4110 FLOOR SHIFT SHIFT LEVER ASSY (MTM) FLOOR SHIFT SHIFT LEVER ASSY (MTM) COMPONENTS 4105U03 Gasoline Engine: Front Floor Heat Insulator No.1 Console Panel Subassy Upper Floor Shift Lever Knob Subassy 5.5 (56, 49 in. lbf) Console Box Carpet Console Panel Subassy Lower Console Box Subassy Rear Transmission Control Cable Assy 5.0 (51, 44 in. lbf) 12 (122, 9) 12 (122, 9) 5.0 (51, 44 in. lbf) N m (kgf cm, ft lbf) : Specified torque Floor Shift Shift Lever Assy D30489
FLOOR SHIFT SHIFT LEVER ASSY (MTM) REPLACEMENT 1. REMOVE FLOOR SHIFT SHIFT LEVER KNOB SUBASSY (See page 7111) 2. REMOVE CONSOLE PANEL UPPER (See page 7111) 3. REMOVE CONSOLE PANEL SUBASSY LOWER (See page 7111) 4. REMOVE CONSOLE BOX ASSY REAR (See page 7111) 4111 410DR01 5. SEPARATE TRANSMISSION CONTROL CABLE ASSY (a) Remove the 2 clips, separate the cable ends of the control cable assy. D26893 (b) Release the claws, separate the control cable assy. D26895 6. REMOVE FLOOR SHIFT SHIFT LEVER ASSY (a) Remove the 4 bolts and shift lever assy. D30474 7. INSTALL FLOOR SHIFT SHIFT LEVER ASSY (a) Install the shift lever assy with the 4 bolts. Torque: 12 N m (122 kgf cm, 9 ft lbf) D30474
4112 FLOOR SHIFT SHIFT LEVER ASSY (MTM) 8. CONNECT TRANSMISSION CONTROL CABLE ASSY (a) Connect the control cable assy to the shift lever assy. Make sure that the claws are firmly engaged. D26972 Serrate Part (b) Connect the end of the select cable to the shift lever assy, install the clip. The serrate part of the select cable point should face upward when the select cable point is connected. The clip should be inserted to the direction as shown in the illustration. (c) Connect the end of the shift cable to the shift lever assy. D26894
FRONT DIFFERENTIAL OIL SEAL (C50/C250) FRONT DIFFERENTIAL OIL SEAL (C50/C250) REPLACEMENT 1. DRAIN MANUAL TRANSAXLE OIL Torque: 39 N m (400 kgf cm, 29 ft lbf) 2. REMOVE FRONT WHEELS 3. REMOVE ENGINE UNDER COVER LH 4. REMOVE ENGINE UNDER COVER RH 5. REMOVE FRONT DRIVE SHAFT ASSY LH (See page 306) SST 0952001010, 0952024010 (0952032040) 6. REMOVE FRONT DRIVE SHAFT ASSY RH (See page 306) SST 0952001010, 0952024010 (0952032040) 413 4104611 7. REMOVE TRANSAXLE CASE OIL SEAL (a) Using, remove the oil seal. SST 0930800010 C94266 8. REMOVE TRANSMISSION CASE OIL SEAL (a) Using, remove the oil seal. SST 0930800010 D25305 9. INSTALL TRANSAXLE CASE OIL SEAL (a) Coat a new oil seal lip with MP grease. (b) Using and a hammer, install the oil seal. SST 0955414010, 0995070010 (0995107200) Drive in depth: 1.9 0.3 mm (0.075 0.012 in.) Be careful not to damage the oil seal lip. D25722
414 FRONT DIFFERENTIAL OIL SEAL (C50/C250) 10. INSTALL TRANSMISSION CASE OIL SEAL (a) Coat a new oil seal lip with MP grease. (b) Using and a hammer, install the oil seal. SST 0955414010, 0995070010 (0995107200) Drive in depth: 9.9 0.3 mm (0.390 0.012 in.) Be careful not to damage the oil seal lip. D26133 11. INSTALL FRONT DRIVE SHAFT ASSY LH (See page 306) 12. INSTALL FRONT DRIVE SHAFT ASSY RH (See page 306) 13. INSTALL FRONT WHEELS Torque: 103 N m (1,050 kgf cm, 76 ft lbf) 14. ADD MANUAL TRANSAXLE OIL Oil grade: API GL4 or GL5 Viscosity: SAE 75 W90 Capacity: 1.9 liters (2.0 US qts, 1.7 lmp. qts) Torque: 39 N m (400 kgf cm, 29 ft lbf) 0 to 5 mm (0 to 0.20 in.) D25304 15. INSPECT MANUAL TRANSAXLE OIL (See page 412) 16. INSPECT FRONT WHEEL ALIGNMENT (See page 266) 17. CHECK ABS SPEED SENSOR SIGNAL (a) w/ VSC (See page 05756) (b) w/o VSC (See page 05699)
FRONT DIFFERENTIAL OIL SEAL (E354/E357) FRONT DIFFERENTIAL OIL SEAL (E354/E357) REPLACEMENT 1. DRAIN MANUAL TRANSAXLE OIL Torque: 49 N m (500 kgf cm, 36 ft lbf) 2. REMOVE FRONT WHEELS 3. REMOVE ENGINE UNDER COVER LH 4. REMOVE ENGINE UNDER COVER RH 5. REMOVE FRONT DRIVE SHAFT ASSY LH (See page 306) SST 0952001010, 0952024010 (0952032040) 6. REMOVE FRONT DRIVE SHAFT ASSY RH (See page 306) SST 0952001010, 0952024010 (0952032040) 415 4104612 7. REMOVE FRONT TRANSAXLE CASE COVER OIL SEAL (a) Using, remove the oil seal. SST 0930800010 C94266 8. REMOVE TRANSMISSION CASE OIL SEAL (a) Using, remove the oil seal. SST 0930800010 D25305 9. INSTALL FRONT TRANSAXLE CASE COVER OIL SEAL (a) Coat a new oil seal lip with MP grease. (b) Using and a hammer, install the oil seal. SST 0960810010, 0995070010 (0995107200) Drive in depth: 0 0.5 mm (0 0.020 in.) Be careful not to damage the oil seal lip. D25722
416 FRONT DIFFERENTIAL OIL SEAL (E354/E357) 10. INSTALL TRANSMISSION CASE OIL SEAL (a) Coat a new oil seal lip with MP grease. (b) Using and a hammer, install the oil seal. SST 0960832010, 0995070010 (0995107200) Drive in depth: 3.5 0.5 mm (0.138 0.020 in.) Be careful not to damage the oil seal lip. D26133 11. INSTALL FRONT DRIVE SHAFT ASSY LH (See page 306) 12. INSTALL FRONT DRIVE SHAFT ASSY RH (See page 306) 13. INSTALL FRONT WHEELS Torque: 103 N m (1,050 kgf cm, 76 ft lbf) 14. ADD MANUAL TRANSAXLE OIL Oil grade: API GL4 or GL5 Viscosity: SAE 75 W90 Capacity: 2.5 liters (2.6 US qts, 2.2 lmp. qts) Torque: 49 N m (500 kgf cm, 36 ft lbf) 0 to 5 mm (0 to 0.20 in.) D25304 15. INSPECT MANUAL TRANSAXLE OIL (See page 412) 16. INSPECT FRONT WHEEL ALIGNMENT (See page 266) 17. CHECK ABS SPEED SENSOR SIGNAL (a) w/ VSC (See page 05756) (b) w/o VSC (See page 05699)
4122 MANUAL TRANSAXLE ASSY (1AZFE/1AZFSE) MANUAL TRANSAXLE ASSY (1AZFE/1AZFSE) COMPONENTS 410DT01 13 (133, 10) Hood Subassy Air Cleaner Assy Engine Room Cover Side Radiator Support Opening Cover Battery Clamp Subassy 5.0 (51, 44 in. lbf) 5.0 (51, 44 in. lbf) 9.0 (92, 80 in. lbf) Battery 13 (131, 9) Battery Tray 40 (410, 30) Engine Cover Subassy No.1 Backup Lamp Switch Connector 46 (469, 34) 64 (653, 47) 26 (260, 19) 80 (816, 59) Transmission Control Cable Assy Transverse Engine Engine Mounting Insulator 64 (653, 47) 52 (530, 38) 44 (449, 32) Clutch Release Cylinder Assy 46 (469, 34) 18 (184, 13) 52 (530, 38) 8.4 (85, 74 in. lbf) 12 (120, 9) 13 (130, 9) 9.0 (92, 80 in. lbf) 44 (449, 32) Starter Connector N m (kgf cm, ft lbf) : Specified torque Nonreusable part 46 (469, 34) Starter Assy Manual Transaxle Assy 37 (380, 27) D30082
MANUAL TRANSAXLE ASSY (1AZFE/1AZFSE) 4123 Front Drive Shaft Assy RH 64 (650, 47) Front Drive Shaft Assy LH Snap Ring 64 (650, 47) Transverse Engine Engine Mounting Bracket Transverse Engine Engine Mounting Bracket 74 (755, 55) 64 (653, 47) 87 (887, 64) 64 (653, 47) Transverse Engine Engine Mounting Insulator 52 (530, 38) Cotter Pin 35 (360, 26) 64 (653, 47) 49 (500, 36) Cotter Pin 74 (755, 55) 49 (500, 36) 8.0 (82, 71 in. lbf) 89 (908, 66) Transverse Engine Engine Mounting Insulator 45 (459, 33) 133 (1,356, 83) 52 (530, 38) 89 (908, 66) 133 (1,356, 83) 216 (2,203, 159) 29 (296, 21) Engine Under Cover LH Engine Under Cover RH N m (kgf cm, ft lbf) : Specified torque Nonreusable part D30473
4124 MANUAL TRANSAXLE ASSY (1AZFE/1AZFSE) REPLACEMENT 1. INSPECT CENTER FRONT WHEEL 2. REMOVE COLUMN HOLE COVER SILENCER SHEET (See page 509) 3. SEPARATE STEERING INTERMEDIATE SHAFT ASSY NO.2 (See page 509) 4. REMOVE STEERING COLUMN HOLE COVER SUBASSY NO.1 (See page 509) 5. REMOVE STEERING INTERMEDIATE SHAFT (See page 509) 6. REMOVE FRONT WHEELS 7. REMOVE ENGINE UNDER COVER LH 8. REMOVE ENGINE UNDER COVER RH 9. DRAIN TRANSAXLE OIL Torque: 49 N m (500 kgf cm, 36 ft lbf) 10. REMOVE HOOD SUBASSY 11. REMOVE RADIATOR SUPPORT OPENING COVER 12. REMOVE ENGINE ROOM COVER SIDE 13. REMOVE ENGINE COVER SUBASSY NO.1 14. REMOVE AIR CLEANER ASSY 15. REMOVE BATTERY CLAMP SUBASSY 16. REMOVE BATTERY 17. REMOVE BATTERY TRAY 410DU01 18. REMOVE BATTERY CARRIER (a) Remove the 4 bolts and battery carrier. D30480 19. REMOVE STARTER ASSY (See page 1912) 20. SEPARATE WIRE HARNESS (a) Remove the 3 bolts, and separate the 3 wire harnesses. D30081