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Transcription:

- - - - --- -- - - -- - - - Section Section B Servicing Requirements

a" -- - --- :: =- -=- - -- - - 6000 mile Service Please Note: When servicing work is undertaken on any TVR car an official TVR Service Schedule form should be Brakes referred to. They are available from our Parts Department. Part Number T0022 1. Check security and operation of hand brake Inspect brake pads for wear, callipers for leaks & discs for condition 3. Check brake servo hose for security and condition 4. Check/Top up brake fluid reservoir 6 Check visually brake, fuel, clutch pipes & unions for chafing, leaks and corrosion 7. Adjust handbrake on the inside of the drums and the cable if required 8. Lubricate handbrake mechanical linkage 9. Check mastercylinder and under bonnet grommets sealed, reseal if required Wheels and Tyres 1. Check front and rear wheel alignment Remove road wheels 3. Check tyres for compliance with manufacturers specification: visually for cuts, lumps, bulges, uneven tread wear & depth, tyre pressures and tyre rotation. Adjust if required 4 Refit road wheels to original hub position 5. Check/ Adjust tyre pressures Electrical 1. Check operation of all lamps, horn & warning indicators Remove battery connections clean, grease & refit 3. Check/ Adjust headlamp and auxiliary lamp alignment 4. Check ignition wiring and HT leads for fraying, chafing and deterioration 5. Check operation of alarm system and immobiliser 6. Check window heights & wind noise Engine 1. Renew spark plugs 4. Check condition of driving belts - adjust if required 5. Check throttle operation/throttle stop adjustment 6. Check/ Adjust engine idle speed and fuel mixture settings with computer with the engine at normal running temperature 8. Renew engine oil and filter (every 6000 miles if using mobill) 9. Check condition of engine mounting rubbers 10. Check Crank sensor for debris 11. Check electrical contacts for carbon/corrosion 1 Check engine breather hoses for security and condition

Service Schedule 6000 miles Brakes 1. Check security and operation of hand brake Inspect brake pads for wear, callipers for leaks & discs for condition 3. Check brake servo hose for security and condition 4. Check/Top up brake fluid reservoir 6. Check visually brake, fuel, clutch pipes & unions for chafing, leaks and corrosion 7. Adjust handbrake on the inside of the drums and the cable if required 8. Lubricate handbrake mechanical linkage Wheels and Tyres 1. Check front and rear wheel alignment Remove road wheels 3. Check tyres for compliance with manufacturers specification: visually for cuts, lumps, bulges, uneven tread wear & depth, tyre pressures and tyre rotation. Adjust if required 4. Refit road wheels to original hub position Electrical 1. Check operation of all lamps, horn & warning indicators Remove battery connections clean, grease & refit 3. Check/ Adjust headlamp and auxiliary lamp aligrunent 4. Check ignition wiring and HT leads for fraying, chafing and deterioration 5. Check operation of alarm system and inunobiliser 6. Check window heights & wind noise Engine 1. Renew spark plugs 4. Check condition of driving belts - adjust if required 5. Check throttle operation/throttle stop adjustment 6. Check/ Adjust engine idle speed and fuel mixture settings with computer with the engine at normal running temperature 7. Renew engine oil and filter (every 6000 miles if using mobil1) 10. Check condition of engine mounting rubbers 11. Check Crank sensor for debris 1 Check electrical contacts for carbon/ corrosion Lubrications / Fluids checks 1. Lubricate all hinges, door check mechanisms & bonnet catches

Service Schedule ) - - 6000 miles Lubricate accelerator control linkages and pedal pivot 3. Lubricate propeller shaft sliding joints 4. Lubricate propeller shaft universal joints 5. Check/Top up cooling system 6. Check/Top up fluid in power steering reservoir 7. Check/Top up clutch fluid reservoir 8. Check/Top up windscreen reservoir Leaks 1. Check crankcase breathing system for leaks, hoses for security and condition Check exhaust system for leakage, security & damage 3. Check for fluid leaks from power, manual steering and suspension systems, hydraulic pipes and unions for chafing & corrosion Oils 1. Check/Top up gearbox oil Check/Top up differential oil Steering / Suspension and Propellor Shaft 1. Check/ Adjust steering Check for fluid leaks from power, manual steering and suspension systems, hydraulic pipes and unions for chafing & corrosion 3. Check/Tighten front & rear axle suspension link fixings Check condition of mounting rubbers 4. Check tightness of propeller shaft coupling bolts Others 1. Check condition and security of seats, seat belt mountings, seat belts,buckles and operation of inertia seat belts Check operation of wipers & washers and condition of wiper blades 3. Check operation of doors, bonnet and boot locks 4. Check cooling & heater systems for leaks, hoses for security and condition 5. Check all cambers 6. Carry out road test

Service Schedule Brakes 12000 miles 1. Check security and operation of hand brake Inspect brake pads for wear, callipers for leaks & discs for condition 3. Check brake servo hose for security and condition 4. Renew brake fluid 6. Check visually brake, fuel, clutch pipes & unions for chafing, leaks and corrosion 7. Adjust handbrake on the inside of the drums and the cable if required 8. Lubricate handbrake mechanical linkage Wheels and Tyres 1. Check front and rear wheel alignment Remove road wheels 3. Check tyres for compliance with manufacturers specification: visually for cuts, lumps, bulges, uneven tread wear & depth, tyre pressures. Adjust if required 4. Refit road wheels to original hub position Electrical 1. Check operation of all lamps, horn & warning indicators Remove battery connections clean, grease & refit 3. Check/ Adjust headlamp and auxiliary lamp aligrunent 4. Check ignition wiring and HT leads for fraying, chafing and deterioration 5. Check operation of alarm system and irrunobiliser 6. Check window heights & wind noise Engine 1. Renew spark plugs Renew fuel filter element 3. Renew fuel filter element Check condition of driving belts - adjust if required 3. Check throttle operation/throttle stop adjustment 4. Check/ Adjust engine idle speed and fuel mixture settings with computer with the engine at normal running temperature 5. Renew engine oil and filter (every 6000 miles if using mobill) 6. Check condition of engine mounting rubbers 7. Check Crank sensor for debris 8. Check electrical con tacts for carbon/ corrosion 9. Check/Clean/Replace air filter 10. Check adjust tappets 11 Check timing Chain tension

i Service Schedule 12000 miles )I == ----------------------------------------------------------- Lubrications / Fluids checks 1. Lubricate all hinges, door check mechanisms & bormet catches Lubricate accelerator control linkages and pedal pivot 3. Lubricate propeller shaft sliding joints 4. Lubricate propeller shaft universal joints 5. Check/Top up cooling system 6. Check/Top up fluid in power steering reservoir 7. Renew clutch fluid 8. Check/Top up windscreen reservoir Leaks 1. Check crankcase breathing system for leaks, hoses for security and condition Check exhaust system for leakage, security & damage 3. Check for fluid leaks from power, manual steering and suspension systems, hydraulic pipes and unions for chafing & corrosion Oils 1. Change gearbox oil Change differential oil Steering / Suspension and Propellor Shaft 1. Check/ Adjust steering Check for fluid leaks from power, manual steering and suspension systems, hydraulic pipes and unions for chafing & corrosion 3. Check/Tighten front & rear axle suspension link fixings Check condition of mounting rubbers 4. Check tightness of propeller shaft coupling bolts Others 1. Check condition and security of seats, seat belt mountings, seat belts,buckles and operation of inertia seat belts Check operation of wipers & washers and condition of wiper blades 3. Check operation of doors, bormet and boot locks 4. Check cooling & heater systems for leaks, hoses for security and condition 5. Check all cambers 6. Carry out road test

Service Schedule L'lUUU miles Brakes 1. Check security and operation of hand brake Inspect brake pads for wear, callipers for leaks & discs for condition 3. Check brake servo hose for security and condition 4. Renew brake fluid 6. Check visually brake, fuel, clutch pipes & unions for chafing, leaks and corrosion 7. Adjust handbrake on the inside of the drums and the cable if required 8. Lubricate handbrake mechanical linkage Wheels and Tyres 1. Check front and rear wheel alignment Remove road wheels 3. Check tyres for compliance with manufacturers specification: visually for cuts, lumps, bulges, uneven tread wear & depth, tyre pressures. Adjust if required 4. Refit road wheels to original hub position Electrical 1. Check operation of all lamps, horn & warning indicators Remove battery connections clean, grease & refit 3. Check/ Adjust headlamp and auxiliary lamp alignment 4. Check ignition wiring and HT leads for fraying, chafing and deterioration 5. Check operation of alarm system and immobiliser 6. Check window heights & wind noise Engine 1. Renew spark plugs Renew fuel filter element 3 Renew fuel filter element Check condition of driving belts - adjust if required 3. Check throttle operation/throttle stop adjustment 4. Check/ Adjust engine idle speed and fuel mixture settings withengine at normal running temperature 5. Renew engine oil and filter (every 6000 miles if using mobill) 6. Check condition of engine mow1ting rubbers 7. Check Crank sensor for debris 8. Check electrical contacts for carbon/ corrosion 9. Check/Clean/Replace air filter 10. Check adjust tappets 11. Check timing Chain tension

,' Service Schedule L'lUUU miles Lubrications / Fluids checks 1. Lubricate all hinges, door check mechanisms & bonnet catches Lubricate accelerator control linkages and pedal pivot 3. Lubricate propeller shaft sliding joints 4. Lubricate propeller shaft universal joints 5. Check/Top up cooling system 6. Check/Top up fluid in power steering reservoir 7. Renew clutch fluid 8. Check/Top up windscreen reservoir Leaks 1. Check crankcase breathing system for leaks, hoses for security and condition Check exhaust system for leakage, security & damage 3. Check for fluid leaks from power, manual steering and suspension systems, hydraulic pipes and wlions for chafing & corrosion Oils 1. Check/Top up gearbox oil Renew gearbox oil 3. Renew differential oil 4. Check/Top up differential oil Steering / Suspension and Propellor Shaft 1. Check/ Adjust steering Check for fluid leaks from power, manual steering and suspension systems, hydraulic pipes and unions for chafing & corrosion 3. Check/Tighten front & rear axle suspension link fixings Check condition of mounting rubbers 4. Check tightness of propeller shaft coupling bolts Others 1. Check condition and security of seats, seat belt mountings, seat belts,buckles and operation of inertia seat belts Check operation of wipers & washers and condition of wiper blades 3. Check operation of doors, bonnet and boot locks 4. Check cooling & heater systems for leaks, hoses for security and condition 5. Check all cambers 6. Carry out road test

- CERBERA SERVICE/WORKSHOP.MANl.1AL -, ' " Lubrications / Fluids checks 1. 3. 4. 5. 6. 7. 8. Lubricate all hinges, door check mechanisms & bonnet catches Lubricate accelerator control linkages and pedal pivot Lubricate propeller shaft sliding joints Lubricate propeller shaft universal joints Check/Top up cooling system Check/Top up fluid in power steering reservoir Check/Top up clutch fluid reservoir Check/Top up windscreen reservoir Leaks 1. Check crankcase breathing system for leaks, hoses for security and condition Check exhaust system for leakage, security & damage 3. Check for fluid leaks from power, manual steering and suspension systems, hydraulic pipes and unions for chafing & corrosion 4. Check cooling system for leaks. hoses for security Oils 1. Check/Top up gearbox oil Check/Top up differential oil Steering / Suspension and Propellor Shaft 1. Check/ Adjust steering Check for fluid leaks from power, manual steering and suspension systems, hydraulic pipes and unions for chafing & corrosion 3. Check/Tighten front & rear axle suspension link fixings Check condition of mounting rubbers 4. Check tightness of propeller shaft coupling bolts 5. Check condition of steering joints, rack gaiters, ball joints and wishbones Others 1. Check condition and security of seats, seat belt mountings, seat belts,buckles and operation of inertia seat belts Check operation of Wipers & washers and condition of wiper blades 3. Check operation of doors, bonnet and boot locks 4. Check cooling & heater systems for leaks, hoses for security and condition 5. Check all cambers 6. Check complete underside of car 7. Check operation of cooling fans 8. Valet vehicle + Stamp Service book 9. Carry out road test 10. Centralise steering wheel after road test

541 -- - - - -- - --- --- --- 12000 mile Service Please Note: When servicing work is undertaken on any TVR car an official TVR Service Sched ule form should be referred to. They are available from our Parts Department. Part Number T0022 Brakes 1 Check security and operation of hand brake Inspect brake pads for wear, callipers for leaks & discs for condition 3 Check brake servo hose for security and condition 4. Renew brake fluid 6. Check visually brake, fuel, clutch pipes & unions for chafing, leaks and corrosion 7. Adjust handbrake on the inside of the drums and the cable if required 8 Lubricate handbrake mechanical linkage 9. Check mastercylinder and under bonnet grommets sealed, reseal if required Wheels and Tyres 1 Check front and rear wheel alignment Remove road wheels 3. Check tyres for compliance with manufacturers specification: visually for cuts, lumps, bulges, uneven tread wear & depth, tyre pressures. Adjust if required 4. Refit road wheels to original hub position 5. Check and adjust tyre pressure Electrical 1. Check operation of all lamps, horn & warning indicators Remove battery coru1ections clean, grease & refit 3. Check/ Adjust headlamp and auxiliary lamp alignment 4. Check ignition wiring and HT leads for fraying, chafing and deterioration 5. Check operation of alarm system and immobiliser 6. Check window heights & wind noise Engine 1. Renew spark plugs Renew fuel filter element 3. Renew fuel filter element Check condition of driving belts - adjust if required 3. Check throttle operation/throttle stop adjustment 4. Check/ Adjust engine idle speed and fuel mixture settings with computer with the engine at normal running temperature 5. Renew engine oil and filter (every 6000 miles if using mobill) 6. Check condition of engine mounting rubbers 7. Check Crank sensor for debris 8. Check electrical contacts for carbon/ corrosion 9. Check/Clean/Replace air filter 10. Check adjust tappets 11. Check timing Chain tension 1 Check engine breather /hoses for security and condition

CERBERA SERVlCEI"WORKSHOP MANUAL Lubrications / Fluids checks 1. Lubricate all hinges, door check mechanisms & bonnet catches Lubricate accelerator control linkages and pedal pivot 3. Lubricate propeller shaft sliding joints 4. Lubricate propeller shaft universal joints 5. Check/Top up cooling system 6. Check/Top up fluid in power steering reservoir 7. Renew clutch fluid 8. Check/Top up windscreen reservoir Leaks 1. Check crankcase breathing system for leaks, hoses for security and condition Check exhaust system for leakage, security & damage 3. Check for fluid leaks from power, manual steering and suspension systems, hydraulic pipes and unions for chafing & corrosion Oils 1. Change gearbox oil Change differential oil Steering / Suspension and Propellor Shaft 1. Check/ Adjust steering Check for fluid leaks from power, manual steering and suspension systems, hydraulic pipes and unions for chafing & corrosion 3. Check/Tighten front & rear axle suspension link fixings Check condition of mounting rubbers 4. Check tightness of propeller shaft coupling bolts 5. Check condition of steering joints, rack gaiters, ball joints and wishbones Others 1. Check condition and security of seats, seat belt mountings, seat belts,buckles and operation of inertia seat belts Check operation of wipers & washers and condition of wiper blades 3. Check operation of doors, bonnet and boot locks 4. Check cooling & heater systems for leaks, hoses for security and condition 5. Check all cambers 6. Check complete underside of car 7 Check operation of cooling fans 8. Valet vehicle + Stamp Service book 9. Carry out road test 10. Centralise steering wheel after road test

&SW) - - -- - - =. = ==- - - -- - - - - - - - ---- Please Note: When servicing work is undertaken on any TVR car an official TVR Service Schedule form should be referred to. They are available from our Parts Department. Part Number T0022 Brakes 1. Check security and operation of hand brake Inspect brake pads for wear, callipers for leaks & discs for condition 3. Check brake servo hose for security and condition 4. Renew brake fluid 6. Check visually brake, fuel, clutch pipes & unions for chafing, leaks and corrosion 7. Adjust handbrake on the inside of the drums and the cable if required 8. Lubricate handbrake mechanical linkage 9. Check mastercylinder and under bonnet grommets sealed, reseal if required Wheels and Tyres 1. Check front and rear wheel alignment Remove road wheels 3. Check tyres for compliance with manufacturers specification: visually for cuts, lumps, bulges, uneven tread wear & depth, tyre pressures. Adjust if required 4. Refit road wheels to original hub position 5. Check and adjust tyre pressure Electrical 1. Check operation of all lamps, horn & warning indicators Remove battery cofmections clean, grease & refit 3. Check/ Adjust headlamp and auxiliary lamp alignment 4. Check ignition wiring and HT leads for fraying, chafing and deterioration 5. Check operation of alarm system and immobiliser 6. Check window heights & wind noise Engine 1. Renew spark plugs Renew fuel filter element 3. Renew fuel filter element Check condition of driving belts - adjust if required 3. Check throttle operation/throttle stop adjustment 4 Check/ Adjust engine idle speed and fuel mixture settings withengine at normal running temperature 5. Renew engine oil and filter (every 6000 miles if using mobill) 6. Check condition of engine mounting rubbers 7. Check Crank sensor for debris 8 Check electrical contacts for carbon/ corrosion 9. Check/Clean/Replace air filter 10. Check adjust tappets 11. Check timing Chain tension 1 Check engine breather /hoses for security and condition

CERBERA SERVICEI"WORKSHOP NLANUAL Lubrications / Fluids checks 1. Lubricate all hinges, door check mechanisms & bonnet catches Lubricate accelerator control linkages and pedal pivot 3. Lubricate propeller sha.ft sliding joints 4. Lubricate propeller shaft universal joints 5 Check/Top up cooling system 6. Check/Top up fluid in power steering reservoir 7. Renew clutch fluid 8. Check/Top up windscreen reservoir Leaks 1. Check crankcase breathing system for leaks, hoses for security and condition Check exhaust system for leakage, security & damage 3. Check for fluid leaks from power, manual steering and suspension systems, hydraulic pipes and unions for chafing & corrosion Oils 1. Check/Top up gearbox oil 2 Renew gearbox oil 3. Renew differential oil 4. Check/Top up differential oil Steering / Suspension and Propellor Shaft 1. Check/ Adjust steering Check for fluid leaks from power, manual steering and suspension systems, hyd raulic pipes and unions for chafing & corrosion 3. Check/Tighten front & rear axle suspension link fixings Check condition of mounting rubbers 4 Check tightness of propeller shaft coupling bolts Others 1. Check condition and security of seats, seat belt mountings, seat belts,buckles and operation of inertia seat belts Check operation of wipers & washers and condition of wiper blad es 3. Check operation of doors, bormet and boot locks 4. Check cooling & heater systems for leaks, hoses for security and cond ition 5. Check all cambers 6. Check complete underside of car 7. Check operation of cooling fans 8. Valet vehicle + Stamp Service book 9. Carry out road test 10. Centralise steering wheel after road test '4. 11