Rotasec BA EV. Operation & Maintenance Manual

Rotasec BA EV Operation & Maintenance Manual

Contents Introduction Product Description Instructions for use Technical Information Installation Maintenance Spare Parts Appendix Declaration 2

Rev. Date Author Gunnebo Change Request Document History 00 MRP First edition manual Description Page Section 01 14/03/2017 MRP 82 Added Declaration of Conformity 120 11 02 09/06/2017 MRP CNI00708 Changed drawings to show new fixing positions and quantities 97 98 104 5 Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 3 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 4 Contents Page Section 1 Introduction General 9 Electrical Warnings 9 Proprietary Notices 9 Hardware Changes 10 Rotating Machinery 10 Warnings, Cautions and Notes 10 Warnings 10 Static Sensitive Devices 10 Good Practices 10 Equipment Safety Systems 11 CE - Marking 11 Risk Assessment 11 Section 2 Product Description Model Build Variations 13 BA Units 13 EV Units 15 Technical Specification 18 Standard Technical Specification 18 Alternative options and Accessories 19 Section 3 Instructions for Use Customer Instructions for use 22 Fail State 22 Access Control Devices 22 Programmable Parameters 22 Section 4 Technical Specification Standard Features 23 Optional Features 23 Drives and Controls 27 Restoring Force Adjustment 28 Damping Adjustment (Optional Extra) 28 Electrical Connections 29 Sensor Timing and Solenoid Operation 29 Anti-reverse Ratchet Quietening Adjustment 29 Identifying your Head Configuration 29 Locking Solenoid Adjustment 30 Solenoid Configuration options 30

Section 5 Solenoid Trimmer Configurations 38 Fail safe unit check 38 Fail lock unit check 38 Electronic Circuit Boards. 39 LL2001 Control Logic Board 39 Entry Characteristics 40 Exit Characteristics 40 LL2001 Board Inputs 42 LL2001 Board Outputs 44 LEDs 50 Reset Button 50 Installation Unit Dimensions 51 Unit Weights 53 Unpacking 53 Tool Kit 53 Identifying parts 54 Rotasec BA 90 Exploded View 54 Rotasec BA 120 Exploded View 55 Rotasec EV 90 Exploded View 56 Rotasec EV 120 Exploded View 57 Rotasec EV 90 Interlocking (Double) Exploded View 58 Rotasec EV 120 Interlocking (Double) Exploded View 59 Site Preparation. 60 Electrical Connections 69 Power Supply 70 Connection with Readers 70 MP2000 Remote Control Unit Connection 71 Emergency / Fire Alarm Connections 71 Testing after Installation 72 Power 72 Trouble-Shooting 76 Sensor Board 77 LEDs 77 Power Supply Unit 78 Solenoid Loom Connections 78 Section 6 Programming Data Trimmer Setting Tables 79 Trimmer TR 1 79 Trimmer TR 2 80 Trimmer TR 3 81 Trimmer TR 4 82 Trimmer TR 5 83 Trimmer TR 6 84 Trimmer TR 7 86 Trimmer TR 8 (REL1) 87 5 Build Procedures Appendix Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 6 Section 7 Default Factory Trimmer Settings 87 Maintenance General Care 88 Routine cleaning, all finishes 88 Stubborn stains and discolouration, all finishes 88 Oil, Grease marks, all finishes 88 Rust and other Corrosion products, Stainless finishes 88 Minor scratches on painted surfaces 88 Deep scratches on painted finishes causing rust 88 Greasing 88 Routine Maintenance 89 General Indications 89 Electrical Circuits 89 General Component Maintenance 89 Replacing the LL2001 89 Down light 90 Section 8 Build Procedures Unpacking 91 Tool Kit 91 Site Preparation 92 Cable Routing 94 Top Box Preparation 94 Step By Step Build Guide for BA 90 /120 Interlocking (Double) 95 Section 9 Spare Parts Recommended Spare Parts 112 Available Spares Parts List 115 Section 10 Appendix Wiring diagrams 117 Section 11 Declaration of conformity Declaration of Conformity 120

Appendices Typical Layout Details RotaSec Single Walkway 24 Typical Layout Details RotaSec Double 25 Figure 4.0-90 Titan Head Mechanism Component Identification 26 Figure 4.1-120 Titan Head Mechanism Component Identification 26 Figure 4.2 - Typical Titan Head Mechanism Elevation. 27 Figure 4.3 - Rotor Engagement Detail 27 Figure 4.4 - Restoring Mechanism 28 Figure 4.5 - Damper 28 Fig 4.6-120 FSO/FSO Solenoid configuration 30 Fig 4.7-120 FSO / FSL Mechanism 31 Fig 4.8-120 FSL / FSO Mechanism 32 Fig 4.9-120 FSL / FSL Mechanism 33 Fig 4.10-90 FSO / FSO Mechanism 34 Fig 4.11-90 FSO / FSL Mechanism 35 Fig 4.12-90 FSL / FSO Mechanism 36 Fig 4.13-90 FSL / FSL Mechanism 37 Figure 4.14 - Electrical Plate Assembly. 39 Figure 4.15 - LL2001 Input Schematic 43 Figure 4.16 - LL2001 Input with LED Schematic 43 Figure 4.17 - LL2001 NO dry Contact Output 45 Figure 4.18 - LL2001 NC/NOP dry Contact Output 45 Figure 4.19 - LL2001 npn open Drain MOSFET Output 45 Figure 4.20 - LL2001 npn Darlington Open Collector Output 46 Figure 4.21 - LL2001 npn Darlington Open Collector Output 46 RotaSec BA 90 (Single Walkway) Site Preparation 62 RotaSec BA 120 (Single Walkway) Site Preparation 63 RotaSec EV 90 (Single Walkway) Site Preparation 64 RotaSec EV 120 (Single Walkway) Site Preparation 65 RotaSec EV 90 Interlocking (Double Walkway) Site Preparation 66 RotaSec EV 120 Interlocking (Double Walkway) Site Preparation 67 Figure 5.5 - Readers Connection 70 Figure 5.6 - MP2000 Connection 71 Figure 5.7 - Emergency / Fire Alarm Connections 71 Figure 5.8 - RS485 Serial Line Connections 72 Figure 5.9 - Details of the LL2001 Circuit Board 72 Figure 5.10 - Connections Synoptic 73 Figure 5.11 - LL2001 Hercules Lite Board Connection Details 74 Figure 5.12 - Traffic Lights Connection Details 75 Figure 5.13 - Pictograms Connection Detail (Option) 75 Figure 5.14 - ITC Connection Detail 76 Figure 5.15 - ITC Kit Sensors Layout 77 Figure 10.1 - Wiring Diagram 117 Figure 10.2 - Transit Photocells 118 Figure 10.3 - Traffic Light Details 118 Figure 10.4 - Traffic Light and Pictogram Details 118 Figure 10.5 - Heater Kit Connection Details 119 Figure 10.6 - PedGate Connection Details 119 Figure 10.7 - Lighting Details 119 7 Build Procedures Appendix Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 8

Section 1 Introduction General Please read this manual carefully, it contains information that will assist you with all aspects of installation and maintenance including unpacking. Correct installation & maintenance will ensure smooth functionality and increase the life-span of components. Gunnebo Entrance Control Ltd makes every effort to ensure that this manual is reviewed whenever significant changes are made to the design. However, our policy of continuous improvement may result in some small differences between the unit supplied and the description in this document. Enquiries in this respect should, in the first instance, be directed to our Technical Department. Telephone +44 (0) 1825 746105, Fax +44 (0) 1825 763835, E-mail Turnsupport.entrancecontrol@gunnebo.com Electrical Warnings The electrical power used in this equipment is at a voltage high enough to endanger life. Before carrying out maintenance or repair, you must ensure that the equipment is isolated from the electrical supply and tests made to verify that the isolation is complete. When the supply cannot be disconnected, functional testing, maintenance and repair of the electrical units is to be undertaken only by persons fully aware of the danger involved and who have taken adequate precautions and training The unit must be connected with an MCB that has a minimum contact separation of 3mm Errors Reports on errors, comments and suggestions concerning this manual are requested and encouraged. They should be submitted to: Technical Department, Gunnebo Entrance Control Ltd, Bellbrook Business Park, Uckfield, East Sussex, TN22 1QQ, UK. Telephone +44 (0) 1825 761022, Fax +44 (0) 1825 763835, E-mail Turnsupport.entrancecontrol@gunnebo.com Proprietary Notices All data appearing herein is of a proprietary nature, with exclusive title to it held by Gunnebo Entrance Control Ltd. The possession of this manual and the use of the information are therefore restricted only to those persons duly authorised by Gunnebo Entrance Control Ltd. Do not reproduce, transcribe, store in a retrieval system or translate into any human or computer language, any part of this manual without prior permission of Gunnebo Entrance Control Ltd. Appendix Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents 9 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 10 Hardware Changes No hardware changes may be made without authority from Gunnebo Entrance Control Ltd who will be responsible for ensuring that the proposed change is acceptable in all safety aspects. Personnel authorised by Gunnebo Entrance Control Ltd may only make hardware changes. Any maintenance or modification of emergency stop and guarding circuitry must be followed by safety checks on the whole hard wired emergency stop and guarding circuitry. Prior to a hardware change, records must be made of the change, one of which MUST be sent to the Technical Department at Gunnebo Entrance Control Ltd. Rotating Machinery Rotating industrial machinery may possess huge amounts of stored energy. On no account must you commence maintenance if you do not fully understand what you are doing and/or have not taken all the safety precautions normally associated with industrial electronic control systems and machines. Before starting to work on the equipment, please make yourself familiar with all the associated blocks in the system, including control loops, mechanics, drives, transducers and electronics. Please read all the manuals of the equipment you are unfamiliar with first. Warnings, Cautions and Notes Where necessary within the technical manual, warnings, cautions and notes may be given. Warnings Are for conditions that might endanger people. The instructions given in warnings must be followed precisely. They are given to avoid injury or death. Cautions Are for conditions that may cause damage to equipment, or may spoil work. The instructions given in cautions must be followed to avoid spoilt work or damage to equipment. Notes Alert the user to pertinent facts and conditions. Static Sensitive Devices Some of the PCBs in the equipment covered by this technical mmanual contain static sensitive devices. It is recommended that maintenance and service engineers are fully aware of the local industry regulations and procedures when handling such devices. Good Practices Equipment being installed must not be left unattended unless all potential mechanical and electrical hazards have been made safe. A competent person must be left in charge when the equipment is to be left while potentially unsafe. The following points indicate good practice that will contribute to safety and avoid equipment damage. Ensure that all electrical power supplies are turned OFF and disconnected before working on any of the equipment.

Never leave the equipment in a potentially dangerous state. Use only the correct tools for the task in hand. When working on the equipment, remove any personal jewellery that may be conductive, or clothing that may become entangled with mechanical parts. Equipment Safety Systems Safety systems and controls, such as interlocks, covers and guards, must not be overridden or bypassed by personnel other than authorised staff who are qualified to carry out prescribed actions within specified warnings. CE - Marking The RotaSec BA/EV is CE marked, developed and manufactured according to the EU s Machinery, Low-Voltage and EMC - Directives. Risk Assessment Risk assessment is graded into categories of safety, rated 1 to 8 (where 8 is the highest risk level). The following activities are covered. Rating 1: Rating 2: Rating Activity 1 Cleaning 2 General Installation 3 Servicing 4 Servicing General Maintenance Using Chemical Fixers 5 Commissioning 8 Floor Drilling Glass Panel Installation Cleaning. Who is at Risk Hazard Current Controls General Installation Who is at Risk Hazard Current Controls Engineers or Site Personnel Miss-use of Cleaning Fluids Compliance with COSHH regulations Site Personnel Objects/Tools in Installation area Trained Installation Engineers Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Rating 4: General Maintenance Who is at Risk Hazard Current Controls Site Personnel Electric Shock Isolation of Power/Trained Service Personnel Appendix 11 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 12 Using Chemical Fixer Rating 5: Rating 8: Who is at Risk Hazard Current Controls Commissioning Who is at Risk Hazard Current Controls Floor Drilling Who is at Risk Hazard Current Controls Glass Panel Installation Important Notice Who is at Risk Hazard Current Controls Site Personnel within Vicinity of the Work Area Fume Inhalation Compliance with COSHH regulations Site Engineer Power Supply/Moving Parts Isolate Power Installation Engineer Flying Debris and Noise Protective Equipment must be worn Installation Engineer Glass Breaking Incorrect handling techniques Protective Equipment must be worn. The RotaSec is a security product; any children or minors using the RotaSec must be supervised and accompanied by a responsible adult. Gunnebo Entrance Control Ltd does not accept any liability if this rule is not enforced.

Section 2 Product Description The RotaSec BA/EV features a modern modular design concept that makes it perfect for all external applications such as defence and industrial sites. An all welded steel rotor with straight arms runs in a phosphor bronze bearing at the top and is supported by a maintenance free polymer bearing at the base. The RotaSec can be provided in a choice of RAL colours, 304 grade and 316 grade stainless steel. On double units the rotors are interlocked for increased security. Entry and Exit can be made by card reader, or any other type of control device specified by the client at the time of order. The Rotasec is controlled by the Titan mechanical head and LL2001 logic platform, which are secured in a weather proof containment box. Model Build Variations The following variations can be supplied by Gunnebo; however this technical manual provides sufficient information to cover all models. BA Units RotaSec BA: Simple painted steel tubular structure(with stainless steel rotor column) or stainless steel structure. The full height turnstile is delivered in kit form allowing reduced transport costs or in mono-block form allowing reduced installation time and cost. The RotaSec is available with a 90º and 120º rotor. It is also available as a Single rotor for one lane or a Double Interlocking layout for two lanes see (EV DI model). BA 90 Single- Basic model. Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 13 Build Procedures

EV Units With enhanced side protection,painted steel tubular structure(with stainless steel rotor column) or stainless steel structure. The full height turnstile is delivered in kit form allowing reduced transport costs or in mono-block form allowing reduced installation time and cost. The RotaSec is available with a 90º and 120º rotor. It is also available as Single rotor for one lane. The EV Double Interlocking layout for two lanes, also fully matches with the BA aesthetics. EV 90 Single- Evolution Model. EV 120 Single- Evolution Model Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 15 Build Procedures

PedGate PedGate With Canopy Appendix Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents 17 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 18 Technical Specification An all welded steel rotor with straight arms runs in a phosphor bronze bearing at the top and is supported by a maintenance free polymer bearing at the base. Entry and exit can be made by card reader, push button or any other type of control device specified by the client at the time of order. All controls are housed within the unit, therefore NO separate switches or control boxes are required. Control of the rotor is achieved by an electromechanical head mounted within the top section of the RotaSec and accessible by removing the access panel, featuring, A positive action lock which prevents two passages at one time. A self-centring mechanism to ensure complete rotation of the head to the reset/ home position. An anti-backup device prevents reverse rotation when the head has moved more than 32 from the reset/home position. Standard Technical Specification Orientation: Pass left or pass right (Pass left available with locks on secure side) Rotor Wings: 4NO for the RotaSec 90 3NO for the RotaSec 120 Drive: Manually operated Materials: Casework: Box and round hollow section electrophoresis treated under a final smooth gloss polyester powder top coat, for painted version, or stainless steel AISI 304 grade ( upgradable to 316 grade as option), for the stainless steel version. Function: Mechanism: Security: Power Supply: Power Rating: Rotor Column: Canopy (Option) The central rotating column of the rotor assembly is stainless steel grade 304 ( upgradable to 316 as option), same as for the horizontal bars, further with black plastic end caps and joint rings. Aluminium frame with 4mm thick polycarbonate transparent infill or grey solid infill, with connecting brackets to the unit frame in stainless steel AISI 304 grade ( upgradable to 316 grade as option) Passage in both directions, electronically controlled. Control of the RotaSec operation is achieved by an electromechanical head mechanism. Head damping available as an optional extra. Passage through the dead area is prevented by stator bars. 115/230 Vac 50/60Hz Standby or Passage 50Va (Alarm Condition 50Va) * Heater Kit Option add 400W

Logic Voltage: Power Failure: Fire Alarm: Interface: 24Vdc The basic features of the board are as follows: In the event of an emergency or isolation of the power supply the RotaSec can be configured to Fail- Safe i.e. Rotates freely or Fail-Lock i.e. locks in the HOME position. Either option is available in one or both directions. (As standard the RotaSec is configured bi-directional fail-safe unless requested during the ordering process) This is configurable on site if required. Input facility available for 0V contact supplied by others to effect fail state. The mechanism is controlled by means of the LL2001 microprocessor control logic with the following features: One input for unlocking the Titan-Lite FHT for transit in direction A ; One input for unlocking the Titan-Lite FHT for transit in direction B ; Two pairs of protected outputs for driving the traffic lights (Red and Green) in directions A and B ; NOTE - Two pairs of protected outputs can be used for driving the Red and Green lights in direction A (PL) and B (PR). In this mode the remaining two outputs can be used for indicating availability of use or for counting passage in either direction. Two outputs that can be directed to relays with voltage free contacts to provide an interface with external components; One relay output with voltage free contact for alarm signalling; Six TTL inputs for optional devices connection; Fast acting fuses 5 x 20mm, 2A / 250V; RS485 asynchronous serial line; (Protocol available on request) Two NPN outputs that can be used to provide an interface with external components. Programmable by means of Trimmers; Microprocessor reset button; One output that can be directed to a relay with voltage free contacts to provide a TECHNICAL Alarm. Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Operating Temperature: Transportation and Storage: -5 C to +50 C -10 C to +50 C (With optional heater Kit) -25 C to +55 C Appendix Note - This Technical Manual is applicable to all variants. Alternative options and Accessories 19 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 20 Alternative finishes and materials. ITC (Improper transit control) Card reader integration. Canopy Baseplate Fully assembled option Traffic lights (LED)* Down lights (LED) * All units come with the blanking panel for traffic lights, but if required the LEDs must be ordered separately as they are an optional extra.

Section 3 Instructions for Use The information contained in this section should be used as a basis for the instruction of personnel in the correct use of the doors. BA 90 Single PR PL EV 90 Single PR PL EV 90 Double Interlocking PR PL PL PR BA 120 Single PR PL EV 120 Single PR PL EV 120 Double Interlocking PR PL PL PR Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 21 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 22 Customer Instructions for use The operating procedure is shown below and given the sequence of passage through the RotaSec in either direction. PR PL 1. The Rotor will normally be locked, unless a free entry/exit option has been specified. 2. Operate the Access Control Device if fitted. 3. On the acceptance of a signal from the Access Control Device the rotor will unlock and be free to rotate in one direction. 4. Pass through the RotaSec, using your arms to manually push the rotor. 5. The rotor will automatically lock in its new position once the passage has been completed. Important Notices - Only one person at a time should pass through the turnstile. Large packages should be carried in front of you. Should any article become caught in the rotor, STOP, and DO NOT keep forcing through in the same direction. Fail State The RotaSec can be set to fail lock (FSL) or fail safe (FSO) in either direction via alteration of the solenoids and programmable parameters. The fail state is the same as when a fire alarm signal is received. Access Control Devices Gunnebo can supply the mounting for an Access Control Device, which is specified at the initial order to meet customer requirements. Programmable Parameters The system operation is conditioned by the values of the 8 trimmers stored in the LL2001 PCB Control Logic. When the control logic microprocessor executes the program it verifies the values of the specific Trimmers which set the operation and function of the unit. The configuration of the gate can be changed using a combination of the 8 Trimmers on the LL2001 board. For more information about configuring the unit please see "Programming Data" on page 79

Section 4 Technical Specification Standard Features Servicing from above the walkway Welded stainless steel 304 or mild steel with painted finish dependent on which part number is selected Walkway down-lights (not fitted as standard available as an option) Electromechanical head mechanism Rotor restoring mechanism Reliable LL2001 logic platform Fail-safe or Fail-lock A combination of Fail-lock and Fail-safe Optional Features Standard card reader box Custom card reader box Status light pictogram (only available in combination with standard card reader box) Damping for head mechanism Canopy Canopy infill Base plate Unit full assembled Traffic lights Down lights Heating kit to cover ranges of -10 c to +50 c Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 23 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 24 Typical Layout Details RotaSec Single Walkway Shown on the picture below is the general location of all the main parts assemblies that make up the unit. Item Description 1 Top Channel Assembly Single 2 Mechanism Mounting Plate 3 LL2001 Electrical Assembly 4 Titan Mechanism 5 Top Channel Top Cover Single 6 Top Channel Front Cover Single 7 Mink Bursten Brush Seal AD115-K100 8 Passage Chevron 9 Heater

Typical Layout Details RotaSec Double Shown on the picture below is the general location of all the main parts assemblies that make up the unit. Item Description 1 Top Channel Assembly Interlocking 2 Mechanism Mounting Plate 3 LL2001 Electrical Assembly 4 Titan Mechanism Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents 5 Top Channel Top Cover Interlocking 6 Top Channel Front Cover Interlocking 7 Mink Bursten Brush Seal AD115-K100 Appendix 8 Passage Chevron 9 Heater 25 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 26 This section gives details of the main components that make up the RotaSec. Figure 4.0-90 Titan Head Mechanism Component Identification Figure 4.1-120 Titan Head Mechanism Component Identification

Figure 4.2 - Typical Titan Head Mechanism Elevation. (Position of components vary slightly between models) Figure 4.3 - Rotor Engagement Detail Note - All Rotor variants should be inserted into the mechanism bearing as detailed above. Drives and Controls Refer to figures for outline dimensions & fixing details of the head. The head is mounted by means of 4 x M12 bolts through slotted holes in the chassis. It is mounted on bonded rubber anti-vibration mountings. (Optional Extra) Fine adjustment of the rotor home position in relation to the turnstile framework can be achieved by slackening the 4 x M12 mounting bolts in the slotted holes and rotating the complete head assembly to the desired rotor position and re-tightening. Connection of the turnstile rotor to the head is by means of a 44.4mm (1.75 inch) square section spigot at the top of the rotor, which engages in a similar hole in the head ratchet block. It is essential that this spigot is aligned with the rotor and also maintained perpendicular to the head chassis plate. Appendix Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Two M8 grub screws spaced at 90 secure the rotor spigot to the head unit. 27 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 28 Restoring Force Adjustment The force exerted by the restoring spring can be adjusted to cater for a wide range of rotor configurations. The factors affecting the configuration are: Rotor weight and diameter Whether the unit is damped or undamped. General friction within the installation User preference The minimum force is always that required to rotate the unit to the next home position after the rotor has moved half way through the cycle following a release signal. The length of the spring should be adjusted to achieve this. (Spring length is shortened to increase the force and lengthened to reduce it). Carry out checks at various positions in the cycle by ensuring that the unit, when starting from a static position, will always be fully restored to the home position. The restoring force may be increased as required to suit user preference. Note that a high restoring force will require more effort to initially rotate and with undamped units, lead to higher impact forces on the mechanism as the rotor nears the home position. Figure 4.4 - Restoring Mechanism Damping Adjustment (Optional Extra) An adjustable hydraulic damper is be fitted to the head assembly as an optional extra to be requested at the time of ordering. This reduces the shock and noise which can occur when the turnstile rotor reaches the home position. Figure 4.5 - Damper The damper should be adjusted to suit user preference and the weight diameter of the rotor.

Note - There is some interaction between the damper setting and restoring force. First set the damping as required for the application by unlocking the grub screw, swinging the rotor as hard as possible, adjusting the damper by means of the rotor adjustment on the side of the damper, so that the rotor comes to a controlled stop at the home position. Zero is minimum damping, 8 maximum. Final adjustment is fairly critical and sensitive. The restoring force can then be adjusted as in the previous section, so that the rotor will return to the home position against the resistance of the damping. Check this by rotating the unit until the Cam contacts the damper roller with the head stationary. A properly adjusted restoring mechanism should then always return the unit to the home position. Note - That if it is necessary to increase the restoring force then it may be necessary to further increase the damping slightly. It is a question of balancing the one against the other, making adjustment as necessary until the system is tuned. Electrical Connections The locking solenoids have a flying loom with shrouded male connectors. Polarity of the connection to the solenoids is unimportant. The Head unit must be connected to Earth. An M5 threaded stud is provided for this purpose. Sensor Timing and Solenoid Operation The LL2001 microprocessor controller will operate with a dc supply from the in-built PSU from 5 to 24v, providing a negative signal, when a sensor is active. Anti-reverse Ratchet Quietening Adjustment The TITAN head quietening mechanism will have been tested and fully adjusted for correct operation in the factory. However, during the life of the unit there may be some wear in the components. Should adjustment be required, (indicated by ratchet noise as the head is rotated) the slotted grub screws can be rotated clockwise with a screwdriver, quarter of a turn at a time until the ratchet noise is eliminated. Identifying your Head Configuration By default the head mechanism unless otherwise stated will be delivered in the FSO/FSO configuration. Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 29 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 30 Locking Solenoid Adjustment The configuration of the head locking solenoids can be changed from fail safe on power failure to fail lock or vice-versa in both directions of rotation, by re-adjustment of the component parts. Solenoid Configuration options It is possible if required to adjust the configuration of the unit to accommodate the customers requirements. you can have either mechanical Fail Safe or mechanical Fail Locked. Fig 4.6-120 FSO/FSO Solenoid configuration PR Solenoid PL Solenoid

Fig 4.7-120 FSO / FSL Mechanism PR Solenoid PL Solenoid Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 31 Build Procedures

Fig 4.9-120 FSL / FSL Mechanism PR Solenoid PL Solenoid Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 33 Build Procedures

Fig 4.11-90 FSO / FSL Mechanism PR Solenoid PL Solenoid Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 35 Build Procedures

Fig 4.13-90 FSL / FSL Mechanism PR Solenoid PL Solenoid Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Note - If the fail state of the solenoid is changed by physically turning it around then parameter on LL2001 board trimmer 1 must be set. Appendix 37 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 38 i.e. Solenoid Trimmer Configurations Pass Left Direction A Pass Right Direction B Trimmer 1 Value (FSL) Fail Locked FSL (FSL) Fail Locked 8 (FSO) Fail Safe (FSL) Fail Locked 6 (FSL) Fail Locked (FSO) Fail Safe 7 (FSO) Fail Safe (FSO) Fail Safe 9 Warning - Fail lock solenoids become hot during operation since they are energised until released. Fail safe unit check 1. With solenoid de-energised and plunger extended by action of the spring the locking pawl is held clear of the baffle plate outside diameter. Adjust the position of solenoid coil if necessary, with the head in the home position, retract the plunger manually, and the locking pawl will engage in the recess on the ratchet block without excessive friction. On release pawl will also swing clear. 2. Energise the solenoid; the pawl will engage the recess in the ratchet block. De-energise the solenoid and the pawl will release clear of baffle plate outside diameter. 3. Re-energise the solenoid and the pawl is engaged in the ratchet the block. Manually operate the locking pawl to the Release Position against the force of the energised solenoid. There will be some resistance but it must not be excessive. Adjust the position of the solenoid coil to reduce resistance to a minimum and re-check as detailed above. Fail lock unit check 1. With the solenoid de-energised and the plunger extended by action of the spring, (head in home position) the locking pawl is engaged in the recess in ratchet block. Adjust the position of the solenoid coil as required. Retract the plunger manually, the locking pawl will swing clear of the baffle plate outside diameter. On release, the pawl will re-engage the ratchet block. 2. Energise the solenoid. The pawl will release clear of the baffle plate outside diameter. Deenergise the solenoid and the pawl will re-engage the ratchet block.

Electronic Circuit Boards. Figure 4.14 - Electrical Plate Assembly. The mechanism has one Electrical Assembly comprising of the electrical mains connection location and electronic control and interface card options. For schematic and Customer Connection refer to "Section 5" on page 51. LL2001 Control Logic Board The LL2001 board is the control logic of the RotaSec. This micro controller based logic detects the rotation of the mechanism, controls the locking solenoids, manages the time outs and the interface I/O towards the external world. Many parameterised functional factors are made adjustable by means of 8 trimmers. The basic features of the board are as follows: Appendix Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents One input for unlocking the RotaSec for transit in direction A. One input for unlocking the RotaSec for transit in direction B. Two pairs of protected outputs for driving the Two Way Lighting Indicators (Red and Green) in directions A and B. 39 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 40 NOTE-Two pairs of protected outputs can be used for driving the Red and Green lights in direction A and B. In this mode the remaining two outputs can be used for indicating availability of use or for counting passage in either direction. Two outputs that can be directed to relays with voltage free contacts to provide an interface with external components. One relay output with voltage free contact for alarm signalling. Six TTL inputs for optional devices connection. Fast acting fuses 5 x 20mm, 2A / 250V. RS485 asynchronous serial line. Two NPN outputs that can be used to provide an interface with external components or for an alarm/drop arm features Programmable by means of Trimmers Microprocessor reset button. One output that can be directed to a relay with voltage free contacts to provide a TECHNICAL Alarm. Entry Characteristics The entries are NPN types; for this reason, it is necessary to close the contact of the mass to render it active. An entry is considered active if a voltage between 0 and 1.2 Volt is applied, or it is inactive if it a voltage between 3.0 and 24 volt is applied or an open contact. Exit Characteristics Exits are those with open collector. They have to have the common at 24Vdc positive tensions. The following characteristics are valid with ambient temperatures of 70 C. Solenoids A and B Exit Aux 1 Exit Aux 2 700mA 700mA 320mA LEDs / Pictograms 160mA (considering that only one symbol is illuminated at any time) Service Contactor 160mA Timings Duration of the counting pulse Time for hiding the entry opposite to the transit Time for hiding the photocells at the end of the rotation Photocell filter Maximum time before the positioning alarm Maximum time of lack of serial communication Alarm duration Filter for entry reader 250msec/1000msec 2 seconds 1 second 300 msec 8 seconds 7 seconds 5 seconds 30 msec

The main features of the LL2001 board are listed below: Microcontroller: Interfaces: Power: Inputs: Outputs: Other: Motorola MC68HC908AB32 (based on 8-bit microprocessor HC08 family) 32 Kbytes Flash IS programmable; 1 Kbytes RAM; 512 bytes EEPROM clock 4.91Mhz. Half duplex RS485; 24Vdc; 16 TTL type; 3 dry contact (2 of them NO/NC configurable); 11 open collector npn; 1 push button (hard reset); 8 trimmers for parameters setting. Qualified personnel only must carry out parameter changes. It is recommended that before any changes are made the old locations and values are recorded, and when the change is completed the new values are listed for record purposes. Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents LED'S TX On during rs485 serial line transmission Appendix RX On during rs485 serial line receiving EM DL1 DL2 On when the emergency / fire alarm input is low level On when auxiliary input 3 voltage is low level On when auxiliary input 4 voltage is low level 41 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 42 DL3 DL4 DL5 DL6 DL7 DL8 DL9 DL10 DL11 DL12 DL13 JP1 JP2 TERM LL2001 Board Inputs LED'S On when auxiliary input 1 voltage is low level On when auxiliary input 2 voltage is low level Blinking during normal execution of the program On during alarm condition On when release A input voltage is low level On when release B input voltage is low level On when S3 sensor is excited On when S2 sensor is excited On when S1 sensor is excited On when auxiliary input 5 voltage is low level On when auxiliary input 6 voltage is low level Jumpers NC/NO contact configuration of REL2 relay (factory setting: NO) NC/NO contact configuration of REL3 relay (factory setting: NO) RS485 line termination (factory setting: OFF) Fuse 5x20 2A Fast; protection on the +24Vdc power supply line DIP Switches Set the address in case of connection with rs485 serial bus (on page 72) Trimmers Time outs and functional parameters setting (See "Section 6" on page 79) The inputs are NPN types; for this reason, it is necessary to close the contact of the mass to activate it. Whereas it is inactive if it an open contact is applied.

Connector - Pins Description Electrical Characteristics Release Pin 1 Release Pin 3 User-Int Pin 1 User-Int Pin 2 User-Int Pin 3 User-Int Pin 4 User-Int Pin 5 In-Aux Pin 2 Reader authorization for direction A Reader authorization for direction B Lock mode command for direction A Unlock mode command for direction A Lock mode command for direction B Unlock mode command for direction A Emergency / fire alarm command In-Aux Pin 3 2 In-Aux Pin 4 Auxiliary input 3 In-Aux Pin 5 # 4 In-Aux56 Pin 1 5 In-Aux56 Pin 2 6 Figure 4.15 - LL2001 Input Schematic Figure 4.16 - LL2001 Input with LED Schematic 1 Figure 4.16 - LL2001 Input with LED Schematic Figure 4.15 - LL2001 Input Schematic Figure 4.16 - LL2001 Input with LED Schematic Rated input voltage: 5Vdc Input voltage high: open (min. 3Vdc) Input voltage low: Max 1.2Vdc Input current: 0.5mA@0Vdc Rated input voltage: 5Vdc Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Input voltage high: open (min. 3Vdc) Input voltage low: Max 1.2Vdc Input current: 8mA@0 Vdc Appendix 43 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 44 LL2001 Board Outputs Connector - Pins Description Electrical Characteristics USER-INT pin 6, 7 OUT-CRD pin 1, 2 OUT-CRD pin 3, 4 SOLENOID pin 8 SOLENOID pin 10 REL1 dry contact REL2 dry contact (NC/NO settable by jumper) REL3 dry contact (NC/NO settable by jumper) Solenoid A driving output Solenoid B driving output Figure 4.17 - LL2001 NO dry Contact Output Figure 4.18 - LL2001 NC/NOP dry Contact Output Figure 4.19 - LL2001 npn open Drain MOSFET Output OUT-AUX pin 2 Auxiliary output 1 Figure 4.20 - LL2001 npn Darlington Open Collector OUT-AUX pin 3 Auxiliary output 2 LIGHT-A pin 2 LIGHT-A pin 3 LIGHT-A pin 4 LIGHT-B pin 2 LIGHT-B pin 3 LIGHT-B pin 4 SRV-CNT pin 2 Pictogram A: Red cross sign Pictogram A: Badge sign Pictogram A: Green arrow sign Pictogram B: Red cross sign Pictogram B: Badge sign Pictogram B: Green arrow sign Service counter output Output Figure 4.21 - LL2001 npn Darlington Open Collector Output

Figure 4.17 - LL2001 NO dry Contact Output Figure 4.18 - LL2001 NC/NOP dry Contact Output Figure 4.19 - LL2001 npn open Drain MOSFET Output Rated input voltage: 1A@24 Vdc resistive, 1A@120 Vac resistive, Max. Switched voltage: AC: 120V ; DC: 60V Max. Switched current: 1A Max. Switched power: 120 VA ; 30W Rated input voltage: 1A@24 Vdc resistive, 1A@120 Vac resistive, Max. Switched voltage: AC: 120V ; DC: 60V Max. Switched current: 1A Max. Switched power: 120 VA ; 30W Ratings: 2A@24 Vdc Max. On voltage: 1.6V@I = 1.4A Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 45 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 46 Figure 4.20 - LL2001 npn Darlington Open Collector Output Ratings: 2A@24 Vdc Max. On voltage: 1.6V@I = 1.4A Figure 4.21 - LL2001 npn Darlington Open Collector Output Ratings: Max. On voltage: 500mA@24 Vdc 1.6V@I = 350mA

IN-AUX Type: Amp Modu II (male) 6 positions OUT-AUX Type: Amp Modu II (male) 4 Positions Pin Signal Pin Signal 1 +24 Vdc output 1 +24 Vdc output 2 Auxiliary input # 1 2 Auxiliary output # 1 3 Auxiliary input # 2 3 Auxiliary output # 1 4 Auxiliary input # 3 4 GND 5 Auxiliary input # 4 6 GND Pin LIGHT-A Type: Amp Modu II (male) 4 positions IN-AUX56 Type: Amp Modu II (male) 2 positions Signal 1 Auxiliary input # 5 2 Auxiliary input # 6 LIGHT-B Type: Amp Modu II (male) 4 positions Pin Signal Pin Signal 1 +24 Vdc output 1 +24 Vdc output 2 Picto A: Red cross sign 2 Picto B: Red cross sign 3 Picto A: Badge sign 3 Picto B: Badge sign 4 Picto A: Green arrow sign 4 Picto B: Green arrow sign Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 47 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 48 RS485 Type: Sauro CTM (male) 3.5mm pitch, 3 positions; + CTF (female) terminal block for wire diameter: 0.05 1.5mm2 (30 16 AWG) Pin Signal 1 Data- : low signal of the RS485 serial line 2 Data+ : high signal of the RS485 serial line 3 GND : mass filtered by a 22 H inductance USER-INT Type: Sauro CTM (male) 3.5mm pitch, 10 positions; + CTF (female) terminal block for wire diameter: 0.05 1.5mm2 (30 16 AWG) OUT-CRD Type: Sauro CTM (male) 3.5mm pitch, 4 positions; + CTF (female) terminal block for wire diameter: 0.05 1.5mm2 (30 16 AWG) Pin Signal Pin Signal 1 Lock mode input for direction A 1 REL2 common contact 2 Unlock mode input for direction A 2 REL2 NO contact 3 Lock mode input for direction B 3 REL3 common contact 4 Unlock mode input for direction B 4 REL3 NO contact 5 Emergency / fire alarm input 6 REL1 common contact 7 REL1 NO contact 8 +12 Vdc output 9 GND 10 +24 Vdc output

RELEASE Type: Sauro CTM (male) 3.5mm pitch, 4 Positions; + CTF (female) terminal block for wire diameter: 0.05 1.5mm2 (30 16 AWG) POWER Type: LS50-24 HO/C (male) 5mm pitch, 2 positions + PA252 (female) terminal block for wire diameter: 0.08 2.5mm2 (28 14 AWG) Pin Signal Pin Signal 1 Authorization input for reader A 1 GND 2 GND 2 + 24 Vdc power supply input 3 Authorization input for reader B 4 GND SRV-CNT Type: Amp modu II (male) 4 positions SOLENOID Type: Amp modu II (male) 10 positions) Pin Signal Pin Signal 1 +24 Vdc output 1 do not use 2 Service counter output 2 do not use 3 Not used 3 do not use 4 GND 4 GND 5 +5 Vdc output 6 +24 Vdc output 7 +24 Vdc output 8 A solenoid driving output 9 +24 Vdc output 10 B solenoid driving output Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 49 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 50 Connector IN-AUX: Connector IN-AUX56: Connector OUT-AUX: Connector SRV-CNT: Connector OUT-CRD: Connector RS485: DIP Switches: Connector USER-INT: Has 4 inputs that are factory set as options from the following ITC sensors H and L. Has 2 inputs that are factory set as options from the ITC sensors A and B. Has 2 outputs that are factory set as options from the following Buzzer, Alarms, Counters and Reader Enable signals. Provides an output for a Service Counter. At the end of each rotation (in both directions A and B) a 250mS pulse or 1000mS pulse is generated dependant on trimmer settings. Is connected to the Card Readers They indicate that a Passage has occurred or the turnstile is ready to receive a signal to Unlock. The outputs are dry contacts (relays). Is the Serial Interface port. The board has a four way dipswitch which is used to set Serial address. Communication protocol is the Standard Gunnebo version 3.40. By using this protocol it is possible to programme the RotaSec. By using the I/O it is possible to select the function mode of operation for the RotaSec i.e. Locked, Unlocked, Reader, Temporary, Single Passage and Exit/ Entry Emergency. NOTE: To select the single passage in the Local Mode using the USER-INT, it is necessary to activate (Ground) the Unlocked A or B entry for less than 0.5 seconds, after which the gate enters the UNLOCKED or TEMPORARY mode depending on the state of the Locked Entry. LEDs The board has status LEDs that indicate the operating status of the mechanism. All the exits, except those in the Local Mode, have LEDs which indicate that a determined entry has effectively been activated. Reset Button The Reset Button should be pressed whenever a Trimmer Adjustment has been made.

Section 5 Installation Unit Dimensions BA 90 Single Dimension mm BA 120 Single Dimension mm Passage Height 2100 Passage Height 2100 Passage Walkway/s 692 Passage Walkway/s 692 Ready Passage opening 559 Ready Passage opening 771 Overall Gate Height 2393 Overall Gate Height 2393 Overall Gate width 1603 Overall Gate width 1603 Overall Gate Length 1317 Overall Gate Length 1157 Gate with Canopy Height 2620 Gate with Canopy Height 2620 Canopy Length 1855 Canopy Length 1855 Gate with Canopy Width 1645 Gate with Canopy Width 1645 Gate with Baseplate Height 2401 Gate with Baseplate Height 2401 Gate with Canopy & Baseplate Height EV 90 Single 2628 Dimension mm Gate with Canopy & Baseplate Height EV 120 Single 2628 Dimension mm Passage Height 2100 Passage Height 2100 Passage Walkway/s 692 Passage Walkway/s 692 Ready Passage opening 559 Ready Passage opening 756 Overall Gate Height 2393 Overall Gate Height 2393 Overall Gate width 1603 Overall Gate width 1603 Overall Gate Length 1654 Overall Gate Length 1492 Gate with Canopy Height 2620 Gate with Canopy Height 2620 Canopy Length 1855 Canopy Length 1855 Gate with Canopy Width 1645 Gate with Canopy Width 1645 Gate with Baseplate Height 2401 Gate with Baseplate Height 2401 Gate with Canopy & Baseplate Height 2628 Gate with Canopy & Baseplate Height 2628 Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix BA 90 Double Interlocking Dimension mm BA 120 Double Interlocking Dimension mm Passage Height 2100 Passage Height 2100 51 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 52 BA 90 Double Interlocking Passage Walkway/s Dimension mm 2 off passages 692 BA 120 Double Interlocking Passage Walkway/s Dimension mm 2 off passages 692 Ready Passage opening 559 Ready Passage opening 756 Overall Gate Height 2393 Overall Gate Height 2393 Overall Gate width 2442 Overall Gate width 2442 Overall Gate Length 1654 Overall Gate Length 1576 Gate with Canopy Height 2620 Gate with Canopy Height 2620 Canopy Length 1855 Canopy Length 1855 Gate with Canopy Width 2488 Gate with Canopy Width 2488 Gate with Baseplate Height 2401 Gate with Baseplate Height 2401 Gate with Canopy & Baseplate Height Pedgate 2628 Dimension mm Passage Height 2100 Passage Walkway/s 1100 Ready Passage opening N/A Overall Gate Height 2172* Overall Gate width 1372 Overall Gate Length 175 Gate with Canopy Height 2620 Canopy Length 1855 Gate with Canopy Width 1418 Gate with Baseplate Height 2180 Gate with Canopy & Baseplate Height * With Optional Infill 2393 2628 Gate with Canopy & Baseplate Height 2628

Unit Weights Rotasec Type No Options Approximate Weight (Kg) With Baseplate With Canopy With Base and Canopy BA 90 Single 243 348 304 409 BA 120 Single 249 354 310 415 EV 90 Single 379 484 440 545 EV 120 Single 359 464 420 525 EV 90 Double Interlocking 577 834 657 914 EV 120 Double Interlocking 452 709 532 789 Pedgate 85** N/A 155 N/A ** 100Kg with Optional Infill Unpacking On receipt of equipment on site, check all items are complete and undamaged. If for any reason transit damage has occurred, ensure the extent of any damage is recorded and if considered necessary report the incident to Gunnebo Entrance Control Ltd. Unwrap the Side Frame Assemblies and remove the travel strap around the side walls prior to lifting into place. RotaSec models are delivered as a partly assembled kit of parts, which may require lifting equipment with working capacity of at least 600Kgs for off-loading and installation. Retain all major component packaging for re-use in the event that items may need to be returned for servicing during their life. Tool Kit The following tools are recommended to be available for the installation routines necessary on the RotaSec Step Ladder One Metre Long (minimum) Spirit Level Tape Measure Set of Metric Allen Keys Set of Metric Spanners Crowbar Hammer Drill Nylon Mallet Tool Kit - General Safety Glasses Safety Gloves Generator (if power is not available) Chalk Plumb Line Shims Mastic Resin Lump Hammer and Chisel Diamond Drill bits 12mm Tungsten Drill bits 12mm Extension Lead Special Key (for access panel) PLEASE READ ALL SECTIONS CAREFULLY BEFORE COMMENCING INSTALLATION Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 53 Build Procedures

Rotasec BA 120 Exploded View Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 55 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 56 Rotasec EV 90 Exploded View

Rotasec EV 120 Exploded View Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 57 Build Procedures

Rotasec EV 120 Interlocking (Double) Exploded View Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 59 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 60 Site Preparation. Ensure the site base area has been completed in accordance with the approved site installation drawing below. NOTE- 1. A concrete base suitable for external or internal use is required. Alternative types of base may be acceptable subject to discussion with Gunnebo technical personnel. 2. Fixing centres, it is not necessary to pre-drill the base to receive the RotaSec, drilling is carried out when the equipment is erected. 3. Conduit entry positions to suit the installations. NOTE- Items 1 and 3 are the responsibility of the client. IMPORTANT PRODUCT INSTALLATION NOTES - FRAME INSTALLATION Use armoured conduit where possible. Minimum concrete resistance class FCK 30Nmm2. Floor level to be +/- 5mm across overall width and length of footprint. Anchor hole size Ø12 for holes marked "B" Minimum M10 fixing length 95mm from floor level see Fig D Use only floor plate Ø13.5 holes marked "B" to fix product. If on concrete base minimum hole to free edge equal to concrete section depth - Fig. E SECTION DEPTH "C" Fig B FLOOR LEVEL MINIMUM HOLE DEPTH 100mm FLOOR LEVEL Fig A MINIMUM DISTANCE - SECTION DEPTH "C"

IMPORTANT PRODUCT INSTALLATION NOTES - ROTOR PLATE INSTALLATION Fixing anchor hole size Ø10 Minimum M10 fixing length 80mm from floor level see FIG C Use all 3 off Ø11 countersunk holes marked "C" to fix rotor bearing floor plate. Use pozi drive no 4 SECTION DEPTH "C" FLOOR LEVEL MINIMUM HOLE DEPTH 90mm Fig C Use armoured conduit where possible. Minimum concrete resistance class FCK 30Nmm2. Floor level to be +/- 5mm across overall width and length of footprint. Anchor hole size Ø12 for holes marked "B" Minimum M10 fixing length 95mm from floor level see Fig D Use only floor plate Ø13.5 holes marked "B" to fix product. If on concrete base minimum hole to free edge equal to concrete section depth - Fig. E Fig E FLOOR LEVEL FLOOR LEVEL Fig C MINIMUM DISTANCE - SECTION DEPTH "C" Appendix Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents 61 Build Procedures

RotaSec BA 120 (Single Walkway) Site Preparation Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 63 Build Procedures

RotaSec EV 120 (Single Walkway) Site Preparation Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 65 Build Procedures

RotaSec EV 120 Interlocking (Double Walkway) Site Preparation Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 67 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 68 Headroom A minimum floor to ceiling height of 2600mm must be provided to allow sufficient headroom for erection and subsequent maintenance operations. For security applications, when it is undesirable to leave a gap above the RotaSec an overhead grille or barrier must be provided which is removable to allow installation or maintenance. Such infill s should be retained from the secure side, to maximise security. Conduit Routing Conduit carrying cables for Power and Control enter the RotaSec from under floor. Two conduits are required normally, one for the Power supply, the other for the Control or data signals. Conduit Routing From Under floor Conduit routed under floor must be sited accurately as shown on Site Preparation Diagrams. Please note that the standard locations indicated should be utilised where possible. We recommend the use of 20mm diameter steel conduit which should be left protruding a minimum of 50mm above Finished Floor Level to prevent the ingress of surface water. Conduit Routing From Overhead Operations and Customer Services personnel MUST be advised at the time of order placement (or as soon as possible thereafter) of this intention. Cable Requirements All conduits and cables MUST be provided by others. Cables must be laid in the conduits and left with 4 metre long tails at the RotaSec position. Power Cables One conduit should be dedicated for the power supply from an external source and be run back to the nearest fused spur. A triple-core, earthed cable rated at a minimum of 10 amps should be provided. The power supply cable must be isolated until installation has been completed and must be terminated to a live supply by others. If Engineers from Gunnebo are erecting the unit, it is preferable to arrange concurrent attendance of the site Electrical Contractors to position the conduits and terminate cables. RCCD (Earth Leakage Protection) It is the customer s electrical contractor s responsibility to ensure the incoming supply to the RotaSec meets current Regulations and to fit appropriate safety devices accordingly. Control Cables A second conduit should be provided, separate from that for the power supply, for any remote control or data cabling requirements. Units controlled from simple remote switches, such as pushbuttons/footswitches etc; should be provided with either a four-core cable if bi-directional control is specified, or twin-core if uni-directional Such cables should be of minimum conductor size 0.5mm sq and laid in the conduit with a 4 metre tail left at the RotaSec position. For these applications the control conduit should be routed back to the control switch position and the cable left with a suitable tail for the switch. For units controlled by a card access system or other equipment, the relevant manufacturer should be consulted for any data-line or other cabling requirements for their equipment, whether or not the controlling device is mounted directly to the RotaSec.

Electrical Connections All cables for the unit should be placed as shown in the lay-out diagram and pass through the posts up to the top of the barrier and inserted in the logic board of the barrier. End Passage casework NOTE - The following routine must be carried out by a qualified electrician. Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 69 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 70 Power Supply Check the incoming mains supply is isolated. Feed the mains supply cable through the Titan-Lite FHT towards the power supply unit. Two equivalent units configuration could be supplied, equipped with a terminal block. Cut back and strip the sleeve of the incoming Line, Neutral and PE cables only in proximity of the terminal block. Secure the mains supply cable using the prepared cable retainer. Connection with Readers BA 90 Single PR PL Figure 5.5 - Readers Connection BA 120 Single PR PL 1. Power 2. Release from Reader B (PR) 3. Release from Reader A (PL) 4. Output Signal to Reader B (PR) (Passage confirmation) 5. Output Signal to Reader A (PL) (Passage confirmation) 6. OUT-CRD

MP2000 Remote Control Unit Connection Fire Alarm command is included (the remote control unit must be equipped of additional module MP2500). If this input is not used, must be shorted to GND. Figure 5.6 - MP2000 Connection NOTES - (*) additional MP2000 module is required (**) trimmer TR6 must be set in position 1 or 2 or 3 Emergency / Fire Alarm Connections Figure 5.7 - Emergency / Fire Alarm Connections Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 71 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 72 Figure 5.8 - RS485 Serial Line Connections Testing after Installation On completion of the installation routines it is recommended that the following checks and tests be carried out. Power Switch ON the mains power and the mains circuit breaker unit. Figure 5.9 - Details of the LL2001 Circuit Board

Figure 5.10 - Connections Synoptic SERVICE PANEL SERVICE PANEL BA 90 Single Reader B PR Reader A PL NON SECURE SIDE SECURE SIDE EV 90 Double Interlocking Reader B PR Reader A PL Reader A PL Reader B PR NON SECURE SIDE SECURE SIDE SERVICE PANEL SERVICE PANEL BA 120 Single Reader B PR Reader A PL EV 120 Double Interlocking Reader B PR Reader A PL Reader A PL Reader B PR NON SECURE SIDE SECURE SIDE NON SECURE SIDE SECURE SIDE NOTE: Many input and output pins can perform different functions depending on the Board parameter settings. Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 73 Build Procedures

Figure 5.12 - Traffic Lights Connection Details Figure 5.13 - Pictograms Connection Detail (Option) Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents NOTE: These schematics represent the electrical connection between the board and the devices, not the real layout of cables. Also the colours can be different respect the ones used in the cabling. 75 Appendix Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 76 Figure 5.14 - ITC Connection Detail Trouble-Shooting The LL2001 board is equipped with 14 LEDs that are useful to indicates the correct operation of the system or its own fail status. DL5 DL6 EM DL10 DL9 and DL11 DL7 and DL8 TX and RX DL3 DL1 and DL4 DL12 and DL13 This LED blinks during normal execution of the program It is on if an alarm or fault condition occurs. In this case, the cause must be investigated. in normal condition it is on: means that the emergency / fire alarm input is closed to GND. If it is off, the emergency command is active the rotor is free in both directions. It is on when the rotor is in the rest position (S1 sensor is excite) These LEDs blink during the rotor rotation (S2 and S3 sensors are activated by the magnetic stripe of the cam) These LED s are on when the authorization from reader A and B respectively is given. It is useful to test the electrical connection between the LL2001 and readers and to watch the numbers of authorizations are given. These LEDs blink during the normal RS485 serial line communication, if connected NA for Titan In case of Titan Lite ITC option, these LED s are on when the photocell L and H respectively are aligned, not engaged. In case of Titan Lite ITC with ITC kit option, these LED s are on when the photocell A and B respectively are aligned, not engaged.

Figure 5.15 - ITC Kit Sensors Layout Sensor Board Direction B Sensor Low Sensor High Sensor Direction A Sensor This provides an interface between the Titan mechanism and the LL2001 Control Logic. Mounted on the Sensor board are the position sensors for the rotary unit and all the connections required to operate the solenoids. The sensor PCB assembly is fitted with a 5 way male connector. Commun ication with the LL2001 Board is made by means of a custom loom to the board. This cable carries +24Vdc for the board supply, sensor siganals and the command for the solenoids. LEDs The board has 3 status LED s that indicate the operating status of the mechanism. LED Colour Function Description DL1 Green Status of Hall sensor 1 On when sensor engaged DL2 Green Status of Hall sensor 2 On when sensor engaged Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents DL3 Green Status of Hall sensor 3 On when sensor engaged Appendix 77 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 78 Power Supply Unit The switching power supply unit LS50-24 provides the +24Vdc power for the systems electronic and electromechanical devices. It is equipped with an ON/OFF switch and a socket for the connection of the mains power input. Specification Input voltage Output voltage: Output current: Power: Input protection: Output protection: Solenoid Loom Connections 115/230 Vac +/- 15%, 50 / 60Hz +24Vdc 2.2A max 50W max Internal time delay fuse 5x20mm, 4A/250V Automatic over current and over voltage The solenoid connections must be configured on installation to match the head mechanisms configuration if this is not done then the unit will not function correctly. Wire Colour Pass Left Solenoid Violet Yellow Pass Right Solenoid Brown Blue

Section 6 Programming Data Processor Motorola MC68HC908AB32 Trimmer Setting Tables Trimmer TR 1 Solenoid Configuration Trimmer Position Function Micro controller. 32768 Byte of Flash memory 1024 Byte of RAM 512 Byte of EEPROM Solenoids Alarm Position Alarm Fraud 0 NA for Titan NA for Titan NA for Titan NA for Titan 1 NA for Titan NA for Titan NA for Titan NA for Titan 2 NA for Titan NA for Titan NA for Titan NA for Titan 3 NA for Titan NA for Titan NA for Titan NA for Titan 4 NA for Titan NA for Titan NA for Titan NA for Titan 5 NA for Titan NA for Titan NA for Titan NA for Titan 6 FSO A Titan 7 FSO B Titan 8 9 Normally Closed Titan Normally Closed Titan A=FSO B=FSL A=FSL B=FSO A=FSL B=FSL A=FSO B=FSO ON ON ON ON ON ON ON ON Appendix Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents 79 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 80 Trimmer TR 2 Programs the function of the Card Reader NOTES: Trimmer Position Type of Entry Number of Readers * (Fail Safe Default) Reservations 0* Front 2 First in first out 1 Front 2 First ALL in one direction, after which ALL in the other direction 2 Front 1 First in first out 3 Level 2 Disabled 4 Level 1 Disabled 5 Copy 2 Disabled 6 Copy 2 Disabled 7 Copy 2 Disabled 8 Copy 2 Disabled 9 Copy 2 Disabled FRONT = COPY = LEVEL = In order to enable rotation RELEASE waits for a falling front (via Ground) The solenoids copy RELEASE. It is possible to activate the two solenoids at the same time (it is necessary to set TR3 to ZERO) Up to one entry is active (via Ground) and the rotation of the turnstile is ENABLED.

Trimmer TR 3 * (Fail Safe Default) Permits the selection of the MAXIMUM TIME to START the rotation in the Card Reader and Single Passage modes. As soon as the rotation has started, there is a 5 second period to complete rotation. If the Time-Out ends, the Position Alarm will be ACTIVATED. Transit time-out and pulse width duration Trimmer Position Transit Time-out Counting Pulse Duration Serial protocol: Delay of the answers 0 200ms 250ms 0ms 1 5 Seconds 250ms 0ms 2 10 Seconds 250ms 0ms 3 15 Seconds 250ms 0ms 4 30 Seconds 250ms 0ms 5 200ms 1000ms 50ms 6 5 Seconds 1000ms 50ms 7 ** 10 Seconds 1000ms 50ms 8 15 Seconds 1000ms 50ms 9 30 Seconds 1000ms 50ms Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 81 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 82 Trimmer TR 4 * (Default) This trimmer selects the number of rotations that the system can memorise and at what point of the rotation it has to generate the signal for the action to occur. The rotations will ONLY occur if there is a Front Reader (Refer to TR 2) Card reader Signal Stacking and Signal timing Trimmer Position MAX Number of Rotations Stored in Memory (***) Signal Required 0* 0 Half rotation 1 1 Half rotation 2 5 Half rotation 3 0 End rotation 4 1 End rotation 5 5 End rotation 6 5 End rotation 7 5 End rotation 8 5 End rotation 9 5 End rotation NOTE: does not include the authorization in progress. The authorization stacking works only in Unlock on Front mode. In case the Incorrect transit alarm (ITC) is enabled and operating, the trimmer should be set to 0 or 3. The counting pulse will be generated at the end of rotation when the exit photocell is obscured. In case the ITC alarm is generated the counting pulse won t be generated.

Trimmer TR 5 * (Fail Safe Default) Programs the function of Two Relays that are interfaced with the Card Reader and the Function of the LEDs/Pictograms. Trimmer Position REL2 + REL3 LIGHT A LIGHT B 0 Enable reader LED 1 Enable reader LED 2 Enable reader LED 3 Enable reader LED 4 Enable reader Pictogram (Not available) 5 Rotation occurs LED 6 Rotation occurs LED 7 Rotation occurs LED 8* Rotation occurs LED 9 Rotation occurs Pictogram (Not available) Illuminated A = GREEN B = GREEN A = RED B = GREEN A = GREEN B = RED A = RED B = RED Badge (Not available) A = GREEN B = GREEN A = RED B = GREEN A = GREEN B = RED A = RED B = RED Badge (Not available) NOTE: when two symbols traffic lights are used, two outputs are available to give the counting pulse signal. Connector Pin Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents REL2 OUT-CRD pin 1,2 REL3 OUT-CRD pin 3,4 Appendix Counter A LIGHT-A pin 4 Counter B LIGHT-B pin 4 83 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 84 Trimmer TR 6 * (Fail Safe Default) This selects the options that can be linked to the turnstiles. When the trimmer is adjusted it is necessary to RESET the board in order for the changes to take effect. Trimmer Position 0 IN-AUX 1 2 3 4 5 6 OUT-AUX 1-Alarm 2-Buzzer (ATT model) Alarm Jump Over (ATT model) Alarm Top Cover (ATT & ITC) Alarm ITC Alarm Drop Arm Off Off Off Off 1 NA for Titan NA for Titan NA for Titan NA for Titan NA for Titan NA for Titan 2 NA for Titan NA for Titan NA for Titan NA for Titan NA for Titan NA for Titan 3 NA for Titan NA for Titan NA for Titan NA for Titan NA for Titan NA for Titan 4 NA for Titan NA for Titan NA for Titan NA for Titan NA for Titan NA for Titan 5 NA for Titan NA for Titan NA for Titan NA for Titan NA for Titan NA for Titan 6 7 8 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1-Reader enable A 2-Reader enable B 1-Rotation A occurs 2-Rotation B occurs Off Off Off Off Off Off Off Off 1-Alarm 2-Buzzer On On On Off 9 NA for Titan NA for Titan NA for Titan NA for Titan NA for Titan NA for Titan

Connector Pin Connector Pin Auxiliary input #1 IN-AUX pin 2 Auxiliary input #2 IN-AUX pin 3 Auxiliary input #3 IN-AUX pin 4 Auxiliary input #4 IN-AUX pin 5 Auxiliary input #5 IN-AUX56 pin 1 Auxiliary input #6 IN-AUX56 pin 2 Auxiliary output #1 Auxiliary output #2 OUT-AUX pin 2 OUT-AUX pin 3 Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 85 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 86 Trimmer TR 7 *(Fail Safe Default) Selects the method of turnstile function. When the trimmer is positioned between 1 and 9 it is possible to monitor the state of the turnstile using the serial link. Trimmer Position 0* Mode A Mode B User-Int Serial USER-INT SERIAL USER-INT SERIAL Enabled, if it is Serial, Never connected Readout and Writing 1 Locked Locked Disabled Readout Only 2 Locked Unlocked Disabled Readout Only 3 Locked Reader Disabled Readout Only 4 Unlocked Locked Disabled Readout Only 5 Unlocked Unlocked Disabled Readout Only 6 Unlocked Reader Disabled Readout Only 7 Reader Locked Disabled Readout Only 8 Reader Unlocked Disabled Readout Only 9 Reader Reader Disabled Readout Only The only command given is Reset of Alarms. When the trimmer is set to ZERO (0) the serial link has priority on the USER-INT. It is sufficient that it has been one serial link in order to disable the USER-INT until the next reset or Power ON to the board. When this trimmer is adjusted it is necessary to reset the board.

Programs the function of the RL1 Relay. Connector Pin User-Int 6, 7 Trimmer TR 8 (REL1) * (Fail Safe Default) Trimmer Position REL1 Signal Contact polarity (*) 0* Power supply presence Positive logic 1 All the alarms Positive logic 2 Positioning and Fraud alarms Positive logic 3 NA for Titan Positive logic 4 NA for Titan Positive logic 5 All the alarms Negative logic 6 Positioning and Fraud alarms Negative logic 7 NA for Titan Negative logic 8 ITC alarm (sensitive lid for future implementation) Negative logic 9 Power supply presence Positive logic Default Factory Trimmer Settings Model TR1 TR2 TR3 TR4 TR5 TR6 TR7 TR8 Titan FSO/FSL 6 0 2 2 8 0 0 0 Titan FSL/FSO 7 0 2 2 8 0 0 0 Titan FSL/FSL 8 0 2 2 8 0 0 0 Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Titan FSO/FSO 9 0 2 2 8 0 0 0 Titan with ITC FSO/FSL 6 0 2 2 8 8 0 0 Appendix Titan with ITC FSL/FSO 7 0 2 2 8 8 0 0 Titan with ITC FSL/FSL 8 0 2 2 8 8 0 0 Titan with ITC FSO/FSO 9 0 2 2 8 8 0 0 87 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 88 Section 7 Maintenance General Care Note-Access to the electrical installation is strictly reserved to maintenance technicians authorized by Gunnebo Entrance Control. The RotaSec must be cleaned and greased at regular intervals, using the following approved materials in order to ensure a constant functioning and to extend service life. Routine cleaning, all finishes Cleaning agent: Action: Soap or mild detergent water. Sponge rinse with clean water, wipe dry as necessary. Stubborn stains and discolouration, all finishes Cleaning agent: Actions: Oil, Grease marks, all finishes Cleaning agent: Action: Mild cleaning solutions or domestic service cleaners. Rinse well with clean water and wipe dry. Organic solvents (acetone, alcohol, genclene, trichlorethane). Clean after with soap and water, rinse well with clean water and wipe dry. Rust and other Corrosion products, Stainless finishes Cleaning agent: Action: Minor scratches on painted surfaces Cleaning agent: Action: Oxalic acid. The cleaning solution should be applied with a swab and allowed to stand for 15 to 20 minutes before being washed away with water. Continue using a domestic surface cleaner to give a final clean. Rinse well with clean water (precautions for acid cleaners should be observed). Lightly rub with cutting paste. Rinse area with water and dry. Apply touchup paint in fine layers. Allow 2 weeks to harden. Blend into surrounding paint work, using fine cutting paste Deep scratches on painted finishes causing rust Cleaning agent: Remove rust with a small sharp knife. Apply rust inhibiting paint. Fill scratch with fine body filler to just under finished surface. Follow procedure for minor scratches. Greasing This action is carried out by the Service Engineer during service visits.

Routine Maintenance General Indications The mechanism should be inspected and cleaned at regular intervals, in order to maintain all components correctly & to keep them in good working order. Also to check for signs of wear. Note-The following indications refer to an installation where the average number of transits per year is equal to one million. When used in dusty conditions, increase the inspection intervals. Warning-To avoid the risk of electric shock, always ensure that the electrical power and batteries are disconnected before inspecting the mechanism. Lubricants For the lubrication of parts subject to wear, use Molycote BR2 Plus grease or equivalent grease containing graphite or molybdenum sulphide (MoS2). Do not grease moving parts unless specifically indicated in this manual. The use of grease can lead to a build-up of dust that can impair operation of the mechanism. The Lower Rotor Bearing is iglidur P210 this is a Lubricant and maintenance free bearing this DOES NOT require any lubrication Components Annual Checks (Operations to be carried out with the power supply disconnected). Cables and Connectors (Operations to be carried out with the power supply disconnected). Check that the wire connectors are firmly attached. Check that the terminals are fully tightened. Check that the insulation of the wires is in good condition and that no conductors are exposed. Electrical Circuits No general Maintenance is required apart from replacement fuses in the event of a failure. General Component Maintenance Ensure the assembly is kept clean. Replacing the LL2001 (Operations to be carried out with the power supply disconnected) Note - Before removing the PCB, record the position of the Jumpers and Connectors. Disconnect the power supplies. Remove all connectors from the PCB. Remove PCB. Install replacement Assembly Reconnect the cables and connectors. Ensure all trimmers are correct 89 Build Procedures Appendix Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 90 Reconnect the power supplies. Switch ON the Unit and return it to normal operation. Down light In the event that lamp replacement is necessary, remove the Down Light cover by unscrewing it and lower the reflector assembly carefully. Remove and replace the lamp. Note - Care should be taken with lamp replacement to ensure that the fingers do not come in contact with the glass of the lamp. During normal operation of the mechanism, the control logic displays the status of certain signals. This enables rapid testing of certain system functions.

Section 8 Build Procedures Unpacking On receipt of equipment on site, check all items are complete and undamaged. If for any reason transit damage has occurred, ensure the extent of any damage is recorded and if considered necessary report the incident to Gunnebo Entrance Control Ltd. Unwrap the Side Frame Assemblies and remove the travel strap around the side walls prior to lifting into place. RotaSec models are delivered as a partly assembled kit of parts, which may require lifting equipment with working capacity of at least 600Kgs for off-loading and installation. Retain all major component packaging for re-use in the event that items may need to be returned for servicing during their life. Tool Kit The following tools are recommended to be available for the installation routines necessary on the RotaSec Step Ladder One Metre Long (minimum) Spirit Level Tape Measure Set of Metric Allen Keys Set of Metric Spanners Crowbar Hammer Drill Nylon Mallet Tool Kit - General Safety Glasses Safety Gloves Generator (if power is not available) Chalk Plumb Line Shims Mastic Resin Lump Hammer and Chisel Diamond Drill bits 12mm Tungsten Drill bits 12mm Extension Lead PLEASE READ ALL SECTIONS CAREFULLY BEFORE COMMENCING INSTALLATION Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 91 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 92 Site Preparation Ensure the site base area has been completed in accordance with the approved site installation drawing. NOTE- 1. A concrete base suitable for external or internal use is required. Alternative types of base may be acceptable subject to discussion with Gunnebo technical personnel. 2. Fixing centres, it is not necessary to pre-drill the base to receive the RotaSec, drilling is carried out when the equipment is erected. 3. Conduit entry positions to suit the installations. NOTE- Items 1 and 3 are the responsibility of the client. IMPORTANT PRODUCT INSTALLATION NOTES - FRAME INSTALLATION Use armoured conduit where possible. Minimum concrete resistance class FCK 30Nmm2. Floor level to be -/+ 5mm across overall width and length of footprint. Anchor hole size Ø12 for holes marked "B" Minimum M10 fixing length 95mm from floor level see Fig D Use only floor plate Ø13.5 holes marked "B" to fix product. If on concrete base minimum hole to free edge equal to concrete section depth - Fig. E SECTION DEPTH "C" Fig B FLOOR LEVEL MINIMUM HOLE DEPTH 100mm FLOOR LEVEL Fig A MINIMUM DISTANCE - SECTION DEPTH "C"

IMPORTANT PRODUCT INSTALLATION NOTES - ROTOR PLATE INSTALLATION Fixing anchor hole size Ø10 Minimum M10 fixing length 80mm from floor level see FIG C Use all 3 off Ø11 countersunk holes marked "C" to fix rotor bearing floor plate. Use pozi drive no 4 SECTION DEPTH "C" FLOOR LEVEL MINIMUM HOLE DEPTH 90mm Fig C Use armoured conduit where possible. Minimum concrete resistance class FCK 30Nmm2. Floor level to be -/+ 5mm across overall width and length of footprint. Anchor hole size Ø12 for holes marked "B" Minimum M10 fixing length 95mm from floor level see Fig D Use only floor plate Ø13.5 holes marked "B" to fix product. If on concrete base minimum hole to free edge equal to concrete section depth - Fig. E Fig E FLOOR LEVEL FLOOR LEVEL Fig C MINIMUM DISTANCE - SECTION DEPTH "C" Appendix Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents 93 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 94 Cable Routing Product cabling access and routing Top Box Preparation Route Cables through passage casework only. 120 & 90 Double units have two passage casework for cable routing. Ensure after cabling all top caps are fitted. Ensure cables are not damaged prior to powering on the unit. End Passage casework When receiving the top box it will be populated with all the electronics and head mechanisms, these will need removing before installation, take note of all locations and keep all fixings safe. Remove the following Head Mechanism Electrical plate Earthing connections.

Step By Step Build Guide for BA 90 /120 Interlocking (Double) This build we will be always looking at the unit from the secure side out. Mark out and position the left side Upright. Using a Level, ensure that it is upright Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 95 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 96 Measure out the second uprights positions, drill and fix (do not tighten completely as you will need adjustment when fitting the roof box). When installing the top box it must be placed onto the studs so as not to damage the paintwork (do not slide into place).

Fit x2 of the M10 fixings. This will enable you to fit the x2 M6 fittings Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 97 Build Procedures

Using a level ensure the unit is upright and level. Then ensure that all fixings are tight. Measure out and fit both rotor bearing plates into position. ( Take your time as these must be accurate) Appendix Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents 99 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 100 Looking from the secure side you will need to install the rotor with 11 arms on the left and the one with 12 arms on the right. Install the Stator arms. The Stator arms are handed Slot the rotor top into the rotor through the hole in the top box and fix using the following fixings x4 M8 x30 x4 M8 spring washers

Repeat the process for the other rotor. Install The Stud Supplied Into The Stator Arm 20mm And Secure With Loctite Ensure you place the spacer on the stud before installing Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 101 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 102 Install the Stator arms. The Stator arms are handed Non Secure Side has 12 arms on the right hand side and 11 on the Left Secure side has 11 arms on the Left and 12 on the right. Using a Level ensure the stator is upright.

Then ensure that all fixings are tight. Install Second Stator arm in the same way ensuring it is upright. Appendix Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents 103 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 104 Install the mechanism mounting plates ensure the correct orientation see below Install the mechanism mounting plates ensure the correct orientation x8 M10 Spring Washers x8 M10 fixings

Before installing the mechanism you MUST ensure that the rotor is in the correct orientation (As Below) once this is correct you can position the head Mechanism over the rotor and place on the Anti-vibration mounts. Install the mechanisms, fix loosely with x4 M12 Washers x4 M12 Spring Washers x4 M12 Nuts Per Head Appendix Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents 105 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 106 Install the mechanisms, fix loosely with x4 M12 Washers x4 M12 Spring Washers x4 M12 Nuts Per Head Ensure that both rotors are upright in all directions and when happy lock down the mechanism fixings.

Install right side electrical plate x4 M4 (fixings). x4 M4 Spring Washers x4 M4 Washers Install right side electrical plate x4 M6 fixings x4 M6 spring washers x4 M6 washers Appendix Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents 107 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 108 Reconnect all earthing cables Reconnect all earthing cables Item Part number Description Qty 1 GEC00013290 Earth wire terminal box W120 2 Prefitted W121 2 3 PEM6M615060 Earth wire frame W122 2 4 PEM6M615020 Earth wire box (W124 and W126) 5 PEM6M615060 Earth wire titan (W125, 127 and 128) Item Part number Description Qty 1 GEC00013290 Earth wire terminal box W120 2 Prefitted W121 2 3 PEM6M615060 Earth wire frame W122 2 4 PEM6M615020 Earth wire box (W124 and W126) 5 PEM6M615060 Earth wire titan (W125, 127 and 128) 2 4 6 2 4 6

Connect up mains incoming power Connect up card readers Connection with Readers Install top box roof x6 M4 nuts Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 109 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 110 Install the plastic caps into any still open cable routing holes To install the Maintenance hatch you need to reconnect the Traffic lights and then slot into the top channel close and lock.

Heater Kit installation There is an optional Heater kit that can be included at the time or ordering the unit or as an additional optional Figure 9.5 - Heater Kit Connection Details Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents Appendix 111 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 112 Section 9 Spare Parts Recommended Spare Parts Part number Description Qty SE-SO-MU-0013 Locking Solenoid 1 SA-DA-MU-0003 Damper (if fitted) 1 SM-SE-FH-0001 Sensor PCB 1 SM-MC-FH-0082 Actuating Link 1 ESC0246-T LL2001 Control Logic 1 Lighting Bulb (If Fitted) 1 DAS00001448 PSU LS50-24 1

Part number Description Qty DAS00001527 PCW (If Fitted) 1 GEC00011980 Tinted Trapezoidal lense 1 GEC00012040 GEC00013468 DAS00000666 GEC00012946 GEC00013127 Trapezoid Lens gasket Black Trapezoidal lense Picto Traffic Light Loom Picto Cable Spare Parts Maintenance Programming Data Installation Technical Specification Instructions For Use Product Description Introduction Contents GEC00012758 Solenoid loom Appendix 113 Build Procedures

Contents Introduction Product Description Instructions For Use Technical Specification Installation Programming Data Maintenance Spare Parts Appendix Build Procedures 114 Part number Description Qty Sensors (If Fitted) 1 SM-AS-MU-0002 Anti Vibration Mounts 4 SM-SP-FH-0004 SM-SP-FH-0006 Anti return spring Restoring spring 5004003145 Heater Kit (If Fitted) GEC00011218 DAS00001500 Rotor Bearing Brush Seal