Quality Changes the World POWER FOR YOU SY80C-9 Operating Weight : 8000kg Bucket Capacity : 0.32 m 3 GP Engine Power : 55 HP(40.5KW)/2100 rpm 1
ENERGY SAVING STAR LEADING THE INDUSTRY High Efficiency and Precise Control P1 High Efficiency and Precise Control P4 Higher Reliability and Durability Robust Structure P8 Easy Maintenance P13 Standard & Optional P3 EVI Remote Monitoring P6 Safe and Comfort Able Operating Experience P10 Equipment Specification The DOMCS Power Control System to Achieve The Best Engine Efficiency The dynamic optimization matching intelligent control system (DOMCS) has the capability of making quick response to the change of operating variables in order to achieve optimum engine performance. It is fully integrated with sensors of fuel, engine oil, air intake, coolant and exhaust systems to conduct the real-time monitoring and auto adjustment on the system conditions, which can ensure the engine won t overload when the excavator works with full load. The DOMCS determines engine output power as per the external load demand, achieving the optimum control of excavator external load operation system. Faster Operating Speed A quick return line is added to the arm oil cylinder circuit, which has considerably improved the operating efficiency at low energy consumption.the advanced main valve, which has been thoroughly optimized, is able to provide excellent coordinating and leveling performance in combined operations. It also increases the moving speed of arm and bucket. In addition to the arm regenerating function, the operating efficiency of machine has been improved by more than 10%, as compared with SY75C-8. Main pump delivery increases to 168 liters. Faster speed is achieved in separate operation. Powerful Engine Sany engine with four-cylinder four-stroke direct-injection provides a stronger power for the excavator. Auto Deceleration System The function of auto deceleration reduces fuel consumption by 5-10%. When an operation has been stopped for 3.5 seconds, the engine speed drops automatically to idle level and maintains the idling state. When the operation is resumed by maneuvering the control levers, the engine speed will increase to the set rpm within 0.1 second. The working capability is restored instantly. The auto idle switch is always active after the excavator is restarted each time. Filter Element High precision pre-filtering removes impurities, while the two stage filter and one-stage water separator ensure purity of engine fuel. Environmentally-friendly Engine With the exhaust emission in line with EPA interim Tier2/EU Stage III B Emission Standards, the engine is environmentally friendly in the new era. Working Efficiency 100 UP 10% 100 1
Larger Counterweight Designed to Improve the Overall Stability of Machine With a larger counterweight designed on the basis of balancing the wide gauge and undercarriage, the overall stability of machine is improved. By moving the center of gravity to the front, we are able to achieve more reliability in SY80C-9. Powerful Digging Force Bucket digging force is up to 56kN from 53KN, and arm digging force up to 38kN from 35KN, as compared with SY75C-8. Bucket Digging Force 56 KN 38 KN Digging Force Left and Right Side Doors and Covers that Can Be Fully Opened Left and right side door and rear hood can be fully open, allow the routine maintenance for engine, air-conditioning compressor belt tension, etc. EVI Remote Monitoring EVI is the remote monitoring system for SANY C-9 Series excavators. When a hydraulic excavator is fitted with this system, data on the machine s operation hours, location, fuel consumption, and maintenance status can be obtained remotely. Satelite Customer SANY Server Newly developed short message function for customers, more convenient to know the running state of machine. Customer can exactly know well about the machine s running information in the office through the internet, and catch the working location of the machine through GPS. According to the function of Setting Area, can raise the alarm through short message or internet. Machine SLSS Hydraulic Control System with Good Micro operation Performance Consisting of variable single pumps that provide a constant overall power, the SLSS flow distribution system is of high stability and excellent microoperation performance, offering an almost perfect meticulous process. Its superior performance lies in that flow demand is determined according to the actuators and their corresponding actions. The operating accuracy is irrelevant to load. It is only related to the deflection angle of control levers. The optimization of main valve can realize the coordination of multi-movement, making different trajectories to meet the requirements of delicate operation. Innovative Dozer Blade Improve the Operating Efficiency Equipped with an innovative dozer blade that has an increased magnitude of moving up and down, this machine is very suitable for complex operating conditions, such as road construction and burying pipelines or cables. The dozer blade has a special shape and a wider plate that prevents soil from falling behind, which considerably improves the efficiency of excavating, landfill and leveling. Hydraulic Pump Pilot Main Valve Cylinder Bucket Cylinder Boom Cylinder Swing Motor Travelling Motor Excellent Near-body Performance Bucket tips can be very close to the dozer blade, which makes the machine work efficiently within a wider working range. SANY Service/ Dealer/ Customer Machine Management Fuel consumption per hour. Total Working hours Working mode modes Diesel Level Location & Tracking Precise location of machine location for safety Customer service Support Maintenance Planning Service Reminders Parts Promotions SMS alearts Machine reports from web Large-capacity Bucket and Optional Buckets The standard bucket has a capacity of 0.28m3, which has been redesigned to reduce cutting resistance and enhance bucket strength. There are also many optional buckets available. Dealer support Parts management Service call management Machine control in case of theft 2 3
Higher Reliability and Durability Robust Structure Robot-welding Process Robot-welding process can ensure the correct, strong and durable structure. Reinforced Boom The side plates are thicker than before. The ear plates have been redesigned to reduce stress at the bending. The boom has passed the fatigue test and field digging test (soil and rock mixture). Swing Platform Reinforced plates, welded on the two main beam of swing platform, considerably improve the bending resistance performance. The right and left side beams and the cross beam, made of high-class steel and formed through punching, is designed in D-shaped structure and greatly strengthen the platfrom. Robust X Frame Reinforced Bucket The shape of bucket has been redesigned. Using quality anti-wear plates with a thickness up by 33 percent as bucket bottom, the durability of bucket is greatly extended. No damage to the bucket is caused during field digging test (soil and rock mixture). The optimized X chassis, carrying more uniform, eliminate the stress concentration. Forging slewing bearing mount (Green part), eliminate the welding stress, improved structure strength Double Supported Top Roller Carrier sprocket roller replace with track roller Bilateral reinforced fixed method instead of unilateral bearing fixed method, structure is more strong and durable. Toolbox and Grease Bucket Storage Place Toolbox and grease bucket storage place is designed to facilitate the daily maintenance. High-strength Track Frame The optimized support of dozer blade cylinder is welded to the upper and lower plates in a gearing manner in order to have better strength and rigidity.. Undercarriage Lateral beams using a box-type structure with high strength and rigidity, have excellent torsion and bending resistant performance. Hydraulic Cylinder Buffer A buffer provide at both ends of boom and bucket cylinders and at the rod end of bucket cylinder, can absorb the impact of the piston and the cylinder, extend cylinder service life, and reduce noise and vibration. Hoses Quality hoses, which are used for all highpressure circuits, have excellent wear resistance performance, extraordinary strength and brilliant resilience that can help reduce maintenance work and extend service life. The hoses used for low pressure application, which are extremely flexible, can help reduce turning radius and extend service life. 4 5
Safe and Comfort Able Operating Experience High-strength Top Plate Air-conditioner (Opt.) with Multiple Air Outlets at Different Levels and Locations The cab top plate, formed with high-strength thick steel sheet, is well capable of ensuring operator s safety against impact and deformation.muffler 6 Innovative Large Cab Larger windows of the newly-designed spacious cab provide you with a wider view. The operator can clearly see the work equipment condition and the surrounding through the front, side and back windows. The upper window of the cab can be moved to the top of the cab when the front window is unlocked. The roof hatch is openable, through which the cab can have better ventilation and more lights. It is also helpful for you to talk with others outside the cab. The control levers and joysticks designed and arranged according to human engineering are all within the reach of operator. They can be operated easily with little force. Humanized Facilities Thoughtful arrangement of built-in warm/cool storage box, cup holder, literature bag and ashtray. High quality automatic air conditioner (Optional) provides better cooling effect. It creates a more comfortable operating environment by automatically regulating the temperature and humidity inside the cab as the ambient condition changes. There are several air outlets the front window defrost outlet ensuring operator s visibility, and the outlets for operator face, back and feet which can be turned on/off as desired. By changing the direction of air stream, the operator can fully enjoy the benefit of air conditioner. Well-sealed Cab, Clean and Quiet Equipped with excellent sealingring, the cab is free from dust and rain. Besides the low-noise design with, indoor noise under 74 decibels can effectively relieve the fatigue of operator. Silicone Rubber Shock Absorber The operator station is suppo -rted with innovative silicone rubber shock absorber. This shock absorber is fixed to the swing platform in four points, which has minimized the shock brought by rough road and engine or hydraulic impact, considerably increasing the stability of cab, and improving the comfort of operator. Operating Priority and can Working Modes The working mode can be easily switched on the monitor. Standard mode: 90% of the rated power reduces fuel consumption and noise. Light duty mode: 80% of the rated power ensures fuel economy. Break mode: 90% of the rated power reduces fuel consumption Multi-functional Controller with a High Brightness, Wide Viewing Angle LCD Display Multi-functional controller ensures the system constantly in the optimum condition. When the joysticks are not operated for 3.5 seconds, the controller immediately commands the engine to lower the speed in order to reduce fuel consumption; when the engine or hydraulic system is abnormal, the fault information will appear on the monitor to warn you. High brightness, wide viewing angle industrial LCD allows the operator easily getting the information in the seat. Muffler The perfect match between engine and muffler reduces the noise produced by exhaust emission. The adoption of noise insulation material and improved damping system gives better stability, noise reduction and operator comfort. Lined with heat insulation material, the muffler reduces not only the noise but also the temperature of engine compartment. SY80C-9 is fully covered with steel plates, which are more environment friendly than toug hened glass and give better heat dissipation. Anti-skid Steps, Large Handholds, and Protective Railing on The Right of Cab Specially designed mounting steps can effectively prevent slippery; large handholds can prevent people from slipping; Right railing of the cab increases the safety. Large Rear View Mirror and Alternate Exit Rear view mirror is mounted on both sides of the cab, through which the operator can observe the situation behind the excavator without turning back. A cab window for alternate exit is also provided for operator to escape in case of emergency. Access Door and Engine Hood Securing The access door is designed with a hook, and the engine hood is fixed with a gas spring that can help you open the engine hood easily for engine service. The hood can be secured with the bar during maintenance or service of the machine in order to prevent injury caused by wind. 7
Easy Maintenance The use of OEM parts and quality elements effectively extends the service life and maintenance intervals. The time for maintenance is also reduced. Remote installation of replacement parts gives easy maintenance, higher utility and lower service cost. Serially-arranged Cooling Units Coolant radiator, oil radiator, intercooler and condenser are placed side by side for easy cleaning and maintenance. The aluminum radiators not only give good cooling effect but also can be recycled. Easy Replacement of Filter Element Upgrade fuel filter system: Suitable for different quality level fuel. And 1.5 times larger size than competition are used to improve the fuel quality; reduce the early wear of injection pump and nozzle and extend the service life of engine.opening the access door, you can replace them quickly on the ground. Bigger Side Doors for Easy Maintenance and Replacement Opening the left door allows you to easily access the pilot oil source block, air cleaner, primary oil filter, and electrical parts, and to replace filter elements quickly. Opening the left door allows you to easily check the main pump and hydraulic tank hoses. The side door area is 50 percent larger than that of last generation. Large-capacity Fuel Tank with Anti-rust Treatment The large capacity of fuel tank reduces the times for refueling. Interior of the fuel tank has been treated well against rusting. No rusting will occur even if the tank is soaked in oil containing water and phosphoric acid and other chemicals for a long period of time. Easy Cleaning of Radiator Incline Track Frame The incline track frame makes the soil to fall easily and is easy to clean. Reinforced X-frame modeled with digital tools, through finite element analysis on loading capacity, realizes high-strength structure. Easy-to-use Reliable Engine Hood Spring and Securing Bar The engine hood is installed with a spring that can help you open the engine hood easily for engine service. The hood can be secured with the bar during maintenance or service of the machine in order to prevent injury caused by wind. Opening the left rear access door allows you to access the engine radiator. The radiator is protected with a net to prevent invasion of foreign substances. You are only required to remove and clean the net. High Capacity Optimize filters Three stage air filter system with cyclonic preclaner and two stage dry air filter. Easily accessible oil filter and drain plug at the bottom. Easily accessible oil filter that far away from engine is easy to maintenance. Bottom Drain Plug The radiator, fuel tank, hydraulic oil tank and oil pan are equipped with screw plugs at the bottom, which is convenient for discharging foreign substances and waste liquid out in the change of oil or cleaning. Standard Engine Oil Drain Valve The use of this valve can prevent contamination of your clothes and the floor when engine oil is changed. This valve also makes maintenance of the machine easy. 8 9
SANY HYDRAULIC EXCAVATOR SY80C-9 Equipment Specification DIMENSION DIMENSION (Unit: mm) SPECIFICATION OPERATING WEIGHT ENGINE Model Displacement Engine power At rated engine speed Operating weight with standard bucket, fully serviced, +75 kg operator (ISO) Operating weight 8000kg Isuzu CC-4JG1PAC 3.059L 55HP(40.9 kw)/2100 rpm UNDERCARRIAGE Track width Number of track shoes Carrier roller (per side) Track roller (per side) HYDRAULIC SYSTEM Type Number of selectable working modes Main pump Type Maximum flow Hydraulic motors Travel Swing Relief valve setting Implement circuits Travel circuit Swing circuit Heavy lift circuit Pilot circuit Hydraulic cylinders Boom Bucket Positive control system 3 (SLB) 450mm 39 1 5 Variable-capacity piston pumps 149Itr/min Travel Speed (Highest/Lowest) Swing Speed Gradeability Ground Presure C. Overall Height D. Upper Width 2610 2040 2610 2040 E. Blade Hight F. Std. Track Shoe Width 405 450 405 450 G. Track Gauge H. Min. Ground Clearance I. Rear-end Swing Radius J. Distance between Tumbles 1750 380 1800 2195 1750 380 1800 2195 K. Under Carriage Length 2820 2820 2* axial piston motor with parking brake 1* axial piston motor with swing holding brake 4.4/2.4km/h 11.5rpm 70%/35 33kpa DIGGING FORCE Bucket Digging Force Digging Force 27.5 Mpa 269kg/cm2 3,988psi 27.5 Mpa 269kg/cm2 3,988psi 21.5 Mpa 210kg/cm2 3,118psi 27.5 Mpa 269kg/cm2 3,988psi 3.5 Mpa 34kg/cm2,507psi OPERATION RANGE 56kN 38kN 1-110mm*885mm 1-90mm*900mm 1-80mm*730mm Width (mm) Weight (kg) Tooth Point Length 2.1m 0.32 GP-Std.. 800 240 5 0.28 GP-Opt. 720 224 5 Suitable for materials with density of 1 800 kg/m3 (3 030 lb/yd3) or less Suitable for materials with density of 1 600 kg/m3 (2 700 lb/yd3) or less Suitable for materials with density of 1 100 kg/m3 (1 850 lb/yd3) or less 10 2050 6095 2220 TRANSMISSION BUCKET OPTIONAL Capacity A. Overall Length B. Overall Width 1620 6095 2220 2.05m WORKING RANGE 2100 2050 a. Max. Cutting Height 7060 7420 b. Max. Dumping Height 5155 5500 c. Max. Digging Depth 4020 4380 d. Vertical Digging Reach 3290 4250 e. Max. Digging Reach 6240 6600 f. Min. Swing Radius 1720 1720 g. Max. Height at Min Swing Radius 5550 5550 h. Max. Ground Clearance of Blade Up 350 350 i. Max. Depth of Blade Down 360 360 Materials and specifications are subject to change without further notice in accordance with our continuous technical innovations.photos and illustrations may not include additional equipments. 11
SY80C9 LIFTING CAPACITY A Standard & Optional STANDARD EQUIPMENT 5m kg 4m kg 3m kg 2m kg 1m kg 0 B -1m kg -2m kg A B Pressure and Capacities Length:1620mm Rating Over Front Rating Over Side Remarks: 1.Rated figure meets the criterion of GB/T 13331-2005/ISO 10576 2.Rated rollover loading is 75% of static rollover loading, rated limiting hydraulic weight is 87% of limiting hydraulic weight. 3. Loading radius is the distance from the loading point to the swing center. 4. The figure with *stands for the rated figure of the limiting hydraulic weight. Shoe type Maximum 3812 4564 5008 5225 5243 5065 4668 3986 Tripe grouser Max 2mm 3mm 4mm 5mm 1500 1350 1250 1150 1150 1200 1650 1500 1250 1050 950 900 950 1050 WELGHTS AND GROUND PRESSURE Shoe width 450mm 3200 4350 4450 3200 3600 3650 1700 1850 2300 2650 2550 2450 2450 2450 Operating weight 8000kg 1700 1850 2200 2100 1950 1900 1900 1900 1800 1800 1750 1650 1650 1600 Mode SY140C-9 1500 1450 1400 1400 1250 1250 1200 Ground pressure 33Kpa 1050 1000 1000 950 Engine Alternator 30A Dry thriple-filtering air cleaner Cylindrical engine oil filter Fuel pre-filter Radiator with protective screen Auxiliary water tank for radiator Separately installed engine Water separator Operator Station Noiseproof steel-structured cab Toughened light-color window 4 sillicone rubber damping support Openable roof hatch, upper front windo and left window Rear window,alternate exit silent window wiper with washer Adjustable inclined seat with adjustable armrest AM-FM radio with digital clock Foot rest and floor mat Loudspeaker,rear view mirror Seat belt and fire extinguisher Cub holder and cab light Ashtray Storage box, literature bag Hydraulic lockout control Hydraulic System Control valve with main relief valve Spare oil port for control valve Oil suction filter Oil return filter Pilot filter Undercarriage Travel brake Travel motor guard H-track guiding mechanism Hydraulic track tensioner Bolted sprocket Carrier roller and track roller Reinforced track link with pin seal 450 mm track shoe Bottom coverplate Swing Platform Fuel level float Hydraulic oil level gauge Toolbox Rear view mirror (R) Swing brake Grease barrel holder Counterweight Indicator Lights Auto-idle engine warm up Engine coolant temperature Hi/Lo speed Front Work Equipment Flange pin Bucket clearance adjustment Welded lever Central lubrication system Dust ring-seal of bucket pin A variety of bucket for optional Alarm Lights Oil pressure lack, engine coolant overheat Throttle knob fault Fuel oil lack Voltage higher than specification Engine over speed Monitoring System Gauge Standard battery Lockup engine hood Lockup fuel filler cap Anti-skid film, handhold and passage Travel direction mark Hand grease gun Service Refill Capacities Hydraulic Tank Fuel Tank Engine Oil Radiator Swing Device Travel Device 120 L 150 L 10 L 12 L 1.5 L 2 5.5 L OPTIONALS 0.28 m 3 GPBucket Cabin front and top guard Automatic air-conditoner 2.05 m 12 13
HEAD OFFICE Address : Plot No. E-4, Chakan Industrial Area Phase-III, Village : Kuruli, Taluka: Khed, District: Pune - 410501, Maharashtra, INDIA. Tel : +91 21 35670288, Fax: +91 21 35670300 E-mail : sales@sany.in, Website: www.sany.in Service E-mail : service@sany.in Service & Sales Hotline: 1800-209-3337 2014