Up to 40.5 kv Standards IEC Up to 38 kv Standards ANSI/IEEE Reliable innovation. Personal solutions. www.ormazabal.com
Index Introduction 1 Preface 1 Your electricity network 2 Your business and DNS applications 2 Our product map (SSS and DNS) 3 Main characteristics 4 Safety 4 Reliability 4 Efficiency 5 Sustainability 5 Continuous innovation 5 Technical details 6 Family 6 Technical details 7 Constructive structure 8 International certification and uses 8 Design characteristics 9 Key components 9 Main compartments 10 Smart grids 12 Protection and automation 12 Type of modules 14 Other components and accessories 30 Handling, installation and after-sales 33 Handling 33 Inside buildings 33 Inside prefabricated or movable transformer substations 34 Inside wind turbines 34 Commissioning and After-sales 35 Recycling and end of working life 35 The quality of the products designed, manufactured and installed by Ormazabal is backed up by the implementation and certification of a quality management system, based on international standard ISO 9001:2008. Our commitment to the environment is reaffirmed with the implementation and certification of an environmental management system as laid down in international standard ISO 14001. In view of the constant evolution in standards and design, the characteristics of the elements contained in this catalogue are subject to change without prior notice. These characteristics, as well as the availability of components, are subject to confirmation by Ormazabal.
Introduction Preface Basing its DNA on decades of experience in the research, design, development, manufacture and installation of circuit breakers and medium voltage (MV) switchgear, Ormazabal has become one of the largest suppliers of gas-insulated medium-voltage switchgear (GIS) in the world. Up to now, around 1,300,000 Ormazabal medium voltage functional units have been installed in electricity networks of more than 100 energy companies and 600 windfarms in more than 110 countries. The preceding version of was the cgm-cgc, the first integrated insulation, modular, extensible secondary distribution cubicle on the global market. was launched in 2008, following the international success of its predecessor. Over recent years, the has been upgraded with higher electrical values, e.g. up to 40.5 kv and 25 ka. cgm-cgc and systems have been integrated in numerous applications in smart grids and renewable energy systems. There are currently more than 165,000 functional units of these systems in service in over 35 countries. The system provides reliable, efficient solutions for the distribution network (DNS) for all types of mediumvoltage installations, from energy companies to infrastructure, leisure facilities to industrial installations and from windfarms to photovoltaic plants. Ormazabal is the leading supplier of personalised solutions for electricity companies and energy and renewable energy end customers, and for renewable energy systems based on in-house technology. We bolster the electrical development sector in order to take on future energy challenges. We collaborate with leading local, regional and global companies in the electricity sector as part of our firm commitment to innovation in the areas of personal safety, network reliability, energy efficiency and sustainability. Our team of highly-qualified professionals who are enthusiastic about innovation has been developing in-house products and solutions for more than a century, always establishing a close relationship with our customers, focused on achieving mutual benefits in the long term. Velatia is a leading, global, familyoriented industrial and technological group that is active in environments such as electrical networks, electronics and communication networks, in addition to sectors including consultancy, safety and components for aeronautics where safety, effectiveness and reliability are highly-valued. Our focus on customers has led us to develop an extensive network of factories in Spain, France, Germany, Poland, Brazil, Mexico and China, helping to meet our customers' needs in more than 50 countries. The solutions of the companies that make up Velatia intend to create a world that is better connected, more sustainable, more intelligent, with improved communication, safer, and more human. Ashegoda Windfarm (Ethiopia) Spanish utility headquarters Bielsa Tunnel (Spain-France) 1
Your electricity network "Your trusted partner for reliable smart grids" Your business and DNS applications Our close relationship with our customers and our in-depth knowledge of the electricity business are key to our success, and mean we can offer distribution network solutions (DNS) based on high-added value products and services adapted to the needs of electricity companies and energy and renewable energy end customers. PUBLIC DISTRIBUTION RES Wind power Solar energy Programmable renewable energies END USERS Infrastructure Industrial Tertiary 2
Our product map (SSS and DNS) We are convinced that excellence comes not only from providing efficient products and services, but also the ability to respond to individual requirements and demands. We provide our customers with personalised projects for efficient energy management through equipment and solutions for primary and secondary distribution. Our business areas SSS: Substation solutions for primary distribution DNS: Secondary distribution network solutions Our products for your market segment cpg.1 cpg.0 gae1250kmax cibor nvl.cibor transfoorma Power transformers ormacontainer gae ga cgmcosmos [IEC-ANSI/IEEE] cgmcosmos [HN] ekorsys Family Protection, automation and control transfoorma Distribution transformers Unconventional Conventional transforma.tpc transforma.fine Extended range of solutions Oil CURRENT Family Advanced metering, detection & analysis, monitoring and communications Low Voltage Board liquid Organic biodegradable dielectric Prefabricated concrete transformer substations (TS) Surface and Underground Compact interior operation Prefabricated metal transformer substations CEADS Breaking substations Concrete enclosures for transformer substations (TS) Surface and Underground Modular interior operation Metal enclosure for transformer substation Photovoltaic substation Mobile substation 3
Main characteristics Safety Protection for people, the environment and electrical facilities. Special attention is given to personal safety for operators and the general public, even in fault conditions. Internal arc cubicles have been designed to withstand the effects of an internal arc in accordance with IEC 62271-200 (Class IAC)/Standard IEEE C37.20.7 (Class 1D-s). Sealtight integrity All low voltage components are housed in a stainless steel gas tank which is hermetically sealed throughout the working life of the product. This provides resistance in accordance with the service conditions for indoor switchgear referred to in Standard IEC 62271-1. Interlocking cubicles have mechanical and electrical interlocking as standard in accordance with IEC 62271-200, thus allowing safe, reliable operation. Interlocking prevents unsafe operations by: Making it impossible to close the switch-disconnector and the earthing switch at the same time Allowing the medium voltage cable access cover to be opened when the earthing switch is closed There is also the option of padlocks, interlocking with key and electrical interlocking based on customer specifications. Indicators Additional safety through: Position indicators for the connection switchgear: Visual indication in the mimic diagram, validated through the kinematic chain test in accordance with current standards (IEC 62271-102) Voltage capacitive indicators: ekor.vpis: a self-powered indicator which shows the presence of voltage in the phases through three permanent light signals (IEC 62271-206) ekor.ivds: voltage presence/ absence indicator with light signals (IEC 61243-5) Acoustic alarm: ekor.sas alarm which warns against earthing when the medium voltage cables are under voltage. Works in combination with ekor.vpis / ekor.ivds Phase comparator: ekor.spc Reliability Helps ensure continuing electricity network supply. Lifetime sealtight insulation The insulation inside a stainless steel gas tank provides a long working life (30 years) with maintenance-free live parts. Environmental adaptation Resistance to environmental conditions in accordance with Standard IEC 62271-1*. (*) For other particular conditions, please ask Ormazabal. Immersion-tested for 24 hours The system passes the immersion test at a pressure of 3 m of water column for 24 hours at rated voltage and the insulation test at power frequency. Routine tests 100% All switchgear is subjected 100% to routine electrical and mechanical tests in line with relevant standards. 100% sealtight integrity tests are carried out on all switchgear, along with routine tests in order to guarantee reliability throughout their working life. Sealtightness test Power frequency test Main circuit resistance metering Mechanical endurance test Partial discharge metering (optional) 4
Efficiency High-value characteristics to make work more straightforward. Modularity The design is completely modular. It offers flexible schematic configurations, simple extensibility on both sides and minimum surface occupied. These units can also be adapted to the evolution of the network. Extensibility and replacement The ormalink connecting set can be used for effortless mechanical and electrical connection between two cubicles without having to handle the gas and with the option of future extensibility. The possibility to replace the driving mechanisms and their motorisation without interrupting the supply can help improve the quality of the electricity supply. Prepared for smart grids The system has been incorporated in numerous smart grid applications. Ormazabal provides complete medium voltage facilities which include protection, control, automation and advanced metering management functions in line with the most stringent demands of smart grids. Ergonomic provides the following characteristics for ease-of-use: Front access for installation of medium voltage cables and fuses Single cable connection and test Optimal interface with operators Horizontal fuse holder Straightforward operation of the driving mechanisms Small and light Sustainability Ongoing efforts to reduce gas emissions. Commitment to the environment: Continuing reduction in the use of greenhouse gases Negligible SF 6 emissions during the manufacture processes Reduced gas leaks in the switchgear No use of SF 6 gas during installation Ongoing metering to reduce our environmental impact. Management of end of working life Use of highly-recyclable materials Ongoing investment in research into materials and alternatives and also in-house technology Provide self-powered relays and devices which avoid high energy consumption Continuous innovation Helps ensure continuing electricity network supply. A team of focused professionals with a dedication to innovation, providing a constant supply of new developments and updates, such as: New modules for 25 ka Module operation at -30 C Our metering cubicles are subjected to testing in accordance with IEC 62271-200, including IAC requirements Evolution in the driving mechanisms Integration of protection and automation units in cubicles System prepared for smart grids Voltage and current sensors Cable fault preventive diagnosis Detection of partial discharges (PD) for network diagnosis 5
Technical details Family Modular cubicles Compact cubicles l p v s 2lp (RMU) 2lv Feeder function Fuse protection function Circuit breaker protection function Busbar switch function Optional earthing s-pt Fuse protection and feeder functions Circuit breaker and feeder functions Renewable energy configurations rb rc m rlp rlv Busbar riser function Optional earthing rb-pt Cable riser function A double cable version is available: r2c Metering function Fuse protection, riser and feeder functions Circuit breaker, riser and feeder functions Other configurations for renewable energies available Applicable electrical standards IEC IEC 62271-1 Common stipulations for high voltage switchgear IEC 62271-200 Alternating current metal-enclosed switchgear for rated voltages above 1 kv and up to and including 52 kv IEC 62271-103 Switches for rated voltages above 1 kv and below 52 kv IEC 62271-102 Alternating current earthing switches and disconnectors IEC 62271-105 High voltage alternating current switch-fuse combinations IEC 62271-100 High voltage alternating current circuit breakers IEC 60255 Electrical relays IEC 60529 IP ratings for enclosures IEC 62271-206 Voltage presence indicating systems (vpis) IEC 61243-5 Voltage detection systems (vds) IEEE/ANSI IEEE C37.74 IEEE requirements for switchgear for load break switches and fuse protected load break switches for alternating voltage systems up to 38 kv IEEE C37.20.3 Standard IEEE switchgear for metal-enclosed switches IEEE 1247 Standard for alternating current switches in the range above 1000 volts IEEE C37.123 IEEE guide for specifications for gas-insulated equipment in transformer substations Standard IEEE C37.20.4 Standard IEEE for indoor AC switches (1 kv-38 kv) for use in metal-enclosed switchgear. IEEE C37.04 Standard IEEE rating structure for AC high-voltage circuit breakers IEEE C37.06 Rated AC high-voltage circuit breakers on a symmetric current base: recommended ratings and related capabilities required Standard IEEE C37.09 IEEE standard test procedure for rated AC high-voltage circuit breakers on a symmetric current base Standard IEEE C37.20.7 IEEE guide for testing metal-enclosed medium voltage switchgear for internal arc faults (*): Others: GB... 6
Technical details Electrical characteristics IEC ANSI/IEEE Rated voltage Ud [kv] 36 38.5 40.5 38 Rated frequency fr [Hz] 50 60 50 50 60 Rated current Ir Busbars and cubicle interconnection [A] 400/630 630 600 Line Transformer outgoing line Admissible rated short-term current [A] [A] con t k = (x) s Ik [ka] 16/20 1) (1/3 s)/25 (1 s) 20 1) (1/3 s)/25 (1 s) 20 1) (1/3 s)/25 (1 s) Peak value Ip [ka] 40/50 1) /62.5 41.6/52 1) /65 52 1) /62.5 52.5/62.5 54.6/65 Rated insulation level Rated withstand voltage at power frequency [1 min] Ud [kv] 70/80 80/90 95/118 70/77 Lightning impulse rated withstand voltage Up [kv] 170/195 180/210 185/215 150/165 Internal arc classification in accordance with IEC 62271-200 IAC 400/630 200 AF/AFL 16 ka 1 s/20 1) ka 1 s/25 ka 1 s AFLR 3) 20 1) ka 1 s/25 ka 1 s 630 200 AFL 20 1) ka 1 s/25 ka 1 s AFLR 3) 20 1) ka 1 s/25 ka 1 s IP rating: Gas tank IP X8 IP rating: External enclosure IP2XD Equipment colour RAL Grey 7035/blue 5005 Category of loss of service continuity LSC LSC2 Compartmentalisation class PM 1) Tests conducted at 21 ka/52.5 ka 2) Equivalent to IEEE C37.20.7 for 1D-S 3) With gas output through the relief duct. Check availability in accordance with model 600 200 AFL 2) 20 1) ka 1 s/25 ka 1 Driving mechanism Three-position switch disconnector Vacuum circuit breaker switch B BM BR-A BR-AM AV AMV RAV RAMV Tripping coils Internal insulation [kv] 2 2 10 10 2 2 2 2 Tripping coil Rated voltage [V] n/a n/a 24/48/110 Vdc 220 Vac 24/48/110/220 Vdc 110/230 Vac Max consumption. [W] n/a n/a 56 < 56 Motorised units Rated voltage [V] n/a 1) n/a 2) n/a 3) n/a 3) Rated current [A] n/a < 4 n/a < 4 n/a < 4 n/a < 4 Motor operation time [s] n/a < 2.3 n/a < 15 n/a < 15 n/a < 15 Peak current [A] n/a < 14 n/a < 14 n/a < 15 n/a < 15 Indicating contacts Switch Earthing 2NA + 2NC 1NA + 1NC 1NAC // 2NA + 2NC 1NA + 1NC 1NA + 2NC 1NA + 1NC 2NA/1NA + 1NC Circuit breaker n/a 2NA + 2NC 9NA + 9NC 2NA + 2NC 9NA + 9NC Rated voltage [V] 250 250 Rated current [A] 16 10 1) 24/48/110/125 Vdc 110/220 Vac 2) 24/48/110/220 Vdc 110/230 Vac 3) 24/48/110/220 Vdc 110/230 Vac Service conditions IEC ANSI/IEEE Type of switchgear Interior Ambient temperature Minimum Maximum - 30 C * + 40 C** - 40 F * 104 F ** Maximum mean ambient temperature, measured over a 24-hour period + 35 C 95 F Minimum storage temperature - 40 C - 40 F Relative humidity Maximum mean relative humidity, measured over a 24h/1 month period < 95 % < 90 % Vapour pressure Maximum mean vapour pressure, measured over a 24h/1 month period 22 mbar 18 mbar Maximum height above sea level 2000 m** 6500 feet** Solar radiation Negligible Ambient air pollution (dust, smoke, corrosive and/or flammable gases, vapours or salt) in accordance with normal service conditions of Standard IEC 62271-1 Vibrations due to systemic movements or caused by causes external to the switchgear Insignificant** * Check availability and other values ** For special conditions and altitudes, check with Ormazabal 7
Constructive structure Front view Side view International certification and uses Examples of application International application/uses Public distribution: urban and rural areas Smart grids Renewable energies: onshore and offshore windfarms, photovoltaic solar plants... Hotels, stadiums, shopping centres Industrial areas Oil and gas industry Airports, ports, tunnels 1.1 1 Mimic diagram and driving mechanism cover: 1.1 Switch-disconnector (lockable with padlock) 1.2 Earthing switch (lockable with padlock) 2 Manometer 3 Voltage indicator (ekor.vpis) 4 Switch-disconnector indicator 5 Acoustic alarm (ekor.sas) 6 Cable compartment cover 1 Gas tank 1.1 Busbar connection (side bushing) 1.2 Switch-disconnector 1.3 Lifting support pieces 2 Front cover 2.1 Nameplate and operating sequence 2.2. Control box location 3 Cable compartment 4. Front bushing 5. Connectors and cables 6. Cable clamp 7. Earthing bars 8. Gas pressure relief duct ANSI/IEEE type 8
Design characteristics Key components ormalink connecting set Pioneers in extensible connecting sets: The ormalink connecting set, patented by Ormazabal in 1991, can be used to complete the electrical connection between different modules of the system. It maintains the rated insulation values, along with the rated and short-circuit currents. It also controls the electric field. Extensible on both sides of the cubicles. The extensible cubicles have side female bushing for easier connection between the main busbars. ormalink connecting set Load break switch High-performance puffer load break switch designed and developed by Ormazabal. The switch-disconnector includes the switch, disconnector and earthing functions in a three-position unit. Characteristics: Three-position switch-disconnector: open - closed - earthed Independent operator operation Switch category Mechanical endurance: 1000-M1 5000-M2 Electrical endurance certificate: 5-E3 Earthing switch category: Mechanical endurance: 1000-M0 Electrical endurance certificate: 5-E2 Vacuum circuit breaker Circuit breaker with vacuum breaking technology, compact and highly reliable, certified in accordance with Standard IEC 62271 100, including extended electrical endurance (class E2) with quick reclosing, maintenance-free throughout its working life. Characteristics: Mechanical endurance: M2:10,000 operations M1: 2000 operations Operating sequence without reclosing CO-15 s-co CO-3 min-co Operating sequence with reclosing O-0.3 s-co-15 s-co O-0.3 s-co-3 min-co Associated with the switchdisconnector Installing ormalink 9
Main compartments presents a structure divided into independent compartments: 1a 1 1b 3b 3a 1. Gas tank a) Busbar connection b) Making and breaking elements 2. Driving mechanisms 3. Base a) Cable compartment b) Gas expansion duct 4. Control box 3 2 4 Gas tank The tank, sealtight and insulated with SF 6 gas, contains the busbar and the making and breaking devices. The dielectric used acts as both an insulating and extinguishing medium. The tank is fitted with a membrane which directs the gas output safely in the event of internal arc, along with a manometer to control the insulating gas pressure. The busbar connects the single-phase bushing from outside the cubicle to the breaking components inside. The electrical connection between the different modules of the system is made through the ormalink connecting set. The protection fuses are set out in horizontal position in independent compartments per phase, and are installed in fuse holders. The fuse holder compartments provide insulation and sealtight integrity against pollution, temperature changes and adverse weather conditions. The movement of the fuse striker is transmitted from inside to the tripping mechanism. Characteristics: Lifetime sealing insulation system (30 years) Tested against internal arc Stainless steel rating IP X8 Welding with robot Connection, breaking and main circuit devices: Switch-disconnector Circuit breaker Fuse holders Plug-in terminal for exterior bushing Manometer Expansion membrane Direct busbar connection through single-phase female bushing Driving mechanisms The driving mechanism is used to carry out making and breaking operations in the medium voltage circuits. The front distribution of the driving mechanisms and the use of anti-reflex levers allows safe, comfortable and straightforward operations with minimal effort. The front mimic diagrams include the position indicating devices. Maximum reliability checked through kinematic chain testing of the signalling mechanism in accordance with IEC 62271-102. Characteristics: Mimic diagram and pushbuttons Position indication (kinematic chain) Making and breaking elements Fuse trip (ekor.vpis/ekor.ivds) voltage capacitive indicator Interlocking (electrical and mechanical) Uninterrupted motorisation of the supply Option of replacement and motorisation on site 10
Types of driving mechanisms There are different models, in accordance with the driving mechanism (3-position switch or circuit breaker): Three-position switch-disconnector B and BM Basic driving mechanism with independent manual (B) or motorised (BM) drive Local or remote operations Applicable to busbar and feeder functions BR-A and BR-AM Driving mechanism with manual (BR-A) or motorised (BR-AM) operation and latching on opening Applicable to fuse protection functions Can be replaced whilst under voltage in any of the positions (closed, open or earthed). Circuit breaker AV and AMV (no reclosing)/rav and RAMV (with reclosing) Spring-driven driving mechanism for circuit breaker function This mechanism is installed in series with a B-type mechanism The spring unit is charged manually (AV- RAV) or by motor (AMV - RAMV) Base Cable compartment The cable compartment located in the lower front section of the cubicle has a cover, interlocked with the earthing switch, to allow front access to the medium voltage cables. The insulated medium voltage cables from the outside are connected using bushing which allows plug-in or screwin connectors with or without shielding. Characteristics: Option of up to two connectors per phase. Ask about compatibilities. More connectors or surge arresters through special cover Effortless connections (plug-in or screw-in) Bushing height suitable for threecore/large-size cables. Plug-in terminal for exterior bushing Simple cable earthing Cable test Front cover interlocked with the earthing switch Protected ducts for low voltage cables Control box The control box, located in the top of the cubicle and independent from the medium voltage compartments, has been defined for the installation of protection relays, and for metering and control devices. Characteristics: Compartment independent from the medium voltage zone Ready for the installation of protection relays and metering and control equipment Assembly and testing in factory in accordance with customer requirements Standard and compact design to install the protection relays and automation units of Ormazabal Highly-adaptable for protection relays, control and metering units of other manufacturers, as well as equipment provided by the customer Personalised size and design Coupled control boxes can also be supplied for indicator elements and operation of motorised functions. Internal arc in the gas tank 20 ka 0.5 s IAC AFLR with rear duct Gas pressure relief duct The gas pressure relief duct, located in the rear section of the base, directs the gases generated due to the effect of an internal arc through a membrane. Characteristics: Expansion of the gases in the case of internal arc Rear conduction of the gases released Metal partition separating the cable compartment Optional: Relief duct for rear protection in the event of internal arc Gas tank internal arc 20 ka 1 in acc. IAC class AFL Metering cubicle Optional: lower gas output in 1100 mm width version. 11
Smart grids The purpose of smart grids is to generate and distribute electrical energy efficiently, reliably, cleanly and safely. The electricity, telecommunications, information technology and communication industries all converge and coexist in the added value chain of smart grids. Ormazabal collaborates in innovative projects and provides products and solutions focused on improving efficiency in energy distribution in an ever-changing environment by developing and promoting smart grids. Ormazabal technology, specially designed for smart grids, offers the following benefits, amongst others: 1. Allows integration of new users in the network 2. Promotes efficient network operation 3. Reinforces network safety, control, and supply quality 4. Optimises the investment plan for improving the electricity network 5. Improves market work and customer service 6. Encourages consumer participation in energy management References Iberdrola STAR Project. Spain (Castellón, Bilbao ) Endesa Project. Spain (Malaga) Gas Natural Fenosa Project. Spain (Madrid) Protection and automation ekorsys Family Ormazabal provides comprehensive medium voltage facilities which include protection, control and automation functions. Ormazabal has a wide range of applications and services to meet distribution network requirements. 12
Protection Supply to medium voltage customers ekor.rpg 3 x 50/51 + 50N/51N + 50Ns/51Ns ekor.rpt 3 x 50/51 + 50N/51N + 50Ns/51Ns Protection for switching substations and industrial clients ekor.rps 3 x 50/51 + 50N/51N + 50Ns/51Ns+67+49+81+27+59N...+ control ekor.rpg-ci/ekor.rpa 3 x 50/51 + 50N/51N + 50Ns/51Ns + integrated control ekor.rpt-ci 3 x 50/51 + 50N/51N + 50Ns/51Ns + integrated control Protection for rural transformer substations (ctr) ekor.rpt-k 3 x 50/51 + 50N/51N + 49T + integrated control Generator set protection unit ekor.upg Substation protection ekor.rps-tcp: 3 x 50/51 + 50N/51N + 50Ns/51Ns +67+49+81+27+59N+50BF... + control Automation and remote control Remote control ekor.uct ekor.ccp ekor.rci Automatic transfer ekor.stp ekor.ccp ekor.rtk Fault detection ekor.rci Acoustic voltage presence alarm ekor.sas Secondary switching points Advanced metering management and communication ekor.gid Control station Software ekor.soft For further information, please ask Ormazabal or visit www.ormazabal.com 13
Type of modules -l Feeder function Modular feeder cubicle, fitted with a three-position switch-disconnector. closed, open or earthed. Extensibility: right, left and both sides. Electrical characteristics IEC ANSI/IEEE Rated voltage Ur [kv] 36 38.5 40.5 38 Rated frequency fr [Hz] 50 60 50 50 60 Rated current Main interconnection of busbar and cubicles Ir [A] 400/630 630 600 Line Ir [A] 400/630 630 600 Rated short-term withstand voltage at power frequency (1 min) Phase-to-earth and between phases Ud [kv] 70 80 95 70 Across isolating distance Ud [kv] 80 90 118 77 Lightning impulse rated withstand voltage Phase-to-earth and between phases Up [kv] 170 180 185 150 Across isolating distance Up [kv] 195 210 215 165 Internal arc classification IAC AF/AFL 16 ka 1 s/20* ka 1 s / 25 ka 1 s AFLR ** 16 ka 1 s/20 ka 1 s/25 ka 1 s AF/AFL 20* ka 1 s/25 ka 1 s AFLR** 20* ka 1 s/25 ka 1 s AF/AFL 16 ka 1 s/20* ka 1 s / 25 ka 1 s AFLR** 20* ka 1 s/25 ka 1 s Withstand DC voltage [kv] 72 103 Switch-disconnector IEC 62271-103 + IEC 62271-102 IEEE C37.74 Admissible rated short-term current (main circuit) Value t k = (x) s Ik [ka] 16/20* (1/3 s)/25 (1 s) 20* (1/3 s)/25 (1 s) 20* (1/3 s)/25 (1 s) Peak value IP [ka] 40/50*/62.5 41.6/52*/65 52*/62.5 52.5/62.5 54.6/65 Mainly active current breaking capacity I1 [A] 400/630 630 600/800 Vacuum cable breaking capacity Ua [A] 50 50 20 Closed loop breaking capacity I2a [A] 400/630 630 600/800 Earth fault breaking capacity I6A [A] 160 160 n/a Vacuum lines and cables breaking capacity in earth fault conditions I6b [A] 90 90 n/a Main circuit breaker making capacity (peak value) Ima [ka] 40/50*/62.5 41.6/52*/65 52*/62.5 52.5/62.5 54.6/65 Switch category Mechanical endurance 1000-M1/5000-M2 1000/5000 Operations cycles (short-circuit making operations) - class 5-E3 3-E2 in 20 ka/5-e3 in 25 ka 3 Earthing switch IEC 62271-102 IEEE C37.74 Admissible rated short-time current (earthing circuit) Value t k = (x) s Ik [ka] 16/20* (1/3 s)/25 (1 s) 20* (1/3 s)/25 (1 s) 20* (1/3 s)/25 (1 s) Peak value Ip [ka] 40/50*/62.5 41.6/52*/65 52*/62.5 52.5/62.5 54.6/65 Earthing switch making capacity (peak value) Ima [ka] 40/50*/62.5 41.6/52*/65 52*/62.5 52.5/62.5 54.6/65 Earthing switch category Mechanical endurance 1000-M0 1000 Operations cycles (short-circuit making operations) - class 5-E2 3 * Tests conducted at 21 ka/52.5 ka ** With gas output through pressure relief duct Values for 50 Hz Applications Incoming or outgoing medium voltage cables which allow communication with the transformer substation main busbars. 14
Configuration Cubicle Gas tank Internal arc IAC AFLR 16 ka 1 s 20 ka 1 s 25 ka 1 s Internal arc IAC AFL 16 ka 1 s 20 ka 1 s 25 ka 1 s Internal arc AF 16 ka 0.5 s 20 ka 0.5 s 16 ka 1 s 20 ka 1 s 25 ka 1 s Cubicle 1400 mm high Cubicle 1745 mm high Stainless steel tank Gas pressure indicator: Contactless manometer Manometer with temperature compensation and two powerfree contacts Front connection: Bushing Side connection: Extensibility on both sides Extensibility to the blind left/right Extensibility to the blind right/left Side connection type: Female bushing Right Left Both Cone bushing Right Left Both Driving mechanism Driving levers B type manual mechanism BM type motorised mechanism Acoustic alarm ekor.sas ekor.vpis voltage presence capacitive indicator ekor.ivds voltage presence/ absence capacitive indicator Other capacitive voltage indicators ekor.rci Integrated control and monitoring unit ekor.rtk Voltage detection unit Additional interlocking: Electrical interlocking Locking with lock Locking with padlocks Cable compartment Screw-in IEC bushing Screw-in ANSI bushing Cover for one connector per phase Extended cable compartment cover for double cable connection Extended cable compartment cover for cable connection plus surge arrester Detection of partial discharges (PD) for network diagnosis Gas pressure relief duct Rear pressure relief duct Control box Other voltage indicators Other automation and metering components [mm] [inch] 1400*/1745 [55/69] IEC 697/ 1042 [27/ 41] Dimensions ANSI/IEEE 418 [16] 234/580 [9/23] 850 [33] (*) IEC range 147/162 kg 324/357 Lbm 15
-p Fuse protection function Modular cubicle with fuse protection, fitted with a three-position switch-disconnector: closed, open or earthed and protection with limiting fuses. Extensibility: right, left and both sides. Electrical characteristics IEC ANSI/IEEE Rated voltage Ur [kv] 36 38.5 40.5 38 Rated frequency fr [Hz] 50 60 50 50 60 Rated current Main interconnection of busbar and cubicles Ir [A] 400/630 630 600 Transformer outgoing line Ir [A] 200 200 Rated short-term withstand voltage at power frequency (1 min) Phase-to-earth and between phases Ud [kv] 28 50 35 70 Across isolating distance Ud [kv] 32 60 38.5 77 Lightning impulse rated withstand voltage Phase-to-earth and between phases Up [kv] 75 125 95 150 Across isolating distance Up [kv] 85 145 104.5 165 Internal arc classification IAC AF/AFL 16 ka 1 s/20* ka 1 s / 25 ka 1 s AFLR ** 16 ka 1 s/20 ka 1 s AF/AFL 20*kA 1 s/25 ka 1 s AFLR** 16 ka 1 s/20* ka 1 s AF/AFL 16 ka 1 s/20* ka 1 s / 25 ka 1 s AFLR** 16 ka 1s/20* ka 1 s Withstand DC voltage [kv] n/a 103 Switch-disconnector IEC 62271-103 + IEC 62271-102 IEEE C37.74 Admissible rated short-term current (main circuit) Value t k = (x) s Ik [ka] 16/20* (1/3 s)/25 (1 s) 20* (1/3 s)/25 (1 s) 20* (1/3 s)/25 (1 s) Peak value Ip [ka] 40/50*/62.5 40/52.5*/65 52*/62.5 52.5/62.5 54.6/65 Mainly active current breaking capacity I1 [A] 200 200 200 Main circuit breaker making capacity (peak value) Ima [ka] 40/50*/62.5 40/52.5*/65 4 52*/62.5 52.5/62.5 54.6/65 Switch category Mechanical endurance 1000-M1 1000 Operations cycles (short-circuit making operations) - class 5-E3 3-E2 in 20 ka/5-e3 in 25 ka 3 Combined switch-relay take-over current (ekor.rpt) Imax of breaking in acc. TDito IEC 62271-105 [A] 490 n/a Switch-fuse combination transfer current Imax of breaking in acc. TDitransfer IEC 62271-105 [A] 820 700 n/a Earthing switch IEC 62271-102 IEEE C37.74 Admissible rated short-time current (earthing circuit) Value tk= 1 s Ik [ka] 1/3.15 1/3.15 Peak value Ip [ka] Earthing switch making capacity (peak value) Ima [ka] Earthing switch category 50 Hz: 2.5/7.8 60 Hz: 2.6/8.2 50 Hz: 2.5 60 Hz: 2.6 50 Hz: 2.5/7.8 60 Hz: 2.6/8.2 50 Hz: 2.5 60 Hz: 2.6 Mechanical endurance 1000-M0 1000 Operations cycles (short-circuit making operations) - class 5-E2 2-E1 for 7.8 or 8.2 ka 3 * Tests conducted at 21 ka/52.5 ka ** With gas output through pressure relief duct Values for 50 Hz Applications General protection and protection for the transformer and opening and closing operations. 16
Configuration Cubicle Gas tank Internal arc IAC AFLR 16 ka 1 s 20 ka 1 s Internal arc IAC AFL 16 ka 1 s 20 ka 1 s 25 ka 1 s Internal arc AF 16 ka 0.5 s 20 ka 0.5 s 16 ka 1 s 20 ka 1 s 25 ka 1 s Cubicle 1400 mm high Cubicle 1745 mm high Stainless steel tank Gas pressure indicator: Contactless manometer Manometer with temperature compensation and two powerfree contacts Front connection: Bushing Side connection: Extensibility on both sides Extensibility to the blind left/right Extensibility to the blind right/left Side connection type: Female bushing Right Left Both Cone bushing Right Left Both Fuse trip: By combined fuses By associated fuses Fuse holder: 36 kv 38-38.5 kv 40.5 kv Driving mechanism Driving levers BR-A type manual mechanism BR-AM type motorised mechanism Tripping coil Acoustic alarm ekor.sas ekor.vpis voltage presence capacitive indicator ekor.ivds voltage presence/ absence capacitive indicator (with earthing) Other capacitive voltage indicators ekor.rpt Transformer protection unit ekor.rtk Voltage detection unit Additional interlocking: Electrical interlocking Locking with lock Locking with padlocks Cable compartment Plug-in IEC bushing Screw-in IEC bushing Screw-in ANSI bushing Cover for one connector per phase Extended cable compartment cover for double cable connection Extended cable compartment cover for cable connection plus surge arrester Detection of partial discharges (PD) for network diagnosis Gas pressure relief duct Rear pressure relief duct Control box Other voltage indicators Other protection relays Other automation and metering components 1400*/1745 [55/69] [mm] [inch] 180/ 525 [7/ 27] IEC (*) IEC range Dimensions - 128/173 [- 5/7] 1010 [40] ANSI/IEEE 480 [19] 215/230 kg 474/507 Lbm 17
-v Circuit breaker protection function Modular cubicle with circuit breaker protection, fitted with vacuum circuit breaker in series with a three-position switchdisconnector. Extensibility: right, left and both sides. Electrical characteristics IEC ANSI/IEEE Rated voltage Ur [kv] 36 38.5 40.5 38 Rated frequency fr [Hz] 50 60 50 50 60 Rated current Main interconnection of busbar and cubicles Ir [A] 400/630 630 600 Line Ir [A] 400/630 630 600 Rated short-term withstand voltage at power frequency (1 min) Phase-to-earth and between phases Ud [kv] 70 80 95 80 Across isolating distance Ud [kv] 80 90 118 88 Lightning impulse rated withstand voltage Phase-to-earth and between phases Up [kv] 170 180 185 150 Across isolating distance Up [kv] 195 210 215 165 Internal arc classification IAC AF/AFL 20* ka 1 s/25 ka 1 s AFLR** 20* ka 1 s/25 ka 1 s AF/AFL 20*kA 1 s/25 ka 1 s AFLR** 20*kA 1 s/25 ka 1 s AF/16 ka 1 s/afl 20* ka 1 s/25 ka 1 s AFLR** 20* ka 1 s/25 ka 1 s Withstand DC voltage [kv] n/a 72 103 Circuit breaker IEC 62271-100 IEEEC37.20.3 Admissible rated short-term current (main circuit) Value t k = (x) s Ik [ka] 16/20* (1/3 s)/25 (1 s) 20* (1/3 s)/25 (1 s) 20* (1/3 s)/25 (1 s) Peak value Ip [ka] 40/50*/62.5 41.5/52*/65 50**/62.5 52.5/62.5 54.6/65 Making and breaking rated capacity Mainly active current rated breaking capacity I1 [A] 400/630 630 600/800 Short-circuit breaking capacity Isc [ka] 16/20*/ 25 20*/25 20*/25 Main circuit breaker making capacity (peak value) Ima [ka] 40/50*/62.5 41.5/52*/65 50*/62.5 52.5/62.5 54.6/65 Capacitive current capacity (50 Hz). Capacitor bank [A] 400 n/a n/a Rated operating sequence No quick reclosing With quick reclosing Circuit breaker category Mechanical endurance (operation class) CO-15 s-co O-3 min-co-3 min-co O-0.3 s-co-15 s-co O-0.3 s-co-3 min-co 10,000 - M2 2000 - M1 CO-15 s-co O-3 min-co-3 min-co O-0.3 s-co-15 s-co O-0.3 s-co-3 min-co 10000 M2 2000 - M1 Electrical endurance (class) E2-C2 E2-C2 Switch-disconnector IEC 62271-103 + IEC 62271-102 IEEE C37.74 Admissible rated short-term current (main circuit) Value t k = (x) s Ik [ka] 16/20* (1/3 s)/25 (1 s) 20* (1/3 s)/25 (1 s) 20* (1/3 s)/25 (1 s) Peak value Ip [ka] 40/50*/62.5 41.5/52*/65 50*/62.5 40/50*/62.5 41.5/52*/65 Mainly active current rated breaking capacity I1 [A] 400/630 630 600/800 Main circuit breaker making capacity (peak value) Ima [ka] 40/50*/62.5 41.5/52*/65 50*/62.5 40/50*/62.5 41.5/52*/65 Switch-disconnector category Mechanical endurance 1000-M1/5000-M2 1000/5000 Operations cycles (short-circuit making operations) - class 5-E3 3-E2 in 20 ka/5-e3 in 25 ka 3 Earthing switch IEC 62271-102 IEEE C37.74 Admissible rated short-time current (earthing circuit) Value t k = (x) s Ik [ka] 16/20* (1/3 s)/25 (1 s) 20* (1/3 s)/25 (1 s) 20* (1/3 s)/25 (1 s) Peak value Ip [ka] 40/50*/62.5 41.5/52*/65 50*/62.5 40/50*/62.5 41.5/52*/65 Main circuit breaker making capacity (peak value) Ima [ka] 40/50*/62.5 41.5/52*/65 20*/62.5 40/50*/62.5 41.5/52*/65 Earthing switch category Mechanical endurance 2000-M1 2000 Operations cycles (short-circuit making operations) - class 5-E2 3 * Tests conducted at 21 ka/52.5 ka ** With gas output through pressure relief duct Values for 50 Hz Applications General protection and protection for the transformer, feeder, capacitor bank, etc., along with opening and closing operations. 18
Configuration Cubicle Gas tank Internal arc IAC AFLR 20 ka 1 s 25 ka 1 s Internal arc IAC AFL 20 ka 1 s 25 ka 1 s Internal arc AF 16 ka 0.5 s 20 ka 0.5 s 20 ka 1 s 25 ka 1 s Cubicle 1400 mm high Cubicle 1745 mm high Stainless steel tank Gas pressure indicator: Contactless manometer Manometer with temperature compensation and two powerfree contacts Front connection: Bushing Side connection: Extensibility on both sides Extensibility to the blind left/right Extensibility to the blind right/left Side connection type: Female bushing Right Left Both Cone bushing Right Left Both Driving mechanism Driving levers B-type switch mechanism BM type motorised mechanism AV type manual mechanism RAV type manual mechanism with reclosing AVM type motorised mechanism RAVM type motorised mechanism with reclosing Tripping coil Bistable coil Second trip coil Closing coil Minimum voltage coil Acoustic alarm ekor.sas ekor.vpis voltage presence capacitive indicator ekor.ivds voltage presence/ absence capacitive indicator (with earthing) ekor.rpg Protection unit ekor.rtk Voltage detection unit Additional interlocking: Electrical interlocking Locking with lock Locking with padlocks Cable compartment Screw-in IEC bushing Plug-in IEC bushing Screw-in ANSI bushing Cover for one connector per phase Extended cable compartment cover for double cable connection Extended cable compartment cover for cable connection plus surge arrester Detection of partial discharges (PD) for network diagnosis Gas pressure relief duct Rear pressure relief duct Control box Other voltage indicators Other protection relays Other automation and metering components [mm] [inch] 1400*/1745 [55/69] IEC Dimensions 350/ 695 [14/ 27] (*) IEC range 20/282 [0.8/11] ANSI/IEEE 595/600 [23.43 /24] 850 [33] 240/255 kg 259/562 Lbm 19
-s Busbar switch function Modular busbar switch cubicle, fitted with a two-position switch-disconnector (closed and open). Earthing switch optional (s-pt). Extensibility: on both sides. Electrical characteristics IEC ANSI/IEEE Rated voltage Ur [kv] 36 38 Rated frequency fr [Hz] 50 60 50 60 Rated current Main interconnection of busbar and cubicles Ir [A] 400/360 600 Line Ir [A] 400/630 600 Rated short-term withstand voltage at power frequency (1 min) Phase-to-earth and Between phases Ud [kv] 70 70 Across isolating distance Ud [kv] 80 77 Lightning impulse rated withstand voltage Phase-to-earth and between phases Up [kv] 170 150 Across isolating distance Up [kv] 195 165 Internal arc classification IAC AF/AFL 16 ka 1 s/20* ka 1 s AF/AFL 16 ka 1 s/20* ka 1 s Switch-disconnector IEC 62271-103 + IEC 62271-102 IEEE C37.74 Admissible rated short-term current (main circuit) Value t k = (x) s Ik [ka] 16/20* (1/3 s) 20* (1/3 s) Peak value IP [ka] 40/50* 41.6/52* 52.5 54.6 Mainly active current breaking capacity I1 [A] 400/630 600/800 Vacuum cable breaking capacity Ua [A] 50 20 Closed loop breaking capacity I2a [A] 400/630 600/800 Earth fault breaking capacity I6A [A] 160 n/a Vacuum lines and cables breaking capacity in earth fault conditions I6b [A] 90 n/a Main circuit breaker making capacity (peak value) Ima [ka] 40/50* 41.6/52* 52.5 54.6 Switch category Mechanical endurance 1000-M1/5000-M2 1000/5000 Operations cycles (short-circuit making operations) - class 5-E3 3 Earthing switch IEC 62271-102 IEEE C37.74 Admissible rated short-time current (earthing circuit) Value t k = (x) s Ik [ka] 16/20* (1/3 s) 20* (1/3 s) Peak value Ip [ka] 40/50* 41.6/52* 52.5 54.6 Earthing switch making capacity (peak value) Ima [ka] 40/50* 41.6/52* 52.5 54.6 Earthing switch category Mechanical endurance 1000-M0 1000 Operations cycles (short-circuit making operations) - class 5-E2 3 * Tests conducted at 21 ka/52.5 ka Values for 50 Hz Applications Load breaking of the main busbar of the transformer substation and earthing on the right (ptd) or left (pti) of the breaking point. 20
Configuration Cubicle Gas tank Internal arc IAC AFL 16 ka 1 s 20 ka 1 s Internal arc AF 16 ka 0.5 s 20 ka 0.5 s 16 ka 1 s 20 ka 1 s Cubicle 1745 mm high Stainless steel tank Gas pressure indicator: Contactless manometer Manometer with temperature compensation and two powerfree contacts Side connection: Extensibility on both sides Side connection type: Earthing: Female bushing Right Left Both Cone bushing Right Left Both With earthing switch on the left side. Type s-pti With earthing switch on the right sides-ptd Driving mechanism Driving levers B type manual mechanism BM type motorised mechanism Acoustic alarm ekor.sas ekor.vpis voltage presence capacitive indicator (with earthing) ekor.ivds voltage presence/ absence capacitive indicator (with earthing) Other capacitive voltage indicators ekor.rci Integrated control and monitoring unit ekor.rtk Voltage detection unit Additional interlocking: Electrical interlocking Locking with lock Locking with padlocks Cable compartment Detection of partial discharges (PD) for network diagnosis Gas pressure relief duct Rear pressure relief duct Control box Other relays Options -s-pt Other automation and metering components IEC ANSI/IEEE Width = 600 mm (24 inch) Weight= 185 kg/407.8 Lbm [mm] [inch] 1745 [69] IEC Dimensions ANSI/IEEE 850 [33] 418 [16] 143 kg 315 Lbm 21
-rb Busbar riser function Modular cubicle with gas insulation and busbar rise. Optional earthing switch (rb-pt). Extensibility: right and both sides. Electrical characteristics IEC ANSI/IEEE Rated voltage Ur [kv] 36 38.5 40.5 38 Rated frequency fr [Hz] 50/60 50 50/60 Rated current Main interconnection of busbar and cubicles Ir [A] 400/630 630 600 Line Ir [A] 400/630 630 600 Rated short-term withstand voltage at power frequency (1 min) Phase-to-earth and between phases Ud [kv] 70 80 95 70 Across isolating distance Ud [kv] 80 90 118 77 Lightning impulse rated withstand voltage Phase-to-earth and between phases Up [kv] 170 180 185 150 Across isolating distance Up [kv] 195 210 215 165 Internal arc classification IAC AF/AFL 20* ka 1 s/25* ka 1 s AFLR 20* ka 1 s/25 ka 1 s AF/AFL 20*kA 1 s/25 ka 1 s AFLR 20* ka 1 s/25 ka 1 s AFL 20* ka 1 s/25 ka 1 s AFLR 20* ka 1 s/25 ka 1 s Earthing switch IEC 62271-102 IEEE C37.74 Admissible rated short-time current (earthing circuit) Value t k = (x) s Ik [ka] 16/20* (1/3 s)/25 (1 s) 20* (1/3 s)/25 (1 s) 20* (1/3 s)/25 (1 s) Peak value Ip [ka] 40/52.5*/62.5 41.6/54.6*/65 52*/62.5 52.5/62.5 54.6/65 Earthing switch making capacity (peak value) Ima [ka] 40/52.5*/62.5 41.6/54.6*/65 52*/62.5 52.5/62.5 54.6/65 Earthing switch category Mechanical endurance 1000-M0 1000 Operations cycles (short-circuit making operations) - class 5-E2 3 * Tests conducted at 21 ka/52.5 ka Values for 50 Hz Applications Incoming or outgoing medium voltage cables which allow communication with the transformer substation busbars, on the right side (rbd), on the left side (rbi) or on both sides (rba). 22
Configuration Cubicle Gas tank Internal arc IAC AFLR 20 ka 1 s 25 ka 1 s Internal arc IAC AFL 16 ka 1 s 20 ka 1 s 25 ka 1 s Internal arc AF 16 ka 0.5 s 20 ka 0.5 s 16 ka 1 s 20 ka 1 s 25 ka 1 s Cubicle 1745 mm high Stainless steel tank Gas pressure indicator: Contactless manometer Manometer with temperature compensation and two powerfree contacts Front connection: Bushing Side connection: Extensibility on both sides: rba Extensibility to the blind right/ left: rbd Extensible left side/blind right side: rbi Side connection type: Earthing: Female bushing Right Left Both Cone bushing Right Left Both With earthing switch on the left side With earthing switch on the right side Driving mechanism B type manual mechanism Acoustic alarm ekor.sas ekor.vpis voltage presence capacitive indicator (with earthing) ekor.ivds voltage presence/ absence capacitive indicator (with earthing) Other capacitive voltage indicators ekor.rci Integrated control and monitoring unit ekor.rtk Voltage detection unit Additional interlocking: Electrical interlocking Interlocking with lock Padlocks Cable compartment Cover for one connector per phase Detection of partial discharges (PD) for network diagnosis Gas pressure relief duct Rear pressure relief duct Control box Other voltage indicators Options Other automation and metering components -rb-pt IEC ANSI/IEEE [mm] [inch] IEC 1745 [69] Dimensions 1042 [41] 580 [23] ANSI/IEEE 850 [33] 418 [16] 158 kg 348.3 Lbm 23
-rc Cable riser function Cable rise modular cubicle (through to main busbar) with air insulation. Extensibility: Right or left. Dimensions Electrical characteristics IEC ANSI /IEEE Rated voltage Ur [kv] 36 38.5 40.5 38 Rated frequency fr [Hz] 50/60 50 50/60 Rated current Line Ir [A] 400/630 630 600 Internal arc classification * Tests conducted at 21 ka/52.5 ka Values for 50 Hz IAC AF/AFL 20* ka 1 s/25 ka 1 s AFL(R) 25 ka/1 s AFL 20* ka 1 s/25 ka 1 s AFL 20* ka/25 ka 1 s Applications Connection cable housing through to main transformer substation busbar, on the right (rcd) or on the left (rci). Configuration Cubicle Internal arc IAC AFLR 20 ka 1 s 25 ka 1 s Internal arc IAC AFL 16 ka 1 s 20 ka 1 s 25 ka 1 s Options -cl Side connection box (width = 365 mm, weight = 20 kg) -r2c Double cable riser function (without IAC class option) (width = 550 mm, weight = 65 kg) [mm] [inch] IEC ANSI/IEEE 368 [14] Cubicle 1745 mm high Connectivity Extensibility: Right side rcd or left side rci Indicators ekor.vpis voltage capacitive indicator ekor.ivds voltage capacitive indicator 1745 [69] 1590 [63] 1087 [43] 831 [33] 42 kg 93 Lbm 24
-m Metering function Modular metering cubicle with air insulation. Electrical characteristics Rated voltage Ur [kv] 36 38.5 Rated frequency fr [Hz] 50 60 50 Rated current Main interconnection of busbar and cubicles Ir [A] 400/630 630 Rated short-term withstand voltage at power frequency (1 min) Phase-to-earth and between phases Ud [kv] 70 80 95 Lightning impulse rated withstand voltage Phase-to-earth and between phases Up [kv] 170 180 185 Internal arc classification IAC AFL 16 ka 0.5 s/20* ka 0.5 s/16 ka 1 s/20* ka 1 s Admissible rated short-term current value t k = (x) s Ir [ka] * Tests conducted at 21 ka/52.5 ka ** For-m 1100 mm width = AFL 20 ka 1 s with expansion of gases to trench Values for 50 Hz 16/20 (1/3 s) 25 (1 s) IEC 16/20 (1/3 s) 25 (1 s) Dimensions IEC Applications Housing for voltage and current metering transformers, allowing communication with the transformer substation busbar through dry cables or bars. Configuration Options Width = 900 mm Width = 1100 mm [mm] [mm] [inch] 900/1100 Cubicle IAC AFL 16/20/25 ka 0.5 s IAC AFL 20 ka 1 s (width 900 mm) IAC AFL 20 ka 1 s (width 1100 mm, gas expansion to trench) Heating element Protection mesh Locks Busbar connections Unscreened rigid top connection Unscreened rigid bottom connection 1950 Cable connections Bottom cable connection Metering transformers Current transformers installed (3 CTs) Voltage transformers installed (3 VTs) No transformers Control box Other automation and metering components 1160 900/1100 290 kg* (900 mm) 520 kg* (1100 mm) (*) Empty enclosure 25
-2lp Fuse protection and feeder functions Compact cubicle (RMU) with two feeder functions and one fuse protection function, housed in a single gas tank. Extensibility: right, left, both sides or none. Electrical characteristics IEC l - p Rated voltage Ur [kv] 36 Rated frequency fr [Hz] 50 60 Rated current Main interconnection of busbar and cubicles Ir [A] 400/630 Line Ir [A] 400/630 Transformer outgoing line Ir [A] 200 (p) Rated short-term withstand voltage at power frequency (1 min) Phase-to-earth and between phases Ud [kv] 70 Across isolating distance Ud [kv] 80 Lightning impulse rated withstand voltage Phase-to-earth and between phases Up [kv] 170 Across isolating distance Up [kv] 195 Internal arc classification IAC AF/AFL 16 ka 1 s/20* ka 1 s Switch-disconnector IEC 62271-103 Admissible rated short-term current (main circuit) Value t k = (x) s Ik [ka] 16/20* (1/3 s) Peak value IP [ka] 40/50* 41.6/52* Mainly active current breaking capacity I1 [A] 400/630 (p) 200 Vacuum cable breaking capacity I4a [A] 50/1.5 Closed loop breaking capacity I2a [A] 400/630 Earth fault breaking capacity I6a [A] 160 Vacuum lines and cables breaking capacity in earth fault conditions I6b [A] 90 Main circuit breaker making capacity (peak value) Ima [ka] 40/50* 41.6/52* Switch category Mechanical endurance 1000-M1/5000-M2 Operations cycles (short-circuit making operations) - class 5-E3 Combined switch-relay take-over current (ekor.rpt) I max of breaking in acc. TDito IEC 62271-105 [A] (p) 490 Switch-fuse combination transfer current I max of breaking in acc. TDitransfer IEC 62271-105 [A] (p) 820 Earthing switch IEC 62271-102 Admissible rated short-time current (earthing circuit) Value t k = (x) s Ik [ka] (l) 16/20* (1/3 s) (p) 1 Peak value Ip [ka] (l) 40/52* (p) 2.5 Earthing switch making capacity (peak value) Ima [ka] (l) 40/52* (p) 2.5 Earthing switch category Mechanical endurance 1000-M0 Operations cycles (short-circuit making operations) - class 5-E2 * Tests conducted at 21 ka/52.5 ka ** With gas output through pressure relief duct Values for 50 Hz Applications Compact cubicle (RMU) which includes the feeder and fuse protection functions. 26
Configuration Cubicle Gas tank Internal arc IAC AFL 16 ka 1 s 20 ka 1 s Internal arc AF 16 ka 0.5 s 20 ka 0.5 s 16 ka 1 s 20 ka 1 s Cubicle 1400 mm high Cubicle 1745 mm high Stainless steel tank Gas pressure indicator: Contactless manometer Manometer with temperature compensation and two powerfree contacts Front connection: Bushing Side connection: Extensibility on both sides Extensibility to the blind left/right Extensibility to the blind right/left Blind on both sides Side connection type: Female bushing Right Left Both Cone bushing Right Left Both Fuse holder: 36 kv Driving mechanism Driving levers B and BR-A type manual mechanism BR-AM type motorised mechanism Acoustic alarm ekor.sas ekor.vpis voltage presence capacitive indicator ekor.ivds voltage presence/ absence capacitive indicator Other capacitive voltage indicators ekor.rci Integrated control and monitoring unit ekor.rpt Transformer protection unit ekor.rtk Voltage detection unit Additional interlocking: Electrical interlocking Locking with lock Locking with padlocks Cable compartment Screw-in IEC bushing Screw-in ANSI bushing Cover for one connector per phase Extended cable compartment cover for double cable connection Extended cable compartment cover for cable connection plus surge arrester Detection of partial discharges (PD) for network diagnosis Gas pressure relief duct Rear pressure relief duct Control box Other voltage indicators Other protection relays Options Other automation and metering components For other configurations with more feeder functions or fuse protection, please ask: -3lp -2l2p -3l2p... [mm] [mm] [inch] 1400/1745 697/ 1042 (l) Dimensions 180/ 525 (p) IEC 1316 1027 490 kg 27
-2lv Circuit breaker and feeder functions Compact cubicle with two feeder functions and one circuit breaker function, housed in a single gas tank. Extensibility: right, left, both sides or none. Electrical characteristics IEC l - v Rated voltage Ur [kv] 36 Rated frequency fr [Hz] 50 60 Rated current Main interconnection of busbar and cubicles Ir [A] 400/360 Line Ir [A] 400/630 Rated short-term withstand voltage at power frequency (1 min) Phase-to-earth and between phases Ud [kv] 70 Across isolating distance Ud [kv] 80 Lightning impulse rated withstand voltage Phase-to-earth and between phases Ud [kv] 170 Across isolating distance Ud [kv] 195 Internal arc classification IAC AF/AFL 20* ka 1 s/25 ka 1 s Switch-disconnector IEC 62271-103 Admissible rated short-term current (main circuit) Value tk= (x) s Ik [ka] 20*/25 (1 s) Peak value IP [ka] 50*/62.5 52/65 Mainly active current breaking capacity I1 [A] 400/630 Vacuum cable breaking capacity I4a [A] 50 Closed loop breaking capacity I2a [A] 400/630 Earth fault breaking capacity I6a [A] 160 Vacuum lines and cables breaking capacity in earth fault conditions I6b [A] 90 Main circuit breaker making capacity (peak value) Ima [ka] 50*/62.5 52/65 Switch category Mechanical endurance 1000-M1/5000-M2 Operations cycles (short-circuit making operations) - class 5-E3 Circuit breaker IEC 62271-100 Admissible rated short-time current (earthing circuit) Value tk= (x) s Ik [ka] 20*/25 (1 s) Peak value Ip [ka] 50*/62.5 52/65 Making and breaking rated capacity Mainly active current rated breaking capacity I1 [A] 400/630 Short-circuit breaking capacity Isc [ka] 20*/25 Circuit breaker making capacity (peak value) Ima [ka] 50*/62.5 52/65 Capacitive current capacity (50 Hz). Capacitor bank [A] 400 Rated operating sequence No quick reclosing CO-15 s-co O-3 min-co-3 min-co With quick reclosing O-0.3 s-co-15 s-co O-0.3 s-co-3 min-co Circuit breaker category Mechanical endurance (operation class) 10,000 M2 2000 M1 Electrical endurance (class) E2 C2 Earthing switch IEC 62271-102 Admissible rated short-time current (earthing circuit) Value tk= (x) s Ik [ka] 20*/25 (1 s) Peak value Ip [ka] 50*/62.5 52/65 Earthing switch making capacity (peak value) 50*/62.5 52/65 Earthing switch category Mechanical endurance 1000-M0 Operations cycles (short-circuit making operations) - class 5-E2 * Tests conducted at 21 ka/52.5 ka Values for 50 Hz Applications Compact cubicle which includes the feeder and circuit breaker functions. 28
Configuration Dimensions Cubicle Internal arc IAC AFL 20 ka 1 s 25 ka 1 s ekor.rci Integrated control unit ekor.rpg/ekor.rpa Protection unit Gas tank Internal arc IAC AF 20 ka 1 s 25 ka 1 s Cubicle 1745 mm high Stainless steel gas tank ekor.rtk Voltage detection unit Additional interlocking: Electrical interlocking Locking with lock Locking with padlocks Gas pressure indicator: Contactless manometer Manometer with temperature compensation and two powerfree contacts Cable compartment Screw-in IEC bushing Screw-in ANSI bushing Cover for one connector per phase IEC Front connection: Bushing Side connection: Extensibility on both sides Extensibility to the blind left/right Extended cable compartment cover for double cable connection Extended cable compartment cover for cable connection plus surge arrester Extensibility to the blind right/left Blind on both sides Side connection type: Female bushing Right Left Both Cone bushing Right Left Both Detection of partial discharges (PD) for network diagnosis Control box Other voltage indicators Other protection relays Other automation and metering components [mm] [inch] Fuse holder: 36 kv Driving mechanism Spring charge and driving levers [mm] B and (R)AV type manual mechanism BM and (R)AMV type motorised mechanism Acoustic alarm ekor.sas (feeder function) ekor.vpis voltage presence capacitive indicator ekor.ivds voltage presence/ absence capacitive indicator Other capacitive voltage indicators 547 kg 29
Other components and accessories HRC fuses Characteristics: Horizontal fuse holder Front access Phase-independent compartments Protected in a gas tank Insulation and sealtight integrity against external agents (pollution, temperature changes, adverse weather conditions, including flooding) Internal interlocks for safe access to the fuse holder area Fuse protection Protection from short-circuits in the medium voltage network is provided through the fuse protection functions. The fuse holders reach a uniform temperature throughout the pipe when positioned horizontally in the gas tank. Thanks to their closed cover, they are completely hermetic for protection from flooding and external contamination. In accordance with Standard IEC 62271-105, the switch-fuse relationship may be associated or combined. In the second case, tripping of any of the fuses is indicated in the cubicle's front mimic diagram. Fuse protection and tripping coil The combined switch-fuse option allows the opening of the switch-disconnector caused by an external signal, such as the one sent by the transformer thermostat in the case of overheating. HHD fuse selection in accordance with IEC Standards U r Network [kv] Rated power of the transformer without overload [kva] 100 125 160 200 250 315 400 500 630 800 1000 1250 1600 2000 Fuse rated current IEC 60282-1 [A] 25 6.3 10 16 16 16 16 20 31.5 31.5 40 40 50 63 80* 30 6.3 6.3 10 16 16 16 20 20 31.5 31.5 40 40 63 63 35/36 6.3 6.3 10 16 16 16 20 20 31.5 31.5 40 40 50 63 Fuse selection in accordance with IEEE Standards U r Fuse [kv] Rated power of the transformer without overload [kva] 100 125 160 200 250 315 400 500 630 800 1000 1250 1600 2000 2500 Fuse rated current [A] 34.5 6.3 6.3 10 10 16 16 20 20 31.5 31.5 40 40 50 63 80* Considerations: Recommended fuses: SIBA brand with medium-type striker, according to IEC 60282-1 (low loss fuses) The fuse-switch assembly has been temperature-rise tested under normal service conditions according to IEC 62271-1 The values marked with an (*) correspond to SSK-type fuses If any of the fuses blows, we recommend changing all three For overload conditions in the transformer or use of other brands of fuse, please ask Ormazabal 30
Indicators Acoustic alarm ekor.sas The ekor.sas earthing prevention alarm is an acoustic indicator which works in association with the earthing shaft and the ekor.vpis voltage presence indicator. The alarm is activated when the earthing switch actuation shaft access handle is operated while there is voltage in the cubicle's medium voltage incoming line. An acoustic alarm then warns the operator of the possibility of causing a short-circuit in the network if the operation is carried out, thus improving safety for people and equipment and ensuring continuity of supply. Cable connections EN 50181 and IEEE 396 bushing Made from epoxy resin, passing the dielectric and partial discharge tests There are two types: Plug-in up to 400 A Screw-in to 630 A (IEC) and 600 A (IEEE) Located in the cable compartment. Optionally, they can be located in the side of the cubicles for direct supply to the main busbar. Distance (d) -l/rb [mm] (inch) [430] (17) -v [mm] (inch) [500] (19.68) Bushing -p [mm] (inch) [240] (9.45) ekor.vpis voltage presence indicator ekor.vpis is a self-powered indicator fitted in the cubicles which shows the presence of voltage in the phases through three permanent light signals, designed in accordance with Standard IEC 62271-206. It has easy-access test points to carry out the concordance test between phases. The ekor.spc phase comparator and the ekor.ivds voltage presence/absence detector of Ormazabal can be supplied to order. Cable connectors Characteristics: For one-core or three-core cables For impregnated or dry cables Screened or unscreened Elbow connectors Detailed Information: Direct connection to the bushing located in the cable compartment or in the side through plug-in or screw-in connectors (rated current above 400 A or short-circuit current equal to or above 16 ka) As an option: Two symmetric terminals or symmetric terminal plus symmetric surge arrester Metallic voltage transformers Accessories Insulating plugs Connecting terminals Surge arresters Ask Ormazabal for other types and values. 31
Spares and accessories Metal enclosure Covers Driving levers Main switch-disconnector lever Connectivity ormalink connecting set. Includes the earthing flatbar, nuts and bolts, instructions and other elements required for correct assembly of two modules. Circuit breaker levers End kit set. Includes end plugs, metal cover to be mounted on the side of a cubicle, instructions and other elements required for assembly. Auxiliary profiles for uneven ground bushlink: Side adapter which can convert a cubicle with side female bushing into a cubicle with bushing. Side connection box ( cl) Fuse protection Fuse holder carriage 32
Handling Handling, installation and after-sales Smaller size and lower weight, making handling and installation easier Safe delivery of the cubicle: Upright position on a pallet, packaged in protective plastic with polystyrene corner pieces Handling methods (up to 4 functional units): Lifting: Forklift truck or pallet jack Alternative methods: rollers or rods situated below Hoisting: Slings and lifting beams Inside buildings Simple handling with pallet jack (fits through standard-sized doors and in lifts) Reduced dimensions: minimum space occupied Operation, extensibility and removal in a reduced space No gas handling on site Optionally, installation on auxiliary profiles in the case of irregular surface or to avoid having to build cable pits Minimum installation distances [mm] (inches) Side wall (a) [100] (4) Roof (b) [600] (24) Front clearance (c) [500] (20) Rear wall (d)* -l/s/rc/rb/v/2lv [>100] (>4)** -p/2lp/m 0 Ergonomic design for straightforward connection of the cubicle and fastening to the ground * In the case of rear pressure relief duct = 0 mm/inch ** For combined schematics with P d=160 mm (6 inch) modules The space required to extend the set with an additional cubicle is 250 mm/9.84 inches plus the width of the new cubicle. Ask Ormazabal for the manuals with the handling and installation instructions. 33
(1) (2) Inside prefabricated or movable transformer substations Turnkey solutions (complete assembly, testing and transportation from factory) Uniform quality Maximum dimensions of the trench for cubicles with internal arc test In the gas tank up to 20 ka. Dry cable Function A [mm] (inches) F [mm] (inches) (1) D [mm] (inches) (2) D [mm] (inches) One-core Three-core One-core Three-core l, rb & rc [330] (13) [450] (18) [300] (12) [650] (26) [660] (26) [650] (26) p [390] (15) [450] (18) [600] (24) [1050] (41) [600] (24) [1050] (41) v [510] (20) [450] (18) [500] (19) [850] (33) [600] (23) [850] (33) Class IAC up to 20/25 ka. Dry cable Function A [mm] (inches) F [mm] (inches) (1) D [mm] (inches) (2) D [mm] (inches) Significant reduction in installation costs and time Option of cubicle installation on site Wide range of Ormazabal transformer substations: Surface, underground, kiosk, compact... Availability of an operational transformer substation in just a short time One-core Three-core One-core Three-core l, rb & rc [330] (13) [615] (24) [320] (13) [650] (26) [660] (26) [650] (26) p [390] (15) [615] (24) [600] (24) [1050] (41) [600] (24) [1050] (41) v [510] (20) [615] (24) [500] (19) [850] (33) [600] (23) [850] (33) Dimensions of the trench [mm] (inches) for the metering cubicle The depth of the trench, suitable for all types of cable, is [800 mm] (31 inches) Inside wind turbines Onshore and offshore windfarms Supplier of medium voltage GIS cubicles for generating commercial renewable energy since 1995 Over 10 years' experience in the offshore windfarm sector The dimensions of the trench depend on the minimum radius of curvature of the cables used. The dimensions indicated below are for the larger size trench. Check with Ormazabal to size the trench with optimal dimensions (minimum trench dimensions) for a specific type of cable. 34
Commissioning and After-sales Services Technical assistance Supervision and installation Warranty Reception of products Starting-up Inspection and maintenance Collection and delivery Training Spares and accessories Repair Retrofitting Recycling Engineering Purchase process EPCM Turnkey solutions Recycling and end of working life Ormazabal's production centres include environmental management systems in accordance with the requirements of international Standard ISO 14001, backed up by its valid Environmental Management Certificate, amongst others. cubicles have been designed and manufactured in accordance with the requirements of international Standard IEC 62271-200. By design, depending on the model, there is a sealtight compartment, filled with SF 6, which allows the full operation of the switchgear unit throughout its working life (IEC 62271-200). At the end of the product's life-cycle, the SF 6 gas it contains should not be released into the atmosphere but rather recovered and processed for reuse in accordance with the instructions set out in Standards IEC 62271 303, IEC 60480 and the guide CIGRE 117. Out of respect for people and the environment, Ormazabal will provide any further information which may be required to carry out this task. 35