Welding Make-up Tools Catalog 511
At Sumner, our welding customers are very important people. One of our primary goals as a manufacturer is to provide our customers with high quality, competitively priced tools. But welders are not only customers we learn from the welder in the field what products are needed to make their jobs easier. These ideas help us to design and build new and better products. In essence, our customers are part of our Research and Development Department and without your input, Sumner would be unable to continually offer great new products. Another important part of Sumner philosophy is our commitment to safety. All Sumner employees are dedicated to the safety of the individuals who use our products. We understand that price is always a concern to our users, but we will never sacrifice quality or safety just to save costs. We know the demands expected of all Sumner products, and each is built for years of use. It could be said that Sumner tools are built the way the welder would make them. As a result, Sumner tools are not only considered the best in the market, but the most reliable tool to get the job done efficiently and safely. Thank you for buying Sumner products! 2 THANK YOU
CONTENTS Category Product Page Carts Cricket... 28 Cylinder Carts... 35-40 Grasshopper... 29 Mac Rack... 29 Pipe Mac... 30 Stor Mac... 31 Fit-Up Clamps Clamp Champ... 16-17 Internal Clamp... 18 Ultra Clamp... 14 Ultra Fit... 15 Fit-Up Tools Adjust-A-Fit... 19 Adjust-A-Flange... 19 Circle Snap... 25 Fit Kit... 15 Flange Leveler... 20 Flange Pins... 21 Flange Spreaders... 22-23 Handi Bench... 33 Hold-Down Device... 5 Magnetic Fixtures... 27 Magnetic Holders... 25 Magnetic Torch Guide... 25 Mul-T-Square... 26 NLV Vise... 23 Pocket Level... 24 Quad Level... 24 Qwik Pins... 20 Rotary Ground Clamp... 21 Standard Square... 24 Versa Level... 24 Weldbox... 32 Welding Gage... 22 Hoist Fab-Mate... 34 Jack Stands, Large Vee Beam Jax... 13 Big V...10-12 Max Jax... 10-12 Jack Stands, Small Vee FAB SAF Jack... 7 Fat Jack... 7 Fold-A-Jack... 4-6 Heavy Duty... 4-6 Heavy Duty Plus... 4-6 Hi Boy... 7 Pro Jack... 4-6 Roller Head Stands Adjust-A-Roll... 8-9 Pro Roll... 8-9 CONTENTS 3
Pipe Jacks Sumner leads the pack with a comprehensive line of jack stand products. Presented here are standard jack models. Head options are featured on the following pages and large vee jacks begin on page 10. Heavy Duty Jack Special features: 2,500 lb (1,135 kg) capacity Strut tension plate for superior lateral support 1" (2.5 cm) square tube base construction Built for heavy use & abuse Quick-action lock washer Patented Fall Guard Pro Jack Special features: Formed steel legs 2,000 lb (900 kg) capacity Priced for all budgets Strut tension plate for superior lateral support Quick-action lock washer Patented Fall Guard Heavy Duty Jack Plus Special features: 3,500 lb (1,580 kg) capacity Rib-supported Vee-Head prevents "pancaking" Strut tension plate for superior lateral support Built for heavy use & abuse 1" (2.5 cm) square tube base construction Quick-action lock washer Patented Fall Guard Fold-A-Jack Special features: 2,500 lb (1,135 kg) capacity Folds up for storage ease 1" (2.5 cm) square tube base construction Quick-action lock washer Patented Fall Guard Patented Carrying handle! New Heavy Duty Jack feature! Replacement legs for easy repair (p/n 780675-KD) Standard features on all Sumner Jacks: 3 1-1/2" (38 mm) Acme fine adjustment thread the largest in the industry 3 Large, convenient adjustment handle 3 CE rated 3 Set screw for double margin of safety 3 Set screw can lock jack head to stand no loose pieces 3 Jack independently load tested for quality assurance 3 Backed by over forty years of jack stand manufacturing experience 4 STANDARD JACKS
Sumner offers a choice of 5 head styles for every application: Model Standard Vee-Head Ball Transfer Head Steel Wheel Head Rubber Wheel Head Bar Stock Head Part Number (carbon steel) 780518 780518 & 780551 780514 780499 780519 (Hi) 780944 (Lo) Part Number (stainless steel) 780498 780518 & 780274 780517 N/A N/A Pro Jack Capacity Heavy Duty Jack & Fold-A-Jack Capacity Pipe size (min - max) 1/8-24" 3-600 mm Application General welding of pipe shapes, solids and rounds 2,000 lb 900 kg 1,000 lb 2, 500 lb 450 kg 1,135 kg 3/8-12" 10-300 mm Rotation of pipe or tubing in all directions 2,000 lb 900 kg 1 1/4-24" 30-600 mm Welding of pipe and rounds 1,000 lb 450 kg 1 1/2-24" 40-600 mm Non-marring surface, roll welding of pipes and rounds 2,000 lb 900 kg 1/8-10" (Flat) 3-250 mm Welding of flats and shapes Stainless Steel Vee-Head Attachment part number 780502 Fits over vee and secures with two bolts... no tools required! Standard Vee-Head Ball Transfer Set part number 780551 (carbon steel) part number 780274 (stainless steel) Attachments slide over the standard vee-head. Accommodates 3/8 12" (10 300 mm) pipe sizes. 1,000 lb (450 kg) capacity. Hold-Down Device 781050 781056 ST-448 Hold-Down Device Chain Extension Kit (12" pipe increments) 6.5 3.5 2.9 1.6 Similar in operation to a chain vise for pipe, the Hold-Down Device uses high tensile strength chain to grip material in any Sumner vee-head jack. Ideal for fitting up flanges, fittings or valves, and a must when working with short lengths. STANDARD JACKS 5
Lo Heavy Duty Jack Special features: 2,500 lb (1,135 kg) capacity Strut tension plate for superior lateral support 1" square tube base construction Built for heavy use & abuse Quick-action lock washer Patented Fall Guard Lo Fold-A-Jack Special features: 2,500 lb (1,135 kg) capacity Folds up for storage ease 1" square tube base construction Quick-action lock washer Patented Fall Guard Specifications: Maximum 49" 125 cm Minimum 28" 71 cm Hi Jacks for perfect work height on shapes or pipe 24" in diameter or smaller Maximum 36" 89 cm Minimum 21" 51 cm Lo Jacks for larger shapes or pipe over 24" in diameter Hi Jacks (Heavy Duty) 780375 780376 780377 780378 780379 780380 780381 ST-801 w/vee-head ST-802 w/roller Head ST-803 w/bar Stock Head ST-804 w/stainless Steel Rollers ST-805 w/stainless Steel Vee-Head ST-806 w/ball Transfer Head ST-807 w/rubber Wheels 23.0 26.0 21.0 26.0 24.0 30.0 25.0 10.4 11.8 9.5 11.8 10.9 13.6 11.3 Lo Jacks (Heavy Duty) 780385 780386 780387 780388 780389 780390 780391 ST-901 w/vee-head ST-902 w/roller Head ST-903 w/bar Stock Head ST-904 w/stainless Steel Rollers ST-905 w/stainless Steel Vee-Head ST-906 w/ball Transfer Head ST-907 w/rubber Wheels 19.0 22.0 18.0 22.0 20.0 26.0 21.0 8.6 10.0 8.2 10.0 9.1 11.8 9.5 Heavy Duty Jack Plus 780326 w/ribbed Vee-Head 25.0 11.3 Hi Jacks (Pro Jack ) 780471 780472 780473 780474 780475 780476 780477 ST-871 w/vee-head ST-872 w/roller Head ST-873 w/bar Stock Head ST-874 w/stainless Steel Rollers ST-875 w/stainless Steel Vee-Head ST-876 w/ball Transfer Head ST-877 w/rubber Wheels 22.0 25.0 17.0 25.0 23.0 28.0 24.0 10.0 11.3 7.7 11.3 10.4 12.7 10.9 Hi Jacks (Fold-A-Jack ) 781300 781301 781302 781303 781304 781305 781306 ST-881 w/vee-head ST-882 w/roller Head ST-883 w/bar Stock Head ST-884 w/stainless Steel Rollers ST-885 w/stainless Steel Vee-Head ST-886 w/ball Transfer Head ST-887 w/rubber Wheels 25.0 28.0 23.0 28.0 26.0 32.0 27.0 11.3 12.7 10.4 12.7 11.8 14.5 12.2 Lo Jacks (Fold-A-Jack ) 781310 781311 781313 781314 781315 781316 ST-981 w/vee-head ST-982 w/roller Head ST-984 w/stainless Steel Rollers ST-985 w/stainless Steel Vee-Head ST-986 w/ball Transfer Head ST-987 w/rubber Wheels 17.0 20.0 20.0 18.0 24.0 19.0 7.7 9.1 9.1 8.1 10.9 8.6 6 STANDARD JACKS
Fat Jack 3 Folding Base 3 27" (68 cm) wide base 3 12-1/2" (32 cm) Wide Vee-Head 3 Ribbed Vee 3 Ideal for large pipe 3 Height range 32" to 52" (81 to 132 cm) 12 PIPE (300 mm) 2,500 lb (1,135 kg) weight capacity 24 PIPE (600 mm) Larger vee to accommodate larger pipe Optional Fat Jack locking pin versus lock washer Roller head available Ribbed vee design strengthens vee frame... no vee head bending or "pancaking" 781375 781470 781380 781475 Fat Jack Fat Jack w/pin & Vee Head Fat Jack w/roller Head Fat Jack w/pin & Roller Head 28.0 28.0 31.0 31.0 12.7 12.7 14.1 14.1 TM FAB SAF Jack Great for serious fabrication 38" (96 cm) wide base The Hi Boy is a tall jack specifically designed for tight pipe installation, such as in mechanical rooms or tunnels. The Hi Boy is a safe, portable folding stand that is easy to transport and holds a hefty 1,000 pounds (450 kg) at 72" (180 cm). In its lowest position of 39" (98 cm), the Hi Boy is ideal for normal fabrication of weld pipe. Legs fold up for convenient storage in job boxes or truck beds. 39" to 72" (98-180 cm) height range! Special Features: 3 3,500 lb (1,580 kg) vee head load capacity 3 2,500 lb (1,135 kg) roller head load capacity 3 30" (76 cm) wide base 3 Height range 32" to 52" (81 to 132 cm) 3 Large Ribbed Vee-Head to Accommodate 24" (600 mm) pipe 3 Quick-Action Lock Washer 783250 Hi Boy Jack Stand 40.0 18.1 780395 780400 FAB SAF Jack FAB SAF Jack w/roller Head 26.0 28.0 STANDARD JACKS 11.8 12.7 7
Adjust-A-Rolls 3 Roller adjustment from either side 3 Fast adjustment for easy pipe positioning 3 1/2 to 36" (12 900 mm), or 2,000 lb (900 kg) pipe capacity 3 Clean and simple design avoids welder interference 3 Wheels trued for true pipe rotation 3 Bronze bearing to eliminate arcing Hi Adjust-A-Roll 31" (78 cm) 3 Brake to lock loads for layout or fit-up Lo Adjust-A-Roll 24" (61 cm) New Adjust-A-Roll feature! Replacement legs for easy repair (p/n 780675-KD) Table Adjust-A-Roll 3 Handle large enough to work with gloved hand Pro Roll Adjustable Height 29" 74 cm 43" 109 cm 3 More features 3 Adjustable height 3 1/2" - 36" (1.2-91 cm) or 2,000 lb (900 kg) capacity 3 Leveling on either side of stand 3 Uses Quick Change Housings 8 ROLLER HEAD STANDS
ROLLER STAND HEAD STYLES Carbon Steel or Stainless Steel Roller Head 2,000 lb (900 kg) capacity Rubber Wheel Roller Head 1,200 lb (550 kg) capacity 3 Wheels "trued" for even pipe rotation 3 Bronze bearings to eliminate arcing 3 Brake to lock loads for layout or fit-up 3 Handles large enough to grip with a gloved hand 3 Quick Change design increases roller stand utility Ball Transfer Roller Head 1,000 lb (450 kg) capacity carbon or stainless steel balls Bar Stock Head 2,000 lb (900 kg) capacity Two position roller for containment or noncontainment of material Table Adjust-A-Roll Hi Adjust-A-Roll 780365 780366 780367 780368 780369 780399 ST-601 with steel wheels ST-602 with ball transfer heads ST-603 with rubber wheels ST-604 with stainless steel wheels ST-605 with bar stock head Hi Adjust-A-Roll [base only] 34.0 33.0 33.0 33.0 40.0 24.0 15.4 15.1 15.1 15.1 18.2 10.9 Lo Adjust-A-Roll 780370 780371 780372 780373 780359 780405 ST-701 with steel wheels ST-702 with ball transfer heads ST-703 with rubber wheels ST-704 with stainless steel wheels ST-705 with bar stock head Lo Adjust-A-Roll [base only] 29.0 31.0 31.0 31.0 38.0 26.0 13.2 14.1 14.1 14.1 17.3 11.8 Table Adjust-A-Roll 780360 780361 780362 780363 780364 780500 ST-501 with steel wheels ST-502 with ball transfer heads ST-503 with rubber wheels ST-504 with stainless steel wheels ST-505 with bar stock head Table Adjust-A-Roll [base only] 20.0 18.0 19.0 20.0 26.0 12.0 9.0 8.2 8.6 9.0 11.8 5.5 Pro Roll 780440 780441 780442 780443 780444 780446 Pro Roll [base only] Pro Roll with steel wheels Pro Roll with ball transfer heads Pro Roll with rubber wheels Pro Roll with stainless steel wheels Pro Roll with bar stock head Hi Adjust-A-Roll, Lo Adjust-A-Roll, and Pro Roll have a width of 31" (80 cm) and a depth of 23" (58.5 cm). Quick Change Roller Housings for Sumner Pro Roll and Adjust-A-Rolls Sumner's innovative Quick Change Roller Housings increase the utility of its roller stand product line. Roller housings can be changed in a snap, without tools, to adapt to changing job needs. Roller wheels available in steel, stainless steel or rubber. Ball transfer heads, with carbon or stainless steel balls, and bar stock heads are also available. 38.0 47.0 49.0 45.0 47.0 49.0 17.2 21.3 22.2 20.4 21.3 22.2 Patent Pending 783151 783152 783153 783154 783155 783159 Quick Change Housing with steel wheels Quick Change Housing with rubber wheels Quick Change Housing with stainless steel wheels Quick Change Housing with ball transfer head Quick Change Housing with bar stock head Quick Change Housing with stainless steel ball transfer head 8.0 7.0 8.0 7.0 16.0 7.0 ROLLER HEAD STANDS 3.6 3.2 3.6 3.2 7.2 3.2 9
Two large pipe fabricator stands capable of supporting 2,500 lb (1,135 kg) each! Maximum 36" (90 cm) pipe Minimum 4" (10 cm) pipe Optional styles of roller wheels Optional pipe hold down chain Large 12" (30 cm) vee Fine adjustment with bearing Stable and sturdy 5-leg construction With sturdy 5-leg construction! The versatile Max Jax is the ideal fabricator stand. The large 12" (30 cm) vee head and heavy duty five-legged design offers the welder a maximum margin of safety on pipe up to 36" (90 cm). With optional accessories, such as the heavy duty casters and Sumner Hold-Down Device, pipe weighing 2,500 (1,135 kg.) per Max Jax can be wheeled with ease from storage rack... to welding bay... and onto the shipping dock. This means the load is lifted only once, resulting in a reduction of 50% or more in handling costs. The Max Jax is great for leveling loads for fit-up, or use with a pipe rotator. Quick action brake Optional, large 8" (20 cm) casters Max Jax Kit #1 (part number 781403) Consisting of the basic Max Jax (part number 781460) with caster kit (part number 781464) and roller head kit (part number 781406). In the shop or on the job, moving long lengths of pipe is a snap with Max Jax! Shown with optional Hold-Down Device (part number 781050 ) 10 LARGE VEE-HEAD JACKS
Maximum 36" (90 cm) pipe Minimum 4" (10 cm) pipe Large 12" (30 cm) vee Shown with optional roller wheels 1-3/4" Acme adjustment screw Fast action adjustment handle Heavy duty 1" (2.5 cm) square leg tubing Now with wider Vee-Head! Sumner now offers the Big Vee Jack to fabricators of large diameter pipes. With a wider base, 1-3/4" Acme adjustment screw and greater load capacity, the Big Vee is the ideal stand for this application. It is a 3-leg heavy duty jack stand built tough for the demands of larger pipes at an affordable price! Wider base Basic Max Jax (part number 781460) Used as a Jack stand, the basic Max Jax safely handles large diameter pipe up to 36" (90 cm). The 1-3/4" vee-head shaft permits the welder to position loads up to 2,500 lb (1,135 Kg) with ease. Check the Max Jax accessories on page 12. New large leveling pads! B C A Basic Big Vee (part number 780260) Used as a Jack stand, the basic Big Vee safely handles large diameter pipe up to 36" (90 cm). The 1-3/4" vee-head shaft permits the welder to position loads up to 2,500 lb (1,135 Kg) with ease. Specifications Max Jax B Big Vee Load Capacity 2,500 lb (1,135 kg) 2,500 lb (1,135 kg) Basic Unit A (height) B (width) Basic Unit with casters (height) (width) Vee-Head height C (min.) (max.) Vee-Head height with casters (min.) (max.) 27.0" (686 mm) 29.6" (752 mm) 36.5" (927 mm) 39.5 (1,003 mm) 21.0" (533 mm) 33.0" (838 mm) 30.5" (775 mm) 42.5" (1,080 mm) 35.5" (902 mm) 29.5" (749 mm) not applicable not applicable 29.5" (749 mm) 41.0" (1,041 mm) not applicable not applicable C A LARGE VEE-HEAD JACKS 11
Large Vee-Head Jack Accessories Caster Kit (PN 781464) Steel Wheel Caster Kit (PN 781465) Max & Beam Jax Five 8" (20 cm) heavy duty casters make up the Max Jax Caster Kit. The casters have a quick action braking system. Roller Head Kit (PN 781406) Stainless Steel Roller Head Kit (PN 781407) The Roller Head Kit option provides four roller wheels which can be quickly mounted into the 12" (30 cm) vee-head. Roller wheels come in either steel or stainless steel. Stainless Steel Sleeves (PN 781382) When working with stainless steel pipe, the sleeve option instantly converts the Max Jax to a specialty tool for stainless steel welding, preventing carbon contamination. Large Roller Wheels (PN 781381) Wide steel wheels provide smoother pipe rotation with less effort. Hold-Down Device (PN 781050) The Sumner Hold-Down Device uses high tensile strength chain for gripping up to 12" (30 cm) pipe onto the large vee-head when either welding or using the Max Jax for material handling. Chain extension kits are available for pipe up to 40" (101 cm). Rubber Wheel Kit (PN 781394) Consists of four rubber wheels and hardware so that it can be mounted into the 12" (30 cm) vee head. 1,000 lb (450 kg) capacity. Stainless Steel Ball Transfers (PN 781397) Standard Ball Transfers (PN 781383) Consists of two 1-1/2" ball transfers which can be mounted in vee-head slots for a range of 3/8 36" (9 900 mm) pipe. 1,000 lb (450 kg) capacity. 780260 781460 781403 781381 781382 781383 781394 781397 781406 781407 781464 781465 781050 Big Vee -Basic Max Jax -Basic Max Jax Kit #1 Large Roller Wheel Kit Stainless Steel Sleeves Standard Ball Transfer Kit Rubber Wheel Kit Stainless Steel Ball Transfer Kit Roller Head Kit Stainless Steel Roller Head Kit Caster Kit (Max Jax 5 casters) Steel Wheel Caster Kit (Max Jax) Hold-Down Device 36.0 68.0 144.0 12.0 5.0 5.0 4.0 5.0 9.0 9.0 70.0 75.0 6.5 16.4 30.8 65.5 5.5 2.3 2.3 1.8 2.3 4.1 4.1 31.8 34.1 3.0 12 LARGE VEE-HEAD JACKS
Beam Jax Move beams around the shop safely Max 24" (61 cm) 3 2,500 lb (1,135 kg) capacity 3 Clamping device centers load on stand & holds material in place while moving around shop Close or open clamp from either side. Min 0" (0 cm) 3 5-leg base construction ensures stability Reversible beam forks Fine adjustment with bearing A Load Capacity Basic Unit Specifications A (height) B (width) Basic Unit with casters (height) (width) Beam Head height C (min.) (max.) Beam Head height with casters (min.) (max.) 2,500 lb (1,135 kg) 27.8" (705 mm) 29.6" (752 mm) 37.3" (947 mm) 39.5 (1,003 mm) 25.5" (648 mm) 37.5" (953 mm) 35.0" (889 mm) 47.0" (1,194 mm) Stable & sturdy 5-leg construction Optional 8" (20 cm) casters Quick action breaks B C Detachable handle permits easy clamping of material from either side of stand. Detachable handle can be rotated out of operator s way. Basic Beam Jax (PN 781485) Used as a stand, the basic Beam Jax Beam Jax Kit #1 (PN 781486) Includes basic Beam Jax unit (PN 781485) & caster kit (PN 781464). safely supports 24" (61 cm) beams up to 2,500 lb (1,135 kg). 781485 781486 Basic Beam Jax Beam Jax Kit (Beam Jax & Casters) 51.0 121.0 23.1 54.8 See page 12 for details on caster kits. BEAM JAX 13
A fast, accurate fit-up clamp for pipe to pipe, pipe to fitting and more! 2 6" Ultra Clamp (50 150 mm) 1 2-1/2" Ultra Clamp (25 65 mm) 5 12" Ultra Clamp (127 300 mm) Pipe to Pipe Pipe to Fitting Pipe to Flange Pipe to Tee 3 Rugged frame, built for job site use 781130 781150 781170 1 2-1/2" Ultra Clamp 2 6" Ultra Clamp 5 12" Ultra Clamp 3.3 8.7 15.1 1.5 4.0 6.7 3 Smooth roller clamping action for positive gripping 3 Stainless steel contacts & alignment screws 3 Operating handle repositions for close work 3 Fine adjustment screws for quick fit-up 3 Light weight for overhead work 14 FIT-UP CLAMPS
2 6" Ultra Fit (50 150 mm) 5 12" Ultra Fit (127 300 mm) A fast, accurate fit-up clamp for fitting to fitting! 3 Rugged, compact design to operate in tight locations 3 Stainless steel contacts & alignment screws 3 Two-hand operating handle for positive gripping 3 Fine adjustment screws for quick fit-up 3 Light weight for overhead work 3 Smooth roller clamping action for positive gripping 1 2-1/2" Ultra Fit (25 65 mm) Fit-up two 90 fittings Fit-up 90 fitting to tee 781265 781275 781285 1 2-1/2" Ultra Fit 2 6" Ultra Fit 5 12" Ultra Fit 3.0 7.1 12.0 1.4 3.2 5.5 FIT KIT Now you can get the Ultra Clamp, the Ultra Fit, and the Internal Fit-Up Clamp... all in one great package! Fit Kit 2 6" contains: 3 2 6" Ultra Clamp 3 2 6" Ultra Fit 3 4 8" Internal Fit-Up Clamp 3 Set of carbon steel flange pins 3 Quad Level 3 Weldbox 2008 Fit Kit 2 12" contains: 3 Four (4) Fold-A-Jacks 3 2 6" Ultra Clamp 3 5 12" Ultra Clamp 3 2 6" Ultra Fit 3 5 12" Ultra Fit 3 2 4" Internal Fit-Up Clamp 3 4 8" Internal Fit-Up Clamp 3 8 12" Internal Fit-Up Clamp 3 Quad Level 3 Steel Square 3 One set of Qwik Pins 3 Weldbox 3617 780324 780315 Fit Kit 2 6" Fit Kit 2 12" 35.0 283.9 16.0 129.0 FIT-UP CLAMPS 15
Pipe alignment and clamping tool. Knurled adjustment for gloved hands and precise leveling Leveling and supporting device quickly and accurately sets gap Drop forged handle and wing nuts designed for rough field use and easy adjustment with gloved hands Fast action chain lock system for fast set-up All parts plated to resist rust High tensile strength chain with black oxide finish Flared jack bars are easy to add or remove to accommodate a wide range of pipe diameters Jack bar screw allows welder to square and space the fit up easily CLAMP CHAMP an advanced solution for today s problem fit ups! The Clamp Champ is built for the welder who takes pride in doing his job right the first time. Constructed for years of trouble free job site use, the versatile Clamp Champ makes pipe fit-up simple and accurate without the need of a helper. The Clamp Champ is similar to a pipe vise with fast, easy set up and solid chain engagement. Each model offers: FIT-UP CAPACITY Pipe to Pipe Pipe to Fitting Pipe to Flange Fitting to Fitting Plus Reforming up to schedule 40 pipe! LOW COST Half the cost of comparable cage clamps LIGHTWEIGHT CONSTRUCTION Engineered for strength without the weight WIDE RANGE 1-10" (25-250 mm) 1-16" (25-400 mm) 10-36" (250-900 mm) Carbon or Stainless Plus Conversion Kits to 48" (1,200 mm) pipe! 16 FIT-UP CLAMPS
CLAMP CHAMP VARIETY: Each Clamp Champ is capable of a wide range of fit-ups without additional accessories! Pipe to 90 fitting Pipe to flange Pipe to pipe Pipe to tee Standard Kit: Consists of metal carrying box, main block and chain, jack bars and instruction manual. Large Clamp Champ includes double jack screws for reforming 20 mm pipe wall. Range Model Part No. Description Number of Jack Bars 1-10" (25-250 mm) 1-10" (25-250 mm) 1-16" (25-400 mm) 1-16" (25-400 mm) 10-36" (250-900 mm) 10-36" (250-900 mm) Standard Stainless Steel Standard Stainless Steel Standard Stainless Steel 781000 780999 780998 780997 781250 781251 ST-110 Standard Clamp Champ ST-210 Stainless Steel Clamp Champ ST-116 Standard Clamp Champ ST-216 Stainless Steel Clamp Champ Standard Clamp Champ Stainless Steel Clamp Champ 3 3 5 5 7 7 22.0 22.0 27.0 27.0 109.0 109.0 Weight 10.0 10.0 12.3 12.3 49.4 49.4 Conversion Kit: Consists of chain and jack bars to increase Clamp Champ capacity Capacity Increase from to Model Part No. Number of Jack Bars Chain Length Weight 10" (250 mm) 16" (400 mm) 10" (250 mm) 16" (400 mm) 36" (900 mm) 48" (1,200 mm) 36" (900 mm) 48" (1,200 mm) Standard Stainless Steel Standard Stainless Steel 781031 781032 781252 781253 2 2 2 2 18" (450 mm) 18" (450 mm) 30" (760 mm) 30" (760 mm) 7.0 7.0 16.0 16.0 3.2 3.2 7.3 7.3 FIT-UP CLAMPS 17
Fits up flange to center axis of pipe The Ideal Flange Fit-up Tool! Tightens tool to pipe Two independently operated internal mandrels align flange to pipe even if internal dimensions differ. 8-12" (200 300 mm) Internal Fit-Up Clamp 3 Can be used on all standard weld neck flanges and great with slipon flanges 3 Contact points stainless steel a standard feature 3 One piece construction no loose pieces 3 Quick action operation 3 Priced right Simple Operation 4-8" (100 200 mm) Internal Fit-Up Clamp 2-4" (50 100 mm) Internal Fit-Up Clamp 1. Tighten jaws to clamp pipe I.D. 784103 784102 784100 8-12" (200 300 mm) Internal Fit-up Clamp 4-8" (100 200 mm) Internal Fit-up Clamp 2-4" (50 100 mm) Internal Fit-up Clamp 28.0 8.5 2.5 12.7 3.9 1.1 NOTE: The Internal Fit-up Clamp is an alignment tool. A separate lifting device to support the flange weight is recommended. 2. Mount flange on second set of pipe jaws, adjust for gap and tighten jaws for final fit-up. 18 FIT-UP CLAMPS
Adjust-A-Fit 3 Makes lining up fittings a trouble-free, one man operation 3 Uses gravity to align fittings for loads up to 45 3 Fastens directly onto fittings for loads up to 1,000 lb (450 Kg) 3 Threaded shaft assembly is hardened for long tool life 3 Cloverleaf setscrew and threaded shaft handle work from either side 780420 ST-104 Adjust-A-Fit 11.0 5.0 Adjust-A-Flange 3 Fits all flanges for 5" pipe and larger with bolt holes 3/4 to 1-5/8" (19 to 42 mm) 3 Used in combination with the Adjust-A-Fit to bring pipe flanges to exact plumb for tack and weld out 3 Eliminates 75% of the hard work in pipe fitting when used with the Adjust-A-Fit and Roust-A-Bout (see Sumner Material Lifts catalog) 3 Handles loads up to 1,000 lb (450 Kg) 3 Flange nuts serve as convenient reference points to check level 780425 ST-105 Adjust-A-Flange 11.0 5.0 FIT-UP CLAMPS 19
For fast, accurate alignment of carbon pipe flanges 3 Quick installing pins work to level flange (two-hole) for tack and weld-out 3 Hardened tapered Qwik Pins automatically center on 5/8 to 1-5/8" (16 42 mm) holes 3 Features Acme threads for maximum clamping power and hardened steel for long-lasting use 781235 Qwik Pins 4.0 1.8 Simple Operation 1. Push spring-loaded button 2. Separate pin from nut 3. Insert into top two flange holes 4. Push spring button and re-insert onto pin 5. Quarter turn to tighten Flange Leveler 3 Now two-hole & level in one time-saving operation 3 Uses push-button Qwik Pin nuts for fast action 3 Features stub Acme threads for maximum clamping & hardened steel for lasting use 3 Automatically centers in flange holes 5/8 to 1-5/8" (16 42 mm) 3 Easily replaceable vials in the event of breakage 781240 779934 Flange Leveler Vial Kit 4.5 0.5 2.0 0.2 20 FIT-UP TOOLS
ST-106 / ST-206 ST-258 Flange Pins For accurate alignment of pipe flanges (carbon or stainless steel) 3 Quick installing pins work as convenient reference points to level flange for tack and weld-out no tools needed 3 Hardened tapered ST-106 and ST-206 pins automatically center on 5/8 to 1-5/8" (16 42 mm) holes, ST-258 pins similarly set in 1-1/2 to 2-5/8" (38 66 mm) holes 3 Features Acme threads for maximum clamping power and hardened steel for long lasting use 780430 780429 780650 ST-106 Flange Pins ST-206 Stainless Steel Flange Pins ST-258 Flange Pins 4.0 4.0 32.0 1.8 1.8 14.5 Rotary Ground Clamp Puts an end to tangled ground leads 3 Rotary head turns with the pipe puts an end to ground lead twist, tangle and wear 3 Provides quick, positive ground for roll-out welding of pipe and fittings eliminates weld pinholes caused by poor grounding 3 Attaches and detaches in seconds 3 Makes up ground leads three ways lug, clamp-on and bare cable 3 Positive anti-arc bearings take loads up to 400 amps 780435 Rotary Ground Clamp 5.0 2.3 FIT-UP TOOLS 21
(Manual) ST-303 ST-301 ST-302 3 4 models to cover flange ranges from 1" (25 mm) to 24" (600 mm) 3 Can be used for 150 to 1,500 lb. flanges ST-304 3 Hardened wedge for safe splitting 3 Large feed screw 3 Drive can be rotated by 1-3/8" wrench or 1/2" (12 mm) bar 3 Compact design strong enough for tough jobs Part No. Description Spread Pin Diameter 150 lb 300 lb 400 lb 600 lb 900 lb 1,500 lb 784003 ST-301 Flange Spreader 3" (76 mm) 5/8" (16 mm) 1 6" 3/4 4" 1/2 2" 784002 ST-302 Flange Spreader 4" (101 mm) 3/4" (19 mm) 2 12" 1-1/2 8" 1 4" 1 4" 1 2" 1 2" 784001 ST-303 Flange Spreader 5" (127 mm) 7/8" (22 mm) 5 24" 2-1/2 12" 1-1/2 8" 2 6" 1 4" 1 3" 784000 ST-304 Flange Spreader 6-3/8" (162 mm) 1" (25 mm) 10 24" 7 24" 3-1/2 16" 4 10" 1 8" 1 5" Welding Gage 3 Available in both imperial and metric 3 Measure internal hi-lo misalignment and root weld gap spacing 781900 781901 Welding Gage Imperial Welding Gage Metric Accurate quick check of internal hi-lo Root weld spacing with little effort 0.25 0.25 0.11 0.11 22 FIT-UP TOOLS
ST-310 (Hydraulic) 3 10 ton flange splitter to tackle the tough jobs 3 Spreader arms adjust from 2-3/4 to 8-1/2" (70 mm to 215 mm) 3 Spring return, single action cylinder Patent Pending 3 Hardened wedge 3 Simple operation 3 Hand pump and 6' (1.5 m) hose available as accessories Accessories: Part No. 777010 Hand hydraulic pump for Flange Spreader with 6' (1.5 m) hose and quick disconnect. Part No. Description Capacity Cylinder Capacity Cylinder Stroke Flange Pin Size 150 lb 300 lb 400 lb 600 lb 900 lb 1,500 lb 784004 ST-310 Flange Spreader 9 x 92 mm 10 ton 2" (54 mm) 1-1/4 1-5/8" (32 42 mm) 22 42" 16 28" 14 24" 12 20" 8 16" 4 8" TRI-POD PIPE VISE & BENCH VISE NLV Tri-pod Pipe Vise Part Number 783207 Bench Chain Vise Part Number 783200 3 1/8 to 2-1/2" (3 60 mm) pipe capacity 3 1/2" pipe bending shoes 3 Cast iron frame 3 Hardened alloy steel jaws 3 1/8 to 2-1/2" (3 60 mm) pipe capacity 3 1/2" pipe bending shoes 3 1" (2.5 cm) heavy wall tubing for greater stability 3 Large rubber skid pads bolted to leg 3 Convenient carrying handle 3 Light weight 3 Great price 783207 783200 NLV Tri-pod with Chain Vise Bench Chain Vise 29.0 7.5 FIT-UP TOOLS 13.8 3.4 23
Pocket Level (PN 781947) weighs just 3 oz. (84 g) A twin vial level constructed of tough ABS and aluminum frame, the strong magnetic base makes this pocketsize level great for many tasks. Can be used with a plumb bob. level pipe for fit-up earth magnet on base and side to hold measuring tape Versa Level (PN 781945) Featuring a tough, anodized body and a magnetic base, the Versa Level comes with four vials (0, 30, 45, 90 ). There is also a "v" cut into the base for pipe and condit work. Easy read vials with magnetic base. Thumb screw connects to pipe or bent conduit Quad Level (PN 781946) This is a tough, anodized aluminum level with a magnetic base and four vials (0, 30, 45, 90 ). A "v" cut into the base makes the Quad Level great for pipe and condit work. 8.5" (21.6 cm) length Standard Squares Standard Squares from Sumner are marked with both imperial and metric units. Steel (PN 781920) Highly visible lettering and rust-resistant finish Aluminum (PN 781921) Lightweight, resists rust 781920 781921 781945 781946 781947 Standard Square (steel) Standard Square (aluminum) Versa Level Quad Level Pocket Level 1.4 0.8 0.3 0.4 0.2 0.6 0.4 0.1 0.2 0.1 24 FIT-UP TOOLS
Circle Snap Circle Snap 2-13/16 PN 784560 2-7/16", 2-9/16", 2-11/16", 2-13/16" (62 mm, 65 mm, 68 mm, 71 mm) A fast, accurate solution for torch cut holes. Circle Snap 2-5/16 PN 784550 1-15/16", 2-1/16", 2-3/16", 2-5/16" (49 mm, 52 mm, 56 mm, 59 mm) Great For... 3 Weldlets 3 Threadlets 3 Matching saddlecut holes 3 Any conventional gas cutting torch Circle Snap 1-13/16 PN 784540 1-7/16", 1-9/16", 1-11/16", 1-13/16" (37 mm, 40 mm, 43 mm, 46 mm) 3 Four convenient hole sizes in each of three Circle Snap holders 3 Earthen magnets lock holders to steel to prevent movement while cutting 3 Loops swing out & lock... ready for cutting! Magnetic Holders (PN 781895) Sold in packages of three, Sumner Magnetic Holders can be used to position a standard builder s square for layout work or to create an ideal burning guide. Holds squares up to 1/8" (3 mm) thick. 784560 784550 784540 781895 781896 Circle Snap 2-13/16 Circle Snap 2-5/16 Circle Snap 1-13/16 Magnetic Holders Magnetic Torch Guide Kit 1.0 1.0 1.0 1.0 2.0 0.5 0.5 0.5 0.5 1.0 Use with a standard square to create a great torch guide Magnetic Torch Guide Kit (PN 781896) Kit includes two Sumner Magnetic Holders and a 24" (61 cm) stainless steel cutting rail for straight torch work. FIT-UP TOOLS 25
Makes problem fit-up easy and simple set-ups a snap! 3 Lightweight, but durable 3 Handles up to 8" (20 cm) flanges and up to 14" (35 cm) fittings 3 Versatile for measuring 45 and 90 angles 3 Blades marked with both Imperial and Metric units The Mul-T-Square consists of two 45 blades that slide effortlessly in an industrial-strength plastic handle. Each blade is made of stainless steel for precise alignment. The 10" (26 cm) and 14" (35 cm) arms allow for measurement of tight fit-ups or they can be expanded for up to 30" (76 cm) squaring of 90 fittings. In some instances, the 45 blades are handy by themselves for simple alignment. The blades are loosened or secured by a simple twist of the conveniently located locking knob. Now get the Mul-T-Square with extended reach! Blades with 10" (26 cm) and 20" (52 cm) arms provide even greater range. Extended blades fit into the standard Mul-T-Square. Available as blades only or as a complete Mul-T-Square assembly. 790000 790001 790021 790026 790030 Mul-T-Square complete (standard blades) Mul-T-Square handle only Mul-T-Square blades only (pair, standard) Mul-T-Square blades only (pair, extended) Mul-T-Square complete (extended blades) 2.3 0.3 2.0 2.5 2.8 0.9 0.1 0.8 1.1 1.3 26 FIT-UP TOOLS
Small Angle Fixture Multiple Angle Fixture Multiple Purpose Magnetic Medium Angle Fixture Large Angle Fixture Fixtures Heavy Duty, Fixed 90 Fixture For fast, accurate positioning of flat and round ferrous metal for welding and assembly! Adjustable-Angle Fixture with scale and repositioning locking handle Fit-up is a snap with Sumner s line of magnetic welding fixtures Position square tubing Fit-up round tubing Hold tubing to steel plate Fit-up steel plate Part No. Description Holding Capacity Dimensions Angle Configuration Weight 781885 Multiple Angle Fixture 28.0 lb (12.5 kg) 3.75" x 0.5" x 2.5" (96 x 14 x 64 mm) 30, 45, 60, 75, 90 0.6 lb (0.3 kg) 781886 781887 Small Angle Fixture Medium Angle Fixture 48.5 lb (22.0 kg) 90.0 lb (41.0 kg) 4.75" x 0.5" x 3.25" (120 x 14 x 82 mm) 6.33" x 0.75" x 4.0" (160 x 20 x 102 mm) 45, 90, 135 45, 90, 135 0.6 lb (0.3 kg) 1.5 lb (0.7 kg) Use in combination 781888 781875 Large Angle Fixture Heavy Duty 90 Fixture 122.0 lb (55.0 kg) 88.0 lb (40.0 kg) 7.88" x 0.89" x 5.0" (200 x 22 x 128 mm) 8.2" x 8.2" x 1.8" (207 x 207 x 48 mm) 45, 90, 135 90 2.9 lb (1.3 kg) 5.9 lb (2.7 kg) Scale makes a wide range of positions easy 781876 Adjustable Fixture 88.0 lb (40.0 kg) 8.8" x 8.8" x 1.3" (225 x 225 x 34 mm) adjustable range from 45 to 270 6.4 lb (2.9 kg) FIT-UP TOOLS 27
More than a Pipe Buggy! 3 Transport 20 ft (6.1 m) pipe lengths up to 1,000 lb. (450 kg) 3 Comes with ratchet hold-down strap and 16" (41 cm) tubed or flat free tires 3 Weighs only 80 lb (36.3 kg)... can be shipped UPS 3 Quick handle disconnect for compact storage Now available with flat free tires! 3 Carries up to 12" (30 cm) diameter pipe 3 Ideal job-site material carrier Patented Great for flanges, fittings and valves Uses leverage to lift pipe! 1 Use ratchet to secure 2 Use handle to flip 3 Cricket to pipe Cricket & pipe Reposition handle Part No. Description Height Width Width between wheels Length Weight 782699 782685 Cricket Cricket with flat free tires inch cm inch cm inch cm inch cm 21 21 28 CARTS 53 53 28 28 71 71 16 16 41 41 28 28 71 71 80 80 36.3 36.3
Mac Rack I A Mobile Conduit & Pipe Storage Rack! Specifications With casters Without casters Patent pending inch cm inch cm 3 Double wall square tubing Height stowed 17.75 45.0 10.5 26.6 3 Eight bins of storage Height Operating 61.5 155.6 53.75 136.5 3 Arms fold easily with plunger pins Length 58.5 148.6 58.5 148.6 3 6" (15 cm) heavy duty casters standard with each Mac Rack 3 Mac Rack II has convenient utility tray 3 Priced for all budgets Mac Rack II Width Ground clearance 33.0 7.5 83.8 19.1 33.0 83.8 783317 783299 Mac Rack I - complete with casters Mac Rack II - complete with casters 165.0 172.0 74.8 78.0 Support masts nest into base by pulling plunger pins. Masts fold up in seconds no loose hardware or tools required. Base design is compact and allows users to stack Mac Rack and Pipe Mac (page 30) carts. Grasshopper Texas Pipe Dolly Enables one man to lift 2,000 lb (900 kg) unassisted! A great transporter of pipe, strut, hanging rod, conduit, etc. 3 Special sliding chain block design accommodates long and short loads 3 Carries up to 20" diameter pipe, tool boxes, fittings and valves GRASSHOPPER SPECIFICATIONS LOAD CAPACITY Length Width Height Weight Length Width Height lb kg ft. cm in. cm in. cm lb kg ft. cm in. cm in. cm 780351 ST-401 Grasshopper 165 75 12 366 35 89 40 102 2,000 900 20 610 20 51 28 71 CARTS 29
A Mobile Pipe Cart 3 Transports 2,000 lb (900 kg) of pipe, individually or up to a height of 34" (86 cm) 3 Six 6" (15 cm) heavy duty casters 3 Center-positioned casters makes rolling the Pipe Mac easy and enables quick cart rotation for tight turns 3 Posts pull out for compact storage 3 Stacks when not in use Pipe Mac comes with vee attachment. Shown transporting 20" (51 cm) pipe. Pipe Mac stacks with other Pipe Macs or with Mac Racks (page 29). Specifications inch cm Height (stowed) Height (operating) Length Width Ground clearance Post Height 19.5 44.0 58.5 33.0 7.5 34.0 49.5 111.7 148.6 83.8 19.4 86.4 Simple but rugged attachment prevents pipe from rolling while the Pipe Mac is in motion. Easily slips over the four post holders no tools required! Vee Attachment included! 783230 Pipe Mac 170.0 77.1 30 CARTS
A security storage chest for those who require high visibility of contents 3 Tough steel wire screen 3 Four 6" (15 cm) Heavy Duty casters standard 3 Great for job site storage, security cages at trade shows, concessionaires or shop use 58" (147 cm) 33-¾" (86 cm) 63-¼" (161 cm) Two point locking doors use Master Lock No. 5 3 Removable steel shelves 3 Load capacity 1,500 lbs (680 kg) 3 Competitively priced 784920 Stor Mac Security Storage Chest 322.0 146.0 CARTS 31
Ideal storage chest for all the welder s needs Weldbox 2008 PN 779910 Weldbox 3617 PN 779928 3 Two-point latching system requires only 1 lock 16" (41 cm) 35" (89 cm) 3 16 gage steel 8-½" (22 cm) Storage Capacity: Closed Height: Weldbox 2812 PN 779911 20-1/8" (51 cm) 0.92 cu. ft. 9-½" (24.1 cm) 3 16 gage steel 17" (43 cm) 36" (91 cm) 22-5/8" (57 cm) Storage Capacity: Closed Height: 6.7 cu. ft. 18-3/8" (46.7 cm) 12" (30 cm) 28-3/8" (72 cm) PN 779037 Caster Kit Mount Heavy duty caster on Weldbox 3617 to easily move around the shop. Storage Capacity: Closed Height: 2.16 cu. ft. 11" (27.9 cm) 779910 779911 779928 779037 WELDBOX 2008 WELDBOX 2812 WELDBOX 3617 Caster Kit (WELDBOX 3617) 12.1 30.8 97.9 23.0 5.5 14.0 44.5 10.4 32 FIT-UP TOOLS
Use occasionally or as a permanent work bench a portable welding table 3 Tough #9 expanded metal top 3 600 lb (270 kg) load capacity 3 1" (2.5 cm) square tube frame 3 One piece construction 3 24" x 40" (60 x 100 cm) work surface Built-in torch holder 3 Table top plated for ground clamp Four-point leg contact The optional 8" (20 cm) wheel kit for the Handi- Bench allows for rolling transport of table in folded position only. Plunger pin locks legs in open or folded position. Compact storage Part No. Description Work Dimension Load Weight Height Depth Length Capacity 783980 HB-604 Welding Table 36.3" (92.2 cm) 24.4" (62 cm) 40.4" (102.6 cm) 600 lb (270 kg) 54.0 24.5 783965 8" Wheel Kit for Series 600 Handi-Bench 5.0 2.3 FIT-UP TOOLS 33
FAB-MATE The hoist for all fab shop needs! 3 1,000 lb capacity (450 kg), 7 ft (2.1 m) lifting capacity 3 Moves loads vertically and horizontally at the same time 3 Sumner-built single-speed winch offers infinite positioning for accurate fit-ups 3 8" (20 cm) casters and special base allows load to "get close to the work" 3 Accessories make Fab-Mate extremely versatile 3 Priced for all budgets Capable of lifting 20' (6.0 m) lengths of 10" (25 cm) pipe Position fittings with Sumner Adjust-A-Fit (see page 19) Align flanges with Sumner Adjust-A-Flange (see page 19) Move plate with plate lifting clamp Part No. Description Height Width Length Weight inch cm inch cm inch cm 783900 Fab-Mate 88.5 224.0 35.0 89.0 44.0 111.0 206.0 93.0 34 HOIST
WELDING CYLINDER CARTS Sumner full range of cylinder carts, pages 35 37 Product Description Key, page 38 Specifications, page 39 Wheel Information, page 40 cart part number 782375 108-8S Safety Chain Wheels Shown: 779024* Small Single Cylinder Cart (Model #108) Designed to transport small cylinders up to 8-1/4" (21 cm) diameter. Perfect for moving acetylene "B" tanks or fire extinguishers around job sites. Comes with 8" rubber wheels and safety chain. cart part number 782385 112-10S Safety Chain Wheels Shown: 779011* cart part number 782386 112-10P Safety Chain Wheels Shown: 779027* Heavy Duty, Single Cylinder Cart (Model #112) Popular cylinder truck can be used for gas cylinders up to 12" (30 cm) in diameter or for hauling boxes on the 7 x 14" (17.8 x 35.6 cm) base plate. Load capacity rated at 500 lb (225 Kg). Small-Medium Range, High Rail Cylinder Carts (Models #207 & #208) cart part number 782360 207-8S Safety Chain Wheels Shown: 779031* cart part number 782359 207-10S Safety Chain Wheels Shown: 779011* The small-medium range cylinder carts feature a balanced design for comfortable handling on smooth, level surfaces. Carts come with trays and hose hooks. Handle grips offer better control and stability. cart part number 782379 208-8S Safety Chain Wheels Shown: 779031* cart part number 782380 208-10S Safety Chain Wheels Shown: 779011* base plate: 7.5 x 15.5" (19.0 x 39.4 cm) base plate: 8.0 x 17.0" (20.3 x 43.2 cm) * See page 40 for wheel information CYLINDER CARTS 35
Medium and Full Range Cylinder Cart specifications are on page 39. * See page 40 for wheel information. Medium Range, High Rail Cylinder Cart (Model #209) Ideal for handling two tanks (a 244 330 cu ft oxygen and a 145 cu ft acetylene 9-1/4" diameter tank). High rail design contains cylinders while moving about job sites. Carts come with 9 x 18" (22.9 x 45.7 cm) base plate and a large, open tool tray as standard equipment. Options include safety chain or steel containment bar and a range of wheels. cart part number 782420 209-10S Safety Chain Wheels Shown: 779011* cart part number 782422 209-10P Safety Chain Wheels Shown: 779027* cart part number 782424 209-14S Safety Chain Wheels Shown: 779028* cart part number 782426 209-16P Safety Chain Wheels Shown: 779107* cart part number 782428 209-16F Safety Chain & Flat Free Tires Wheels Shown: 779104* cart part number 782421 209-10SB Steel Containment Bar Wheels Shown: 779011* cart part number 782425 209-14SB Steel Containment Bar Wheels Shown: 779028* cart part number 782427 209-16PB Steel Containment Bar Wheels Shown: 779107* cart part number 782439 209-14SB-LF Lifting Eye**, Firewall*** & Double Containment Bars Wheels Shown: 779028* cart part number 782441 209-14SB-L Lifting Eye**, Divider Wall & Double Containment Bars Wheels Shown: 779028* cart part number 782443 209-16PB-LF Lifting Eye**, Firewall*** & Double Containment Bars Wheels Shown: 779107* cart part number 782444 209-16FB-LF Lifting Eye**, Firewall***, Double Containment Bars & Flat Free Tires Wheels Shown: 779104* 36 CYLINDER CARTS
Full Range, High Rail Cylinder Cart (Model #213) The high rail feature secures tanks on to the cart while moving around job sites. Full range cart holds one 244 330 cu ft (9-1/4") oxygen tank and one 210 420 cu ft (13-1/2") acetylene tank. Equipped with 13 x 25" (33 x 63 cm) base plate and a large, open tool tray standard. Options include safety chain or steel containment bar and a range of wheels. cart part number 782475 213-25W Safety Chain & Steel Wheels Wheels Shown: 782575* cart part number 782480 213-14S Safety Chain Wheels Shown: 779028* cart part number 782482 213-16P Safety Chain Wheels Shown: 779107* cart part number 782483 213-16PB Steel Containment Bar Wheels Shown: 779107* cart part number 782476 213-25WB-LF Lifting Eye**, Firewall***, Double Containment Bars & Steel Wheels Wheels Shown: 782575* cart part number 782491 213-14SB-LF Lifting Eye**, Firewall*** & Double Containment Bars Wheels Shown: 779028* cart part number 782493 213-14SB-L Lifting Eye**, Divider Wall & Double Containment Bars Wheels Shown: 779028* cart part number 782495 213-16PB-LF Lifting Eye**, Firewall*** & Double Containment Bars Wheels Shown: 779107* cart part number 782496 213-16FB-LF Lifting Eye**, Firewall***, Double Containment Bars & Flat Free Tires Wheels Shown: 778104* cart part number 782497 213-25PB-LF Lifting Eye**, Firewall*** & Double Containment Bars Wheels Shown: 780521* ** Lifting eye carts comply with ASME B30.20, AWS D14.1 and AISC codes. *** Fire-rated wall complies with OSHA 1926.350 & OSHA 1910.253. CYLINDER CARTS 37
Cylinder-to-Cart Cross Reference Use this guide to select the Sumner welding cylinder cart that best matches your needs! (Cylinders not sold.) 40 cu. ft. acetylene For and 50 to 80 cu. ft. oxygen 75 cu. ft. acetylene For and 80 to 150 cu. ft. oxygen cylinders, choose Model #108 or #207 Cylinder Carts (page 35) cylinders, choose Model #112 or #208 Cylinder Carts (page 35) 145 cu. ft. acetylene For and 244 to 330 cu. ft. oxygen (K,H,T) 210 to 420 cu. ft. acetylene For and 244 to 330 cu. ft. oxygen (K,H,T) cylinders, choose Model #112 or #209 Cylinder Carts (pages 35 & 36) cylinders, choose Model #213 Cylinder Carts (page 37) How To Read Sumner Cylinder Cart Product Descriptions X X X - X X X X - X X F = Firewall (blank = no firewall) L = Lifting eye (blank = no lifting eye) B = Belly bar (blank = chains) Wheel type: P = Pneumatic, S = Semi-pneumatic, F = Flat free, W = Steel Wheel Wheel diameter (in inches) Maximum allowable cylinder diameter (in inches) that the cart will carry Maximum number of cylinders the cart will carry EXAMPLE: cart part number 782496, 213-16FB-LF 2 = carries two cylinders 13 = 13 inch maximum cylinder diameter 16 = 16 inch wheel size F = Flat free tire B = Belly bar L = Lifting eye F = Firewall 38 CYLINDER CARTS
Cylinder Cart Specifications Single Cylinder Carts (Models #108 & #112) Part No. Description Work Dimension Weight 782375 782385 782386 108-8S Cylinder Cart 112-10S Cylinder Cart 112-10P Cylinder Cart Height Depth Width 40.0" (101.6 cm) 49.4" (125.5 cm) 49.4" (125.5 cm) 12.3" (31.2 cm) 18.0" (45.7 cm) 18.1" (46.0 cm) 12.1" (30.7 cm) 19.1" (48.6 cm) 20.8" (52.8 cm) 12.0 36.0 28.0 5.5 16.4 12.7 Small Double Cylinder Carts (Models #207 & #208) Part No. Description Work Dimension Weight 782360 782359 782379 782380 207-8S Cylinder Cart 207-10S Cylinder Cart 208-8S Cylinder Cart 208-10S Cylinder Cart Height Depth Width 41.0" (104.1 cm) 41.0" (104.1 cm) 49.5" (125.7 cm) 49.5" (125.7 cm) 21.8" (55.2 cm) 22.8" (57.8 cm) 22.0" (55.9 cm) 23.0" (58.4 cm) 12.8" (32.3 cm) 13.8" (34.9 cm) 18.3" (46.4 cm) 18.3" (46.4 cm) 30.0 30.0 34.0 34.0 13.6 13.6 15.4 15.4 Double Cylinder Carts (Models #209 & #213) Part No. Description Work Dimension Weight 782420 782421 782422 782424 782425 782426 782427 782428 782475 782480 782482 782483 209-10S Cylinder Cart w/chain 209-10SB Cylinder Cart w/bar 209-10P Cylinder Cart w/chain 209-14S Cylinder Cart w/chain 209-14SB Cylinder Cart w/bar 209-16P Cylinder Cart w/chain 209-16PB Cylinder Cart w/bar 209-16F Cylinder Cart w/chain 213-25W Cylinder Cart w/chain 213-14S Cylinder Cart w/chain 213-16P Cylinder Cart w/chain 213-16PB Cylinder Cart w/bar Height Depth Width 43.6" (110.7 cm) 43.6" (110.7 cm) 43.6" (110.7 cm) 43.6" (110.7 cm) 43.6" (110.7 cm) 43.6" (110.7 cm) 43.6" (110.7 cm) 43.6" (110.7 cm) 44.6" (113.3 cm) 44.6" (113.3 cm) 44.6" (113.3 cm) 44.6" (113.3 cm) 16.9" (42.9 cm) 16.9" (42.9 cm) 16.9" (42.9 cm) 16.9" (42.9 cm) 16.9" (42.9 cm) 18.27" (46.4 cm) 18.27" (46.4 cm) 18.27" (46.4 cm) 26.75" (67.9 cm) 20.3" (51.6 cm) 22.1" (56.1 cm) 22.1" (56.1 cm) 28.0" (71.0 cm) 28.0" (71.0 cm) 28.0" (71.0 cm) 28.0" (71.0 cm) 28.0" (71.0 cm) 32.5" (82.6 cm) 32.5" (82.6 cm) 32.5" (82.6 cm) 33.6" (85.4 cm) 31.8" (80.8 cm) 36.5" (92.7 cm) 36.5" (92.7 cm) 48.0 49.0 40.0 47.0 48.0 53.0 54.0 54.0 69.0 53.0 59.0 61.0 21.8 23.3 18.2 21.4 21.8 24.1 24.5 24.5 31.3 24.0 26.8 27.7 Double Cylinder Carts with Lifting Eye and/or Fire Wall (Models #209 & #213) Part No. Description Work Dimension Weight 782439 782441 782443 782444 782476 782491 782493 782495 782496 782497 209-14SB-LF Cylinder Cart w/firewall 209-14SB-L Cylinder Cart w/divider 209-16PB-LF Cylinder Cart w/firewall 209-16FB-LF Cylinder Cart w/firewall 213-25WB-LF Cylinder Cart w/firewall 213-14SB-LF Cylinder Cart w/firewall 213-14SB-L Cylinder Cart w/divider 213-16PB-LF Cylinder Cart w/firewall 213-16FB-LF Cylinder Cart w/firewall 213-25PB-LF Cylinder Cart w/firewall Height Depth Width 66.0" (167.6 cm) 66.0" (167.6 cm) 66.0" (167.6 cm) 66.0" (167.6 cm) 66.5" (168.9 cm) 66.5" (168.9 cm) 66.5" (168.9 cm) 66.5" (168.9 cm) 66.5" (168.9 cm) 66.5" (168.9 cm) 17.0" (43.2 cm) 17.0" (43.2 cm) 18.4" (46.7 cm) 18.4" (46.7 cm) 26.75" (67.9 cm) 20.5" (52.1 cm) 20.5" (52.1 cm) 22.1" (56.1 cm) 22.1" (56.1 cm) 27.1" (68.8 cm) 27.5" (69.9 cm) 27.5" (69.9 cm) 32.4" (82.3 cm) 32.4" (82.3 cm) 33.6" (85.4 cm) 31.8" (80.8 cm) 31.8" (80.8 cm) 36.8" (93.5 cm) 36.8" (93.5 cm) 36.8" (93.5 cm) 81.0 69.0 75.5 74.0 115.0 100.0 84.0 109.0 108.0 152.0 36.7 31.3 34.2 33.6 52.2 45.5 38.1 49.4 49.1 69.1 CYLINDER CARTS 39
Cylinder Cart Specifications Welding Cylinder Cart Wheel List Sumner cylinder carts come equipped with high quality wheels as specified below the photos on pages 35 through 37. The chart below lists wheel specifications and the carts on which they can be used. Part No. 779024 779031 779011 779027 779028 779104 779107 780521 782575 Diameter Width Bore Bearing Description Load Capacity Fits Sumner Cart(s) 8" (20.3 cm) 8" (20.3 cm) 10" (25.4 cm) 10" (25.4 cm) 14" (35.6 cm) 16" (40.6 cm) 16" (40.6 cm) 25" (63.5 cm) 25" (63.5 cm) 1.75" (4.4 cm) 2.00" (5.0 cm) 2.75" (7.0 cm) 3.50" (8.9 cm) 1.75" (4.4 cm) 4.80" (12.2 cm) 4.80" (12.2 cm) 4.00" (10.2 cm) 2.00" (5.0 cm) ½" (1.3 cm) ½" (1.3 cm) 5/8" (1.6 cm) 5/8" (1.6 cm) 5/8" (1.6 cm) 1" (2.5 cm) 1" (2.5 cm) 1-¼" (3.2 cm) 1-¼" (3.2 cm) Powder metal bushing Steel bushing Bronze bushing Bronze bushing Bronze bushing Powder metal bushing Powder metal bushing Bronze bushing Bronze bushing Semi-pneumatic Semi-pneumatic Semi-pneumatic Pneumatic Semi-pneumatic Flat free Pneumatic Pneumatic Steel 80 lb (36.2 kg) 400 lb (181.4 kg) 400 lb (181.4 kg) 350 lb (158.7 kg) 150 lb (68.0 kg) 380 lb (172.3 kg) 380 lb (172.3 kg) 800 lb (362.8 kg) 800 lb (362.8 kg) 108, 207, 208 207, 208 112, 207, 208, 209 112, 209 209, 213 209, 213 209, 213 213 213 View video demonstrations of Sumner's welding tools at the online Sumner Video Library /videos All Sumner tools comply with CE regulations. Sumner Manufacturing Co., Inc. 7514 Alabonson Road Houston, Texas 77088 voice: (281) 999-6900 fax: (281) 999-6966 In Canada: 470 Collier MacMillan Drive, Unit 2 & 3 Cambridge, ON N1R 5Y7 voice: (519) 623-2300 fax: (519) 623-0744 In the UK: Unit 16A Blackpole Trading Estate East Blackpole Road Worcester WR3 8SG, UK voice: (44) 01905 458333 fax: (44) 01905 458222 40 CYLINDER CARTS & CONTACT INFORMATION Copyright 2011 Sumner Manufacturing Co., Inc.