We provide superior performing compressed air & gas systems with engineered longevity to reduce operating costs and improve productivity. ENGINEERED FOR SUPERIOR PERFORMANCE Compressed Air & Gas Systems U.S. Headquarters - AIRpipe USA Tel:602.362.PIPE (7473) 6855 S. Kyrene Rd, Suite #101, Tempe, AZ 85283 Email: customerservice@airpipeusa.com Web: Publication Aippipe #7/17/USA Airpipe reserves the rights to modify this documents without prior notice.
Engineered for Superior Reliability & Longevity Highly-durable materials resistant to corrosion, vibration, thermal variation, and outdoor weather conditions. Superior reliability Longevity Cost savings Quick & easy install Metal clamshell connectors for all diameters are stronger and more durable versus polymer fittings. Unique grab ring design (-mm) and lugged ring (-mm) allows for zero risk of disconnection. Patented active concentric seals provide leak-free performance, even in high vibration applications. Seal lifespan is double that of industry competitors. Grab Ring (Surface Contact) Metal Clamshell Connector Energy & Cost Savings The smooth interior design and high-flow connectors ensures a constant supply of clean air at a reduced pressure drop, resulting in significant energy savings. Guaranteed leak-free performance and superior longevity versus traditional pipe systems. Active Concentric Sealing AIRpipe specializes in solutions for compressed air and fluids distribution. Throughout Quick & Easy Modular Installation the last 10 years we have continued to invest in R&D; taking into account market feedback and real-world conditions. Our products are engineered to be the most superior available - Advancing the compressed air & gas piping industry. AIRpipe maintains a >300,000 sq ft campus for manufacturing, R&D, and logistics. We a r e committed to being your total system solutions provider. Complete range of pipe, fittings and accessories works easily for new projects, renovations & extensions. Requires no special tooling, welding, gluing, brazing, soldering, or thread cutting. Reusable, lightweight, and modular design allows for easy modifications. Quick drops can be added at any time to create new points of use. Dual Performance Burst PSI=1,4 year life Conventional Pipe Oil, dust, water in air 1 3 2 4 Oxidization Rust, High Friction Inner Surface, High Pressure Drop, Low Air Quality. 01/02
5 6 7 3 9 1 2 4 10 13 8 11 12 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 Aluminum Pipe 5 90 Elbow 9 Quick Connect Ball Valve 13 Quick Connect Equal Tee 2 Flanged Connector 6 Flexible Hose 10 Aluminum Quick Drop 14 One-Port Female Wall Bracket 3 Quick Connect Butterfly Valve 7 Reducer Tee 11 Quick Drop (Female Thread) 15 Quick Connect 90 Elbow 4 Equal Tee 8 Pipe-to-Pipe Connector 12 Nickel Plated Ball Valve 16 Quick Connect End Cap 03/04
Product Range & Features ALUMINUM PIPE-BLUE EQUAL 90 ELBOW EQUAL LATERAL TEE Rigid Aluminum Pipe Ball & Butterfly Valves 0 0 00 00 6000 3 3 03 03 6009 7009 09 9009 60 7000 A009 Up to max. 8" diameter. High-quality powder coating available in blue, green and gray. Additional colors can also be supplied. Designed for compressed air, vacuum, and inert gases. Light-weight & corrosion-free. Pipe Connectors Quick connection. Available for thread, flange, and plug-in connection types. High-flow design ensures optimal performance. Flexible Hoses 00 9000 A000 19 ft length ALUMINUM PIPE-GREEN 6003 7003 03 9003 A003 *supplied with (3) union connectors EQUAL 45 ELBOW 4 4 1061 61 61 EQUAL TEE 04 04 6004 Quick-connect design. Superior reliability & longevity. Largest selection of fitting configurations. Modular & reusable. % recyclable & non-flammable materials. Drop Fittings Suitable for compressor & equipment outlets to absorb vibration. Allows for expansion and contraction of the pipe system. Bypass obstacles. Resistant to mineral or synthetic lubricated oils. Tools & Accessories 61 6061 7061 61 9061 A061 19 ft length ALUMINUM PIPE-GRAY 1062 62 62 62 5 5 05 05 6005 7005 05 9005 A005 *supplied with (3) union connectors 7004 04 9004 A004 END CAP 6 6 06 06 Quick installation to main ring. Can be used vertically or horizontally. Design does not allow water to enter downstream points of use. Configurations allow for multiple drop connection types. e.g., hose reels. Suitable for various pipe systems. Used for a variety of installation methods,e.g., wall, beam, roof, channel, rod, etc. Designed to work best with AIRpipe products. 6062 7062 62 9062 A062 19 ft length 6006 7006 06 9006 A006 *supplied with union connector 05/06
PIPE-TO-PIPE CONNECTOR LATERAL REDUCING TEE FEMALE THREADED ADAPTER MALE ELBOW QUICK DROP NICKEL PLATED LOCKING BALL VALVE 2 2 02 02 6002 7002 02 9002 A002 REDUCING TEE 2107 47 57 67 67 77 77 87 supplied with (2) union connectors 7607 8607 8707 9607 9707 97 A607 A707 8712 9712 9812 A812 A912 REDUCING PIPE -TO -PIPE CONNECTOR 2121 4221 5421 5221 6421 6521 7521 *supplied with union connector 7621 8621 8721 9721 9821 A921 - - - - - *supplied with (3) union connectors *Supplied With (2) Union Connectors 1119 1019 2219 19 4419 5519 6619 7719 1. 2. 3" *supplied with union connector MALE THREADED ADAPTER 1017 1117 17 2117 2217 4217 4317 4417 4517 5417 5517 1.¼" 1. 1. 1015 1115 15 2215 4415 5515 STRAIGHT QUICK DROP 8410 9410 9510 A410 A510 FEMALE ELBOW 1013 1113 13 2213 4413 5513 1. 1. 2110 4110 4210 5110 5210 6110 6210 7110 7210 8110 8210 9110 9210 A210 FEMALE THREADED QUICK DROP 11 11 4111 11 5111 6011 6111 7011 FEMALE 0073 0173 73 73 73 MALE 1073 1173 MALE/FEMALE 0273 1273 1. MALE THREADED QUICK CONNECT VALVE 1351 2351 4351 5351 METAL PIPE HANGER 4122 5122 1. A7 A907 *Supplied With (3) Union Connectors 6517 6617 7617 7717 2. 2. 3" *Supplied With Union Connector 7111 11 9011 6122 7122 8122 9122 A122 07/08
FIXTURE CLIP QUICK CONNECT VALVE TWO-PORT FEMALE WALL BRACKET ALUMINUM REDUCING FLANGE DRILL ARBOR & PILOT BIT HOLE DEBURRER 1022 22 22 22 6022 7022 22 1051 51 51 51 1151 2151 2 outlets 2 outlets *includes versatile mounting plate and hardware. ANGLED TWO-PORT FEMALE WALL BRACKET 6771 7871 8771 8671 7671 SIZE 0243 0643 PIPE INSERTION DEPTH GAUGE 14-30mm 32-152mm 0042 - ALUMINUM PIPE CUTTER 3 8"-16 threaded rod port ONE-PORT FEMALE WALL BRACKET 1551 2 outlets 0871 0771 1 1 FLEXIBLE HOSES Straight connection, Rubber 1055 55 55 55 Straight connection, Metal Length (in) 43" 43" " " 11 21 2451 4451 5551 1. *includes versatile mounting plate and hardware. 51 2 outlets *includes versatile mounting plate and hardware. ONE & TWO PORT ANGLED WALL BRACKETS 1123 one port 9871 0971 * supplied with union connector, gasket and bolt kit ELECTRIC PIPE CUTTER 1 0344-0044 SAMPLE CASE 0146 02 03 00 01 PORTABLE LUGGING MACHINE 00Aluminum pipe cutter blade 01Aluminum pipe cutter blade Aluminum pipe cutter,- Aluminum pipe cutter,- Length (in) ALUMINUM FLANGE 2123 one port TOOL KIT 6055 7055 55 9055 A055 30 Angle connection, Rubber 4155 5155 6155 7155 8155 28" 28" 28" 45" 66" Length (in) 53" 58" 60" 8 8 6170 7170 8170 9170 A170 * supplied with union connector, gasket and bolt kit 1023 23 BUTTERFLY VALVE (PRE-ASSEMBLED) 6051 7051 51 9051 A051 *Includes ¼" drip port. two ports two ports ½ HOLE SAW BIT 0043 0143 0343 0443 0543 14MM 19MM MM 38MM 51MM *Consult sizing chart for proper bit selection. 0045 * ltems supplied in airpipe tool bag ALUMINUM PIPE DEBURRER 0141-0844 * Comes With All Jaw Sets Charge type and hand held hydraulic machine,for - 09/10
Superior Reliability! Quick and Easy Installation Deburr & Chamfer The Outer and Inner Edges Before Installation Use 0141 for - to chamfer the outer edges and also deburr the inner end. Use a file for - to chamfer the outer edges; make use of a deburring tool to debur the inside of the pipe end. Drill Drill Holder (MM) Quick Drops (PN) 9 0243 00 9 0243 00 9 0243 00 15 0643 00 15 0643 00 9 0043 00 9 0143 00 9 0343 00 15 0443 00 15 0543 00 Φ14 Φ19 Φ Φ38 Φ51 15 2110 99 AE15 4110 99 AE17 5110 99 17 11 00 AE17 6110 99 17 6011 00 AE17 7110 99 17 7011 00 AE17 8110 99 AE17 9110 99 AE17 A210 99 AE15 8410 99 AE15 9410 99 AU15 11 00 AE15 4210 99 AE17 5210 99 17 5111 00 AE17 6210 99 17 6111 00 AE17 7210 99 17 7111 00 AE17 8210 99 AE17 9210 99 Insertion Depth S For ~ Connector 15 11 00 AU17 11 00 AU17 5111 00 AU17 6011 00 AU17 6111 00 AU17 7011 00 AU17 7111 00 AU17 11 00 AU17 9011 00 AE15 2110 99 17 11 00 17 9011 00 AE15 9510 99 AE15 A410 99 AE15 A510 99 Installation Guide for ~ Insertion depth S (IN) 1.14" 1.14" 1.53" 1.53" 01 02 03 Installation Guide for ~ "S" denotes the insertion depth of the pipe into the connector. Slide the seal over the edge of the pipe so that it sits flush with the lugged edge. Insert the second pipe into the seal until the seal and the lugged edge are flush. Position the clamp over the seal. 01 Mark the pipe with a marker pen as shown below: 02 Insert the marked pipe into the connector : 06 05 04 04 A portion of the marked lines should remain visible after the pipe is inserted into the connector. 03 Bring the second pipe to the connector and slide up to the marked insertion depth Pull the pipe back towards the outside of the clamshell to Tighten the pre-fitted screws. complete alignment. 07 05 Torque the pre-fitted screws Max. Torque: 8Nm. 06 Tighten the screws in an "X" pattern. To disassemble, perform the same operation in reverse order. 4 2 1 3 Fully tighten the clamp screws. 7 ft-lbs Torque:10Nm. ft-lbs. Torque:44.5Nm, Clamshell halves should be flush with each other. For effective assembly, tighten the screws in an 'X" pattern. To disassemble, perform the same operation in reverse order. 11/12
Hand-held hydraulic lugging machine operation requirements Manually open the jaws of the clamp and insert the aluminum pipe into the clamp as far as possible. Note:Donotoverlapthelugs! 5 H(mm) 6 Release the jaws.press the trigger and crimp the pipe until a snap sound is heard. D3 7 6 4 9 12 Renew the operation until the required minimum number of lugs for each diameter is finished. Re-open the two jaws to remove the pipe and rotate the pipe slightly. We are committed to provide superior products and service. R&D is a continuous process linked to real-world conditions & market feedback. Always customer oriented, from design production to sales and service. FLOW RATE SCFM 6 19 31 44 62 93 156 218 312 467 623 779 935 1090 1246 1558 1869 2181 2492 24 3115 3427 3738 4673 4984 5296 6231 7477 Closed loop system at 116 psi with 5% allowable pressure drop. Technical Specifications Length 0 0 0 0 00 3000 00 00 60 we are at your SERVICE Max. working pressure: 232 psi. Max. working pressure for is 188 psi. Vacuum:3.8 inches of mercury (absolute pressure) Working temperature: -4 up to +176. Suitable fluids: compressed air, oil-free or lubricated, vacuum, inert gases. Fireproof. and suitable for outdoor applications. Standards 14/68/EU, ASME B31.1, TUV, GB/T4437.1-0,EN755-8, TS,UL 94 ISO 8573-1 14/68/EU 13/14