4 19 20 8 7 8 12 7 84 13 4 16 47 15 1 26 14 6 5
6. LIST OF OUTDOOR UNITS 6.1 OUTDOOR UNITS SIZE 38QFJ36-708 SR 1 DESCRIPTION Compressor C/W Grommets & Spacers Copeland Scroll Comp. ZR45K3-PFJ-622 NUMBER QUANTITY / UNIT 38QFJ36-708 01500172 1 2 Fan Motor 1/16 HP 1030 RPM YDK150-4H 02400165 1 3 Electrical Box Assy 36315318 1 4 Propeller C/W Socket Screw 8X8 MM 02600441 1 5 Outdoor Coil & Headers Assy 36313854 1 6 Tubing Assy 36340072 1 7 Orifice Propeller 02803112 1 8 Guard Propeller 02803113 1 9 Service Door 02803106 1 10 Handle Small ( 201150290006 ) 02801029 1 11 Coil Guard 02801042 1 12 Base Assy 08107402 1 13 Supporting Leg Assy 36314043 4 14 Motor Support Assy 08113831 1 15 Shroud 06307493 1 16 Partition 08107436 1 17 Back Panel 08307434 1 18 Back Support 06307494 1 19 Cover 08107400 1 20 Drain Elbow 02803111 1 6
LIST OF OUTDOOR UNITS (Cont.) OUTDOOR UNITS SIZE 38QFJ36-708 (Cont.) Details of Electrical Box Assy 3.7 3.1 3.5 3.4 3.2 3.3 3.3 3.6 3.6 No. Part Name Part Number Quantity 38QFJ36-708 3 Electrical Box Assy 36315318 1 3.1 Dual Capacitor 60 + 7.5 MFD/440 VAC 02400385 1 3.2 Contactor 2 Poles-30 Amps 02400572 1 3.3 Terminal Blocks 3.3.1 Terminal Block 3 Poles-30 Amps 02501315 1 3.3.2 Terminal Block 6 Poles-30 Amps 02501433 1 3.4 Electrical Wires Set 02500872 1 3.5 Capacitor Clamp 02804078 1 3.6 Cable Clamp 02802523 2 3.7 Electrical Box 06307405 1 7
LIST OF OUTDOOR UNITS (Cont.) OUTDOOR UNITS SIZE 38QFJ36-708 (Cont.) 6-3 6-2 6-1 6-5 6-6 SR DESCRIPTION NUMBER QUANTITY / UNIT 38QFJ36-708 6 Tubing Assy 36340072 6-1 Flare Valve 3/4 02300441 1 6-2 Flare Valve 3/8 02300436 1 6-3 Support - Flare Valves 08101179 1 6-4 Reversing Valve SHF-20K-46 C/W Coil 02200406 1 6-5 Accumulator 3/4" 02301013 1 8
LIST OF OUTDOOR UNITS (Cont.) 6.2 OUTDOOR UNITS SIZE 38QFJ48-508 SR. DESCRIPTION NUMBER QTY./UNIT 38QFJ48-508 1 Compressor C/W Grommets & Spacers Copeland Scroll Comp. ZR57KC-TFD 01500185 1 2 Motor 2.1 Motor 1/6 HP 02400165 2.2 Motor 1/6 HP 02400166 1 3 Electrical Box Assy 36316421 1 4 Propeller 4 Blades 444 mm Diam. 02600441 2 5 Outdoor Coil & Headers Assy 02600224-5.1 Top Outdoor Coil & Headers Assy 36315253 1 5.2 Bottom Outdoor Coil & Headers Assy 36315254 1 6 Tubing Assy 36340073 1 7 Orifice Propeller 02803112 2 8 Guard Propeller 02803113 2 9 Service Door 02803194 1 10 Handle Small ( 201157090002 ) 02803195 1 11 Coil Guard 02801043 1 12 Base Assy 08107402 1 13 Supporting Leg Assy 36314043 4 14 Motor Support Assy 08114651 1 15 Shroud 06307495 1 16 Partition 06307965 1 17 Back Panel 08107963 1 18 Cover 08107400 1 19 Back Support 06307496 1 Outdoor Coil Sensor ( 202301300111 ) 02503228 1 20 Handle 02803196 2 21 Drain Elbow 02803111 1 23 Crankcase Heater For Compressor ( 018-0072-04) 02500054 1 9
LIST OF OUTDOOR UNITS (Cont.) OUTDOOR UNITS SIZE 38QFJ48-508 (Cont.) 24.4 Electrical Box Assy 24.1 24.5 24.2 24.6 24.3 24.3 24.6 24.6 SR. DESCRIPTION NUMBER QTY./UNIT 38QFJ48-508 24 Electrical Box Assy 36316421 1 24.1 Run Capacitor 7.5 MFD / 440 VAC 02403371 2 24.2 Contactor For Compressor 24.2.1 Contactor CLO2A310T6 02400523 1 24.2.2 Overload REG 10-16 02400495 1 24.2.3 Aux. Contact BRL L11 02400545 1 24.3 Terminal Blocks 24.3.1 Terminal Block 6 Poles-30 Amps 02501433 1 24.4 Electrical Box 06307456 1 24.5 Capacitor Clamp 02804078 2 24.6 Outdoor PCB ( 201345400416 ) 02506054 1 24.7 Electrical Wire Set 02500971 24.8 Cables Clamp 02802523 1 10
LIST OF OUTDOOR UNITS (Cont.) OUTDOOR UNITS SIZE 38QFJ48-508 (Cont.) Tubing Assy 6 6-1 6-4 6-4-1 6-4-2 6-2 6-3 SR DESCRIPTION NUMBER QUANTITY / UNIT 38QFJ48-508 6 Tubing Assy 36340073 1 6-1 Support - Flare Valve 08101177 1 6-2 Reversing Valve & Electric Coil Reversing Valve STF-0401Z C/W Coil 02200406 1 6-3 Accumulator 3/4 02301013 1 6-4 Flare Valves 6-4-1 Flare Valve 3/8 02300436 1 6-4-2 Flare Valve 3/4 02400441 1 11
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