Vibftlting Conveyo,s Vibftlting peedeps Goessling USA, Inc. Conveyors and Connecting Systems
1 Vibratory conveyor used in recycling 2 Magnetic vibrating feeder for forged parts to be deburred 3 Vibrating conveyor for cooling red hot forged parts Vibrating conveyors transport materials using directional micro-vibrations based on the micro-propulsion principle. They are used in many ways for feeding and mete ring tasks to transport bulk material and parts, particularly under abrasive, dusty conditions. The directional sinusoidal vibrations of the vibration generator cause the same sinusoidal motion in the vibratory conveyor trough. The direction of these vibrations is ascending between 20 and 40 degrees to the horizontal basic line. The components of force produced by the vibration generator must of course be present along the same totallength of the conveyor to ensure that identical vibrational amplitude and conveying speed exists at all points of the conveyor trough. With the exception of the vibration generator, vibratory conveyors have no moving parts and are largely maintenance free. They are fixed to the supporting construction by means of elastic anti-vibration springs. The vibration generators work as electrical unbalance motors on 3-phase current (electrodynamic drive) or as electro-magnetic vibrators on phase shifted 1-phase AC. The frequency of vibration is usually 60 Hz (50 Hz). Unbalance drives usually operate at a fixed, constant amplitude (unbalance force). Modern unbalance drives can however be "controlled" using a frequency converter, i.e. the amplitude can be varied infinitely. Electro-magnetic drives on the other hand are fully controllable, i.e. the vibration force energy component is continuously variable by phase shifting (half wave rectification with phase control using thyristors). Bulk Material Feeding processes Other uses Area of application: Ore, sinter, coal, sand, gravel, stone chippings, crushed stones, building rubbles Granulates, other granular materials, wood chips Steel mass production parts, e.g. nails, screws, blanks, nuts, forgings, castings, punched and stamped parts Fooditems Loading crushers, smelting furnaces, heat treatment kilns (hardening process) Feeding induction heating plants Metering in gravel mixing plants (discharging hoppers and silos) Cooling red hot forged parts Conveying hot clinker Fluidisation treatement filtrate Fluidisation bed incineration, Sorting contaminated wastes as part of the recycling process (used plastics, used oil filters etc.) Transporting and sorting shredded material for recycling Covered transport of animal remains for processing etc. 4 Cooling vibratory conveyor (forcing technology) 5 Magnetic vibrating feeder (furnace loader) 6 Vibrating hopper feeder for mass production parts 7 Metering vibrating conveyor for used oil filters (recycling process)
Lifting/tipping unit with vibrating feeder on a turn-table (electromagnetic drive) Charging vibratory conveyor 8 Vibrating conveyors are often used in conjunction with: Lifting/tipping units Flat sorting belt conveyors (sorting and manual inspection) Drainage troughs Cutting devices for moulded plastic parts Steep inclined conveyors (volumetric feeding) Vibration bowls (to thread rolling machines or similar) Loading (pressure relieved hopper charging) etc. 10 Heavy duty hopper feeder (electrodynamic drive) Movable vibrating feeding unit with attached hopper Vibrating magnetic feeder with flat belt conveyor for sorting pu rpose 12 Steered vibratory conveyor with subsequent vibrating drainage sieve Vibrating feeder (electro-magnetic drive) 16 Vibratory sorting conveyor as part of the recycling process (plastic wastes) with electrodynamic drive
Unbalance vibrating feeder Electro-magnetic vibratory sorting conveyor Covered electro-magnetic vibrating feeder 18 Covered electro-magnetic vibrating feeder We supply: Unbalance vibratory sorting conveyor All types of loading!unloading vibratory conveyors with rectangular or trapezoidal conveying trough, in standard sizes or in large special designs with abrasion resistant vulcolan (polyurethan) or vulcanised rubber trough liner. Conveyors made entirely of stainless steel are also available (304, 316). All types can be supplied with either twin unbalance or electro-magnetic drives for vibration isolated suspension or installation (electrodynamic or electromagnetic). For special purposes vibrating conveyors can be supplied with heat resistant liner on air scoops with expansion compensation or with a flanged heat resistant outlet spout. In addition, dust-proof covers can be provided including round or oval intake and output ports. All conveyor troughs are designed and constructed to withstand the effects of vibration. Vibration tube conveyors with twin unbalance or electro-magnetic drives can be supplied for special purposes. We can deliver any size of vibrating conveyors from the smallest, most compact discharge conveyor through to the heaviest crusher loader and up to movable smelting furnace charging vibrating units. Our standard series conveyors can be seen on this and the adjacent page along with tables of dimensions. Unbalance vibrating feeder Unbalance vibratory tube conveyor Electro-magnetic tube conveyor
L 2/3L d Unballance Vibrating Feeders Type Length L a b c d c F 20 600, 800 200 345 200 555 F 30 800, 1000 1250, 1500 300 445 200 655 F 40 800, 1000 1250, 1500 400 585 250 825 F 50 800, 1000, 1250 1500, 1750 500 685 250 925 F65 1000, 1250, 1500 1750, 2000 650 835 250 1075 F80 1250, 1500, 1750 1750, 2000, 2500 800 1020 300 1260 All dimensions in mm Electramagnetic Vibrating Feeders Type Length L a c d EF16 600, 800 160 70 290 EF 25 600, 800, 1000 250 100 430 EF 32 800, 1000 1250, 1500 320 110 510 EF 40 800, 1000 1250, 1500 400 125 590 EF 50 1000, 1250 1500, 2000 500 150 690 EF 65 1000, 1250 1500, 2000 650 160 850 EF 80 1000, 1250 1500, 2000 800 180 1020 All dimensions in mm We supply electro-magnetically driven small vibrating feeders for fine metering tasks to fill and meter small parts during: the weighing and packaging pracess orientation sorter for mass production metal parts isolation of individual parts counting and weighing of small parts of different shapes and sizes. Amount of vibration and conveying speed can in these cases be continuously varied (infinetively adjustable) by remote control or by integration into measurement and contral circuits. Small electromagnetic vibrating feeders
Vibrating hopper feeder with special outlet spout Vibrating hopper feeders Vibrating hopper feeder We supply special interim storage electromagnetic vibratory conveyors with high sided troughs to increase the supply capacity (hopper feeders). These feeders meter their contents to feed subsequent machines with predefined amounts. They serve as interim storage of small mass produced parts and thus contribute to production process automation. The inner surface of the trough is generally lined with an oil and grease resistant vulcanised rubber coating (to combat noise and abrasion). These vibrating hopper feeders are controlled by fililevel sensors which measure the remaining amounts at the subsequent machines and automatically top these up (usually with a time delay). Hopper feeders can be used to replenish by weight control, e.g. for feeding hardening furnaces. Electric weight measurement cells continuously check the weight remaining in the hopper feeder trough and thus control the weight of material to be supplied (weight metering). The storage capacity of the various sized feeders lies between 3 to 250 gallons - 0,5 to 30 cb ft - 1 0 to 1 000 I. 30 L B Vibrating Hopper Feeders type All dimensions in mm L B b H a c BR 90/3 1250 450 235 300 350 180 BR 175/4 1400 650 400 350 390 200 BR 350/5 1800 800 475 450 520 250 BR 700/7 2400 950 480 650 780 250 weight d kg 100 120 125 160 150 260 200 480 Vibrating Hopper Feeders type All dimensions in inches weight L B b H a c d tbs BR 90/3 49,2 17,7 9,3 11,8 13,8 7,1 3,9 54,5 BR 175/4 55,1 25,6 15,7 13,8 15,4 7,9 4,9 72,7 BR 350/5 70,9 31,5 18,7 17,7 20,5 9,8 5.9 118,2 BR 700/7 94,5 37,4 19 25,6 30,7 9,8 7,9 218,2
Lifting and tipping device with subsequent vibrating hopper feeder Electro-magnetic vibratory feeding unit feeding a steep inclined loading conveyor with orientation sorter 32 Vibrating hopper feeder Our vibrating hopper feeders accept the hopper load to relieve the subsequent steep inclined conveyors and linkage units of the feeding load. Level feeders, which also fulfil an orientation sorting function, are sensitive to overload because the mass produced parts do not have sufficient space in the flights or within the belt space volume between the flights and are subject to pressure or jamming. Vibrating hopper feeders are often installed after lifting and dumping units because such units only feed crude amounts of materials. Thus the lifting and dumping units can discharge only with crude amounts while the vibrating hopper feeders take over the task of feeding at a constant rate. Filling and weighing devices in particular are served by such installations. Such combinations also find a variety of uses in galvanising, finishing and processing plants. Lifting and tipping device with subsequent vibrating hopper feeder Vibrating hopper feeder with steep inclined charger Lifting and tipping unit with transverse distribution steel hinged belt conveyor and!wo vibrating hopper feeders
Gaessling USA, InC. Conveyors and Connecting Systems 3308 Wayfield Drive Johnson City, TN 37601 Phone: +1 (423) 915-0472. Fax: +1 (423) 915-0839 e-mail: info@goesslingusa.com. www.goesslingusa.com VIBRATING CONVEYING please ask for the specialists! \ \r---y / \ / \ / GOESSLING - the convincing conveying technology!