ALLROUNDER 470 A multi-component

A S GOLDEN EDITION V T K ALLROUNDER 470 A multi-component Technical data Tie bar distances: 470 x 470 mm Clamping forces: 800, 1000 kn Injection units (according to EUROMAP): 70,, 400 www.arburg.com

470 A Machine dimensions 33 1) 37 2) 3015 1) 3570 2) 20 1300 electrical connection 2130 2) 2140 3) 215 / 435 4) min. 210 max. 385 cooling water supply line 25 max. 25 C; min. 4 bar cooling water return line 25 cooling water connections 780 1645 1385 840 330 300 120 255 1210 625 4530 2400 365 5 800 380 4380 2) 4800 3) R390 4830 electrical connection 1) Dimension for injection unit 70 2) Dimension for injection unit 3) Dimension for injection unit 400 4) Dimension only valid in conjunction with conveyor belt 2

Technical data 470 A Machine model Clamping unit Clamping force max. kn Mould protection force max. kn Opening stroke max. mm Mould height min. mm Daylight max. mm Distance between tie bars mm Platen size (hor. x vert.) mm Weight of mov. mould half max. kg Ejector force max. kn Ejector stroke max. mm Control cabinet Safety standard according to Socket combination (1 single phase, 1 three-phase) Drives, other Colour: plastic coated, structure light gray / mint green / canary yellow Injection unit according to EUROMAP 1) Screw diameter mm Effective screw length L/D Screw stroke max. mm Calculated injection volume max. cm 3 Shot weight max. g PS Material throughput 4) max. kg/h PS max. kg/h PA 6.6 Injection pressure max. bar Holding pressure max. bar Injection flow with accumulator max. cm 3 /s Back pressure positive / negative max. bar Circumferential screw speed max. m/min Screw torque max. Nm Nozzle contact force max. kn Nozzle retraction stroke max. mm Installed cylinder heating power / heating zones kw Installed nozzle heating power kw Material hopper capacity l Variable values Horizontal injection unit - vertical 5) Total connected load 2)3) kw Net weight kg Electrical connection (pre-fused) 2) A 70 18 / 22 / 25 24,5 / 20 / 17,5 90 23 / 34 / 44 21 / 31 / 40 4,1 / 5,5 / 6,5 2,1 / 2,8 / 3,3 20 / 2000 / 15 2000 / 1600 / 1240 76 / 114 / 147 3 / 200 45 / 55 / 63 90 / 110 / 120 1 3,75 / 3 0,3 25 470 A 1100 1000 1-60 3 2-0 600-8 470 x 470 637 x 637 760 40 175 DIN EN 60204 1 x 16 A 25 / 30 / 35 24 / 20 / 17 120 59 / 85 / 115 54 / 77 / 105 10 / 13,5 / 16 5 / 7 / 8 20 / 2000 / 1470 2300 / 1600 / 1 98 / 142 / 194 3 / 200 51 / 61 / 71 210 / 2 / 290 300 8,8 / 4 0,6-70 / - 32 / 39 6370 / 6510 100 / 125 400 35 / 40 / 45 23 / 20 / 18 160 154 / 201 / 254 141 / 184 / 232 25 / 29 / 35 12,5 / 15 / 17,5 20 / 2000 / 1580 2000 / 1600 / 1260 192 / 251 / 318 3 / 200 46 / 53 / 59 480 / 5 / 610 60 300 8,8 / 4 0,6 400-70 / - 38 / 45 6710 / 68 125 / 125 1) Max. dosage volume (cm 3 ) x max. injection pressure (kbar) 2) Values refer to 400 V/ Hz. The load is symmetrically distributed on three phases. The specified value applies to the basic machine One or two separate supply lines can be connected as an option (motor + controller/heating). Through options the connection value can be higher 3) Depending on number of axis drives 4) Deviations are possible depending upon process settings and material type 5) Further injection unit combinations on request The shown specifications reflect the state at the time of printing. In the interest of a continuous development of our products, we reserve the right to modify specifications. 3

470 A Equipment Control system and control cabinet m SELOGICA direct (touchscreen user interface for direct data access) m Available in different language versions m Language change m Cycle sequence programming with symbols m Cycle step display in sequence diagram m Cycle time diagram m Swivel control panel, centrally located on the operator s side, with colour monitor m Process graphics for injection speed, screw stroke and injection pressure m Quality assurance program with fault evaluation and monitoring chart m Optimisation and user help, follow-up functions at program end, for freely programmable parameter pages, selectable units m Modular control cabinet design with self-recognition of plug in circuit board system m Operating modes: - Set-up - Freely programmed test run - Reconfiguration - Automatic purging and dosing j Equipment for switch-over to holding pressure via injection pressure, material pressure with different pressure transducers, or via external switch over signal Data record management via Compact Flash m Visual warning signal (warning lamp) j Visual / audible warning signal (flashing light / siren) Printer interface for hard copy, data record and quality protocol j Interfaces for: PC keyboard, plotter, robotic system according to EUROMAP 12 or 67, part weighing scale, optical barrier, host processor, AQC, ALLROUNDER@ web, colouring unit, LSR dosing system, INJESTER, container change, wiper unit (brush), THERMOLIFT, hot runner control unit and temperature control units for moulds and cylinder m Socket combination 1 CEE, 1 Schuko 230 V j Socket combination 1 CEE, 1 Schuko or 3 CEE, 3 Schuko 230 V with external supply line j 1 additional heating regulation circuit for the nozzle j Electric heating regulation circuits for moulds (adaptive) (3, 6, 9, 12, 15, 18); mould heating fused at 10 A j Fuses for mould heating 16 A j 4 or 8 freely programmable inputs / outputs j Core pull programs in many versions integrated in the SELOGICA control system j Special processes such as injection coining, mould venting, variotherm temperature control, intrusion, marbling j Monitoring: Freely-programmable position monitoring j Many individual options for special processes Machine base and hydraulic system m Free standing machine base on anti-vibration pads m Ergonomic protection cover with free access to mould and nozzle (electronically interlocked) m Space for peripheral devices within floor space m Guidance of mould and injection unit motion with precision guide on stable machine frame m Programmable machine-related cooling water circuits regulated with 4 free manually adjustable mould connections j 6/8/10 or 12 free cooling water circuits, manually adjustable j Programmable free cooling water circuits j 1 or 2 central switch-off valves for cooling water j Conveyor belt (electrically driven), height-adjustable in 3 steps, can be integrated into the machine base with or without sorter unit m Integrated heat exchanger for cooling the servo motors j Crane with electric hoist to facilitate mould installation Clamping unit m Compact servo electric symmetrical 5-point double toggle system m Vertical support of the movable mould platens m Precise and stable guide of toggle drive platen m Easy accessibility to the ejector thanks to external toggle lever m Central lubrication for toggle lever and spindle system (for low-maintenance operation) m Servo electric mould height adjustment to accommodate various minimum mould heights, distance adjustment directly programmable via the SELOGICA controller m Highly precise and reproducible mould positioning thanks to electro-mechanical servo drive m Closing and opening profiles are 4-stage programmable m Automatic ramp control during switch-over to a lower speed and during stopping of a movement function m Hydraulic ejector with quick release coupling is integrated into the clamping system m Hydraulic ejector for simultaneous movements regulated with servo valve m Hydraulic ejector: Forces and speeds, multiple stroke (up to 10) and ejector advanced at program end are programmable j Electro-mechanical servo drive for ejector system, position controlled for simultaneous drive movements m Programmed mould protection with monitoring of mould protection force and time. Follow-up functions: open or stop following 1 or 2 activations of mould protection j Extended mould protection (e.g. for spring loaded moulds). Freely-programmable start and end m Mould monitoring via ejector platen safety switch j Core pulls with electro-mechanical servo drive j Hydraulic core pull, movement profiles and pressure hold manually adjustable j Hydraulic core pull, simultaneous movements regulated j Hydraulic core pulls with rapid connect coupling on the movable mould platen j Indexing unit: 2 stations, rotating 180 with up to 4 cooling circuits, electrically driven j Unit to rotate a platen in the mould m Ejector cross kit j Interval unit j Hydraulic unscrewing units for threaded cores in one or two directions of rotation for mounting on fixed or movable clamping platen. Restricted ejector stroke j Unscrewing unit with electromechanical servo drive for 2-direction threaded cores for installation on the movable clamping platen for ultra-precise positioning and reproducibility. Restricted ejector stroke m Attachment option for robotic handling device j Mechanical rapid clamping system with mould support to facilitate mould installation j Power-operated safety gate, programmable opening time 4

Equipment 470 A j Mould blow unit with pressure relief valve j Sorter unit (SELECTRON) j Mechanical mould closing protection Injection unit m Central injection unit, can be re-positioned and swivelled as a complete assembly m Plasticising module with universal screw, central coupling and adaptive temperature regulation, available in different diameters m Thermoplastic cylinder with universal screw in wear resistant execution j Thermoplastic cylinder complete with very high wear resistant equipment j Thermoplast screws for special applications, e.g. self-dyeing (mixing section), PVC (shear-sensitive), POM, PA (semi-crystalline) m Hydraulic nozzle advance, programmable nozzle contact force j Hydraulic nozzle advance, multistage programmable and regulated speeds and contact force j Servo-electric nozzle advance movement with hydrostatic power transmission m Monitored nozzle contact m Continuous nozzle contact during the complete cycle m Regulated injection speed profile, 5 steps programmable with injection delay m Position-regulated screw via servo electric direct drive m Force- and position-controlled screw movement for highly dynamic, precise and reproducible movements, direct measurement of the injection force via sensor, precise and reproducible regulation of back pressure and holding pressure m Injection movement with highly dynamic electromechanical servo drive m Mechanical implementation of injection and dosing movement in an enclosed transmission housing for a long service life j Injection process control with external sensor m Measurement, display and monitoring of the injection time, switchover volume and switchover pressure m Switch over to holding pressure as a volume or time dependent function m Material cushion monitoring m Holding pressure profile regulated via polygon with 10 base points m Programmable delay times for all movements m Screw circumferential speed display m Positively and negatively programmable back pressure m Dosage time display with programmable dosage time monitoring m Dosage possible before or after nozzle retraction m Material decompression with programmable decompression speed m Dosage with electro-mechanical servo drive and gear reduction, energy-saving m Open nozzle with screw-in tip j Needle type shut off nozzle, spring force actuated j Needle type shut off nozzle, hydraulically actuated m Zone-dependent monitoring of heating circuits for continuity, short circuit and defective sensors m Temperature monitoring with release tolerance range and zonedependent monitoring tolerance j Automatic temperature sink can be selected on error or after automatic switch off m litre corrosion proof stainless steel material hopper movable to a blocking and emptying position j Granulate feed zone, programmable and regulated with monitoring Device for parting line injection m Device for parting line injection manually displaceable on separate guide rails (vertical position) j Device for parting line injection ( L position) Extended functions Extended monitoring of the mechanical sequence of mould and machine for complex applications Extended drive movements: Increase in number of movement stages, intermediate stop functions and extended locking force program Production control with nominal temperature value control, programmable alarm cycles, programmable switch-on / switchoff sequences as well as timecontrolled automatic switch-on/ off in second programming level for follow-up batch Regulated parameters m Control cabinet temperature m Plasticising cylinder temperature (adaptive) m Screw rotation speed m Injection flow or injection speed m Holding pressure m Ejection force for simultaneous movements m Ramp control sequence for movement to ejector end position j Ramp control sequence for movement to nozzle end position m Back pressure m Mould position and speed m Screw position m Ejector position and ejector speed j Electrical mould heating circuits (adaptive) j Mould cooling circuits j Internal cavity pressure or screw chamber pressure (external sensor) j Nozzle contact force m Granulate feed zone temperature m Temperature of drive motors for injection, dosage and mould ARBURG robotic systems* j MULTILIFT H: robotic system operating horizontally from the rear of the machine with servoelectric Z-axis (other axes driven pneumatically) j MULTILIFT V: versatile robotic system operating vertically from above with three servo-electrically driven axes (longitudinal and transverse installation possible) j MULTILIFT V SELECT: pre-configured robotic system operating vertically from above, with three servo-electrically driven axes * They are dependent upon the combination and arrangement of the injection units m Basic machine j Options 5

40 470 A Mould and platen layout 273-1 123 infinitely adjustable max. 175 E X Y B A guidance of movable platen adjustment plate coupling nozzle in advanced end position index unit 2) (option) stroke max. 3 min. 2-0 mould height max. 600-8 ejector bolt injection unit injection unit 400 X Y Ø32-0.1 Ø24 Ø60 Ø90 335 340 Ø125H7 40 1) Ø32 Ø82 Ø64 Ø43 3 30º 12-0.1 19 20 counter bore in the mould required only for short sprue 10 Closing force for spring moulds or for injection coining* View E 800 700 Closing force [kn] 600 0 400 300 200 100 0 0 20 40 60 80 100 490 280 32.5 97.5 100 thread M8-16 deep for robotic handling device Mould path [mm] * automatic clamping force adjustment up to 30 kn 35 thread M16-31 deep for robotic handling device 1) Dimensions valid for injection unit 2) Dimension for System W indexing unit 105 6

Mould and platen layout 470 A Fixed platen View A 403.5 420 3 280 210 140 70 743.5 Ø125H7 thread M12-24 deep bores for ARBURG mechanical mould quick-clamping system 70 140 210 280 3 420 490 Movable platen View B thread M8-16 deep for robotic handling device 46 80 4 x bore Ø 30 H7 717.5 530 470 Ø60 670 393,5 291.4 488 490 560 311.4 560 800 403 553 470 530 670 560 710 7

470 A Mould and platen layout 123 405 265 (Displacement stroke) View C infinitely adjustable max. 175 125 1) 261-1 X 3) 155 a 4 x M16 thread 229 C D Ø24,8 Ø29,85 f7 Ejector plate SW 27 index unit 2) (option) View D injection unit 70 injection unit 266 Mount for 320 196 parting line injection 254 M 16 M 16 56,5 12-0,1 52 10,5 345 228,5 (261-1) Ejector coupling for ejector plate, reference circle (option) b a b a Injection positions for various injection unit sizes 2) 70 a min. 70 70 a max. 2 2 b min. 70 70 c min. 185 1 60 20 Ø 110 Ø 80 c 65 20 Ø 110 Ø 90 c Ø Ø 60 counter bore in the mould required only for short sprue 1) Dimensions with eccentric ejection 2) Dimensions for hydraulic nozzle or mech. mould tensioning, see separate dimension sheet (upon request) 3) Observe mould height 8

470 A Maximum shot weights Maximum theoretical shot weights for the most important injection moulding materials (in grams) Injection units according to EUROMAP 70 Screw diameter mm 18 22 25 25 30 35 Polystyrene PS 21 31 40 54 77 105 Styrene heteropolymerizates SB SAN, ABS 1) 20 20 31 30 39 39 53 52 76 74 103 101 Cellulose acetate CA 1) 24 35 45 61 87 119 Celluloseacetobutyrate CAB 1) 22 33 42 56 81 110 Polymethyl methacrylate PMMA 22 32 42 56 80 109 Polyphenylene ether, mod. PPE 19 29 37 72 98 Polycarbonate PC 22 33 42 57 81 111 Polysulphone PSU 23 34 44 58 84 115 Polyamides PA 6.6, PA 6 1) PA 6.10, PA 11 1) 21 19 31 29 40 37 53 77 72 104 98 Polyoximethylene (Polyacetal) POM 26 39 66 96 130 Polyethylene terephthalate PET 25 37 48 64 92 126 Polyethylene PE-LD PE-HD 16 16 24 24 30 31 41 42 59 60 80 82 Polypropylene PP 17 25 32 43 62 84 Fluorpolymerides FEP, PFA, PCTFE 1) ETFE 33 29 44 65 57 86 76 124 109 169 148 Polyvinyl chloride PVC-U PVC-P 1) 25 23 38 35 49 45 65 60 94 87 127 118 400 35 40 45 141 184 232 137 179 227 135 176 223 158 207 262 147 192 243 145 190 240 131 171 216 148 193 244 153 199 252 140 183 231 131 171 216 174 227 287 167 219 277 106 139 176 110 143 181 112 146 185 225 294 372 196 256 324 222 281 157 205 260 1) average value ARBURG GmbH + Co KG Postfach 11 09 72286 Lossburg Tel.: +49(0)7446 33-0 Fax: +49(0)7446 33-3365 www.arburg.com e-mail: contact@arburg.com With locations in Europe: Germany, Belgium, Denmark, France, United Kingdom, Italy, Netherlands, Austria, Poland, Switzerland, Slovakia, Spain, Czech Republic, Turkey, Hungary Asia: People s Republic of China, Indonesia, Malaysia, Singapore, Thailand America: Brazil, Mexico, USA For more information, please go to www.arburg.com. 2009 ARBURG GmbH + Co KG The brochure is protected by copyright. Any utilisation, which is not expressly permitted under copyright legislation, requires the previous approval of ARBURG. All data and technical information have been compiled with great care. However, we are unable to guarantee its correctness. Individual illustrations and information may deviate from the actual delivery condition of the machine. The relevant valid operating instructions are applicable for the installation and operation of the machine. ARBURG GmbH + Co KG Quality: DIN EN ISO 9001 + 14001 certified 680213_EN_GB_012009 Subject to alterations Printed in Germany