TRAIL BLAZER 0 Model #A00BACA Rev. 0 E 000 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /00
TABLE OF CONTENTS Trail Blazer 0 A00BACA Parts Manual A-ARM/STRUT MOUNTING... AIR BOX... CARBURETOR... CLUTCH COVER... CONTROL PANEL... CONTROLS - MASTER CYLINDER/BRAKE LINE... CONTROLS - THROTTLE ASM./CABLE... CRANKCASE and CYLINDER... CRANKSHAFT and PISTON... DECALS... DRIVE CLUTCH... DRIVEN CLUTCH... ELECTRICAL/TAILLIGHT... ENGINE MOUNTING... EXHAUST SYSTEM... FRONT BRAKE... FRONT BUMPER and SHIELDS... FRONT CAB... FRONT WHEEL... FUEL TANK... A C D E F B A D C A B B C C0 A B B0 C A A0 B A A B A GEAR SELECTOR... C GEARCASE... C- GEARCASE MOUNTING... C HANDLEBAR... G H M MAGNETO... O OIL PUMP... OIL TANK... REAR BRAKE MASTER CYLINDER... REAR CAB... REAR CALIPER MOUNTING... REAR HOUSING... REAR WHEEL DRIVE... RECOIL STARTER... SHOCK MOUNTING... STARTING MOTOR... STEERING POST... STRUT... SWING ARM/SHOCK MOUNTING... TOOL KIT R S T... B C C A B A B C C C B C B B B D The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.
Type - Front Type - Rear Type - Auxiliary Type - Parking BRAKES CAPACITIES Fuel Tank (gallon) Oil, Gearcase (ounces) Oil, Injector (quarts) Oil, Engine, OW/0 (quarts) Rack, Front (pounds) Rack, Rear (pounds) Tongue Weight Tow Hitch Tow Weight Type DRIVE TRAIN DRIVE CLUTCH Drive System Type Center Distance (inches) Clutch Offset (inches) Clutch Weight (grams) Spring Color DRIVEN CLUTCH Helix Angle Spring Position DIMENSIONAL FEATURES Approx. Turning Radius Box, Tool (cubic inches) Ground Clearance (inches) Height (inches) Length (inches) Seat Height (inches) Weight (dry) Wheel Base (inches) Width (inches) GEARCASE Trans. Number and Type Shift Type Gear Reduction - Low Gear Reduction - Reverse Gear Reduction - High Final Drive (ratio) Chain Type TIRES&WHEELS Tire Manufacturer Tire Size - Front Tire Size - Rear Tire Size - Center Tire Pressure - Front Tire Pressure - Rear Tire Pressure - Center 000 TRAIL BLAZER 0 SPECIFICATIONS ENGINE Hydraulic Disc Hydraulic Disc Hydraulic Hydraulic Lock N/A Accessory 0 Accessory 0 0 Accessory 0 Concentric PVT 0 / G () Blue/Green 0-0. 0.. PRD Side Lever N/A.0/./ / P 0 O-Ring Titan x-0 x-0 N/A N/A Engine Model Number Engine Type Lubrication Type Bore & Stroke (mm) Displacement (cc s) Compression Ratio Cooling Alternator Output Elec. Start w/recoil Back Up Carburetors (no. of/size) Main Jet Pilot Jet Needle Jet Cut Away Air Screw Jet Needle Ignition Ignition (Type & Deg. BTDC) Spark Plug Gap (inches) Spark Plug (Type) Exhaust GRAPHICS Bumper Caps/Polyprop. Cargo Box or Bed Fender, Front/HDPE Fender, Rear/HDPE Footwell Frame/Steel Front Cover Handlebar Cover/TPE Headlight Pod/HDPE Rack, Front Rack, Rear Rims Seat Vinyl Side Panel/HDPE Spring, Front Spring, Rear ELECTRICAL Headlight (watts) Taillight (watts) Brake Light (watts) Other (Grill Mntd. Lights) Indicator Bulb Battery SUSPENSION Front Type - Front Travel (inches) Rear Type - Rear Travel (inches) Shock Adjustment ECPFE Cycle, Single Cyl. Oil Injection x0.: Effective Air 0W Standard VM0SS 0 0 0- ().0.0 Turn DP- CDI @ 000.0 NGKBRES USFS Appr. Pending N/A N/A Bright White Bright White Black Black Yellow Black N/A N/A N/A Bright White Yellow N/A Fire Red Fire Red Single Beam, V W V/. W V/. W N/A V/ W V AH MacPherson Strut. Progressive Rate Swing Arm. Gas Charged Monotube CAM Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products without notice.
MODEL MODEL NO. OWNER S MANUAL 000 TRAIL BLAZER 0 ATV PUBLICATION NUMBERS OWNER S MANUAL SUPPLEMENT PARTS MANUAL PARTS MICROFICHE ASSEMBLY INSTRUCTIONS Trail Blazer 0 A00BACA 0
FRONT CAB Trail Blazer 0 A00BACA E 000 Polaris Sales Inc. 0 0 0 Screw -0 Bracket, Cab Mount 000 Nut 0-0 Frame 00 Clip, Rosebud 00 Spring, Adjustment 00 Insert, Nut -0 Bracket, Headlight Mounting 000 Bulb, Halogen, W 0 0 Screw 000 Headlight, Single Beam (Incl. ) 00 Spring Screw -0 Cover, Front, Yellow Screw - Asm., Cab, Front, White (w/warning Decals) 0 Washer A 0 Screw Rivet 0 0 Washer Washer Nut, Nylok -0 Bracket, Mudflap 00 Bolt 0-0 Pad, Foot Rivet Trim, Footrest Screw 0 Guard, Rock -0 Bracket, Cleat Rivet Screw Mudflap, Front, LH Mudflap, Front, RH /00
REAR CAB Trail Blazer 0 A00BACA 0 0 0 00 Spring, Latch 00-0 Latch, Seat Cap, Seat Latch 0-0 -0 Asm., Seat, Yellow Covering, Seat, Yellow Tongue, Seat Rivet 0 Bumper 0 Bracket, Lever Retainer 0 Rivet 0 0 Decal - Carb Information 0 Decal - Filter Element 0-0- Cab, Rear, White (If built before /0/00) Cab, Rear, White (If built after /0/00) 00 Nut -00 Asm., Muffler Shield Screw A 0 Washer Nut 0-0 Guard, Clutch Rivet 0 0 Reflector, Red Plug, End Cap, Ribbed 0 0 Bolt - - - - - - - Footpad Foil, Rear Cab Foil, Rear Cab, Small (See Front Cab Pg. A, Ref. ) Mudflap, Rear, LH Mudflap, Rear, RH 0 0-0 Bracket, Mudflap 00 Bracket, Rear Seat Holddown Rivet Screw 0 Screw 0/00
FRONT BUMPER and SHIELDS Trail Blazer 0 A00BACA -0 Plate, Reflector Bolt 0 Reflector, Amber 0 Plug, Frame 0 U-Nut 0 Shield, Deflector 0-0 Bumper, Front Screw 00 Clip, Dart / A
CONTROL PANEL Trail Blazer 0 A00BACA 0 000 Indicator, Low Oil 000 Indicator, Neutral/Reverse 0 Plug, Indicator Hole 0 00 00 Switch, Ignition (Incl. Key) Key, Blank, Series 000, 00, 00. NOTE: Spare key must be cut from existing key. Key, Blank, Series 00, 00, 00, 00. NOTE: Spare key must be cut from existing key. A Nut, Ignition Panel, Control, Outer 0 Screw 0 Harness, Indicator Panel, Control, Inner 0 00 Cable, Choke Control 0/00
ENGINE MOUNTING Trail Blazer 0 A00BACA 0 0 0 0 0 0 0 Nut 0 Washer 00 Mount, Motor 00 Insulator, Motor Mount AR Washer Bolt 0 Washer Nut -0 Bracket, Engine Mount, Top 0 Screw 00 Cable, Ground, Engine, Small Hole 00 Spark Plug, NGK BRES 00 Cable, Solenoid/Starter 0 Insulator, Cable Bolt 00-0 Mount, Engine, Front Bolt 0 Washer 0 Washer, Clutch Retainer 0 0 Bushing - - - - - - - Asm., Drive Clutch, Basic ATV-0 (See Drive Clutch Pg. B, Ref. ) A - - - - - - - Seal, Cover, Case (See Clutch Cover Pg. C, Ref. ) 00 Clamp 0 Boot, Clutch Intake 0 Washer 0 Bolt -0 Bracket, Engine Mount, Front 0 Engine, Short Block (ECPFE) NOTE: The Short Block assembly contains a crankcase assembly, cylinder and cylinder head assembly, and a piston & crankshaft assembly. Prior authorization required for warranty consideration. 0 Decal - Drain Recoil 0 000-00 AR Line, Fuel 00 Valve, Check, Vent 000 Fitting, Tee 000-00 AR Line, Fuel -0 Bracket, Engine Mount, Rear 00 Mount, Engine 000 Filter 0000 Clamp, Hose, Red Nut /00
EXHAUST SYSTEM Trail Blazer 0 A00BACA 0 00 Spacer 0 Dampener Bolt, Carriage Screw -0 Mount, Lower, Muffler 0-0 Manifold - - - - - - - Washer (See Crankcase and Cylinder Pg. C, Ref. ) - - - - - - - Nut (See Crankcase and Cylinder Pg. C, Ref. ) 00 Spring, Exhaust 0 00-0 Headpipe 00 Spring, Exhaust 00-0 Muffler Washer Nut, Nylok / A0
DECALS Trail Blazer 0 A00BACA RH 0 LH 0 Decal - Warning, Heavy Loads 0 Decal - Trail Blazer 0 Decal - Discretionary Warning 0 Decal - Concentric Drive System 0 Decal - Tank Side, RH 00 Decal - Front Cover, 0 0 Logo, th Anniversary 00 Decal - CE Regulation 0 Decal - Override Switch, WD 0 0 Decal - Age Warning 0 Decal - Tank Side, LH 00 Decal - Passenger Warning 0 Decal - Tire Pressure 0 Decal - Warning, General, CPSC / A
FUEL TANK Trail Blazer 0 A00BACA 0 0 0 Cap, Gas Tank 0 Gasket, Fuel Cap 0 Grommet, Fuel Tank 000-00 AR Hose, Vent, Gas Tank 0 Vent, Tank 0 Bolt Washer 0 Screw 0-0 Bracket, Tank Mount, Rear 0 Nut, Nylok 0 Decal - Fuel Lever - - - - - - - Duct, Inlet Down Tube (See Clutch Cover Pg. C, Ref. 0) 0 Screw 0 Lever, Fuel 00 Spring, Lever, Compression Extension, Fuel Lever Grommet Washer Screw 0 000 0 Asm., Fuel Valve (Incl. Gasket) Gasket, Fuel Valve 00 Pad, Fuel Tank 00 Asm., Tank, Fuel (Incl.,,0) Foam, Seal A /
AIR BOX Trail Blazer 0 A00BACA 0 0 0 Collar, Foam 0 Filter, Foam 0 Retainer, Foam, Wire Box, Air Silencer 00 Boot, Air Silencer Screw 0 Washer 000 Nut Box, Air Intake 0 0 Valve, Umbrella 0 Bushing, Molded A Bolt, Carriage 00 Clamp 000 Clamp 0 Boot, Carburetor 00 Tape, Foil, Air Box 000 Palnut 00 Filter 00 Seal 0 0 Cover, Air Intake 00 Retainer, Cover Nut /
OIL TANK Trail Blazer 0 A00BACA 0 0 Cap, Oil Tank 0 Gasket, Oil Cap Tank, Oil 00 Fitting 000-00 AR Line, Fuel 0 Sensor, Oil Level w/connector 0 Rivet 0 Fitting A 00 Clamp 0 000- AR Line, Fuel 000 Clamp, Hose, Large Green 000 Filter, Fuel 0000 Clamp, Yellow 000-00 AR Line, Fuel Washer /
STRUT Trail Blazer 0 A00BACA 0 0 Nut Washer 0 Spacer, Rubber 00 Ball, Pivot, Top 00 Ball, Pivot, Bottom 0 Spacer Retainer, Spring 00-0 Spring 0 Bumper B 0 0 Strut, Front 00 Clamp, Rubber Coated 0 Nut 0 Washer 000 Fitting, Lubrication Bolt 0 00 Support, Strut and Spindle, LH Support, Strut and Spindle, RH Washer /
FRONT WHEEL Trail Blazer 0 A00BACA 0 - - - - - - - Support, Strut and Spindle (See Strut Pg. B, Ref. ) 000 Seal, Front Hub Bearing, Ball Disc, Brake 00 Hub, Wheel Tire, Front (x-0) 0- Rim, Front 0 Valve, Rim B 00 Spacer, Front Hub 0 Washer Nut, Castle 0 Pin, Cotter 0 Cap, Hub 00 O-Ring Nut, Flange Stud Bolt /
FRONT BRAKE Trail Blazer 0 A00BACA 0 0 Asm., Front Brake Caliper, LH 0 Asm., Front Brake Caliper, RH 0 Kit - Front Brake Boot (Incl. 0,) 00 Screw, Bleeder Screw, Socket Set Caliper,Brake,LH Caliper,Brake,RH 0 Ring, Square, Molded (.0) 00 Ring, Square, Molded (.0 x.) Piston, Brake 0 Kit - Piston and Insulator Seal (Incl. -) 000 0 00 Kit - Severe Duty Brake Pad, Front (Complete set of pads) Kit - Brake Pads, Front, Soft Kit - Brake Pads, Front, General 0 Mount, Caliper 0 0 Boot, Bushing 0 Boot, Pin Seal Bolt 0/00 B
A-ARM/STRUT MOUNTING Trail Blazer 0 A00BACA 0 0 0 0 Nut Bushing Boot, Seal, Rod End 00 Rod End, RH Nut 00 Tie Rod 0 Nut, LH 00 00 Rod End, LH (If built before //) Rod End, LH (If built after //) 0 Boot, Seal 0 0 Tie Rod (If built before //) 00 0 0 0 Nut 0 Cotter Pin Tie Rod (If built after //) Washer (If built before //) Washer, Flat (If built after //) B 0 Bracket, Ball Joint Screw 0 Boot, Rubber 00 Joint, Ball - - - - - - - Support, Strut and Spindle (See Strut Pg. B, Ref. ) Bushing, A-Arm Long 0 00 Bushing 00 Fitting, Lubrication Nut, Castle 000 00 00 Shaft, A-Arm Screw 0 Washer Bolt Kit - A-Frame, LH Kit - A-Frame, RH /00
HANDLEBAR Trail Blazer 0 A00BACA 0 - - - - - - - Asm., Throttle Control (See Controls - Throttle Asm./Cable Pg. B, Ref. ) -0 Handlebar Screw 0 Pad, Handlebar Screw 0 Mount, Handlebar Pad 00 0-0 Kit - Handlebar Block (Incl.,) Block, Handlebar ------- Asm., Master Cylinder (See Controls - Master Cylinder/Brake Line Pg. B) Spacer, Switch, LH 0 0 Switch, Handlebar, ON/OFF, LH 00 Grip, Handlebar Plug Screw 00 Cable Tie Nut 00 Clip / B
STEERING POST Trail Blazer 0 A00BACA 0 0 Asm., Steering Post (Incl.,) Bushing, Steering Console 000 Fitting, Zerk, 0 Degree Bolt 0 O-Ring Washer Spacer, Steering Post Pin, Cotter B 0 Nut 0 0 Bushing, Steering, Lower Rivet Plug, Grease 00 Fitting, Lubrication Bushing, Steering Upper -0 Bracket, Upper Steering Bushing Nut /00
CONTROLS - THROTTLE ASM./CABLE Trail Blazer 0 A00BACA 0 Cover, Throttle Control O-Ring 00 Asm., Throttle Control (Incl. -) 00 Clamp, Throttle 000 Cable, Throttle 0 O-Ring /00 B
CONTROLS - MASTER CYLINDER/BRAKE LINE Trail Blazer 0 A00BACA 0 0 000 000 Kit - Master Cylinder Reservoir (Incl. -) Asm., Master Cylinder (Incl. -) - - - - - - - Ring, Square 0 Bolt, Cap 0 Cap, Reservoir 0 Diaphragm 000 Kit - Clamp 0 Piston 00 Rivet 00 Kit - Brake Lever w/park Brake Latch (Incl.,0,) 0 - - - - - - - Spring, Flat 00 Nut 000 Kit - Park Brake Lever (Incl.,0,) 0 Bolt 00 Bolt 0 Line, Brake, Upper w/fittings 0 Switch 0 Line, Brake, Hand, Rear 00 Clamp Rivet 0 0 Line, Brake, Left Front w/fittings 00 Cable Tie 0 Screw 0 Line, Brake, Right Front w/fittings 0 Fitting, Inverted Flare Cross / B
DRIVE CLUTCH Trail Blazer 0 A00BACA 0 Bolt 0 Washer 0 Bearing, Cover 0 Spring, Clutch 0 Washer, Multilube Roller and Bushing 00 O-Ring 0 Guide Button 0 0 0 AR AR AR AR Spacer (.00 ) Spacer (.0 ) Spacer (.0 ) Spacer (.00 ) 0 0 Weight, Shift (G) Bolt 0 Nut 0 Bearing, Moveable, / 00 Pin, Spider 00 Washer Asm., Drive Clutch, Basic ATV-0 (Incl. All Less,0) / B
DRIVEN CLUTCH Trail Blazer 0 A00BACA 0 00 Spacer 0 AR Bushing(Max) 0 Belt, Drive 0 Asm., Driven Clutch (Incl. -) 0 Washer 0 Washer Bolt 0 AR AR Washer (.00) Washer (.0) 0 AR Washer (.00) 0 0 Bearing, Moveable, / Bearing, Moveable, 0 Spring, Clutch Ramp, Stationary 0 Spacer 0 Ring, Retaining Bolt 0 Button, Ramp / B0
SHOCK MOUNTING Trail Blazer 0 A00BACA 0 Nut, Nylok Bushing Screw 0 Tube Retainer, Spring 0-0 Spring 0 Shock 0 Cam, Adjuster 0 Tube 0 Bushing Screw / B
SWING ARM/SHOCK MOUNTING Trail Blazer 0 A00BACA 0 0 0 Rivet Guide, Pad, Chain 000 Fitting, Lubrication 0 Nut 0 Washer Bushing, Swing Arm, RH Bolt, Swing Arm Bushing, Pivot, RH Asm., Swing Arm (Incl.,,) 0 0 Decal-ChainFreePlay Guard, Chain 0 Screw Bushing 0 Washer Nut 0 Nut Washer Bolt Bushing, Swing Arm, LH 0 Bushing, Pivot, LH / B
REAR CALIPER MOUNTING Trail Blazer 0 A00BACA Frame 0 Screw 0 0 0 0 Caliper, Rear Kit, Bleeder Replacement Piston, Caliper DHP, Rear Kit, Caliper Seal 0 Seal 0 Line, Brake, Hand, Rear 0 Line, Brake, Foot, Rear 00 Clip, Rosebud 00 Clip 0 Bolt, Banjo Bushing, Caliper Mount 0 0 Washer 0 Washer Bolt Mount, Caliper, Lower Mount, Caliper, Upper Bolt -0 Guard, Brake Disc 0 0 00 Kit - Brake Pad (Incl. Spacer and Pin) Spacer Pin /0 B
REAR BRAKE MASTER CYLINDER Trail Blazer 0 A00BACA 0 0 Bolt 0 Reservoir 0000 Clamp, Red 0 Hose 0 Pin, Cotter 0 Spring Washer 0 Pin, Cotter 0 Bushing 0 0-0 Brake, Foot Pin, Clevis 0 Asm., Plunger (Incl. -) 00 Clevis Nut 0 Plunger 00 Trim, Edge Nut, Nylok 0 Master Cylinder, Brake, Foot 0 Screw 0 0-0 Bracket, Mount, Reservoir / B
REAR WHEEL Trail Blazer 0 A00BACA 0 Bolt Hub, Rear Wheel, Large Flange Nut Washer 00 Nut, Castle 0 Pin, Cotter Cover, Dust, Hub Washer 0 Valve, Rim 0 00 Pushnut 0- Rim, Rear Tire (x-0) / C
REAR HOUSING Trail Blazer 0 A00BACA 0 0 0 0 Ring, Retaining 0 Retainer, Nut Nut, Nylok Seal, Foam Disc, Brake Stud 0 Hub, Brake Disc (Incl. ) 00 Ring, Retaining 00 Spacer, Axle 0 0 O-Ring 000 Seal Bearing, Cone, Tapered Bearing, Cup, Tapered 0 Housing, Axle, Rear 000 Fitting, Lubrication 0 Link, Connector, 0 O-Ring Axle, Rear 0-0 Chain, 0 O-Ring -0 Guard, Sprocket 0 0 Spacer 0 Sprocket, T 0 Asm.,Hub,Sprocket(Incl.) 0 Bolt /00 C
ELECTRICAL/TAILLIGHT Trail Blazer 0 A00BACA 0 0 0 Harness, Main Wire 00 Cable Tie 00 Kit - Circuit Breaker, 0 AMP 0 Light, Tail/Brake 0 Screw 00 Lens 000 Bulb 00 Gasket 00 Backing 0 00 Clip 0 Washer 0 Screw 00 Pad, Battery Cover, Battery 00 Kit - Battery Bolt, Short 000 Cable, Battery/Engine, Black 000 Hook, Battery Strap 0 Strap, Battery Holddown 0 000 Line, Vent Clamp 0 000 Battery 000 Cable, Battery/Solenoid 000 Cable, Solenoid/Starter Nut, Nylok 00 Bolt 000 Rectifier, LR 0 Screw 00 Limiter, LR 00 Clip, Routing / C
CLUTCH COVER Trail Blazer 0 A00BACA 0 0 0 Seal, Clutch Cover, Inner Washer Screw 0 Seal, Clutch Cover Cover, Clutch, Front 00 Clip, Clutch Cover 0 Screw 0 Decal - Clutch Cover 0 Decal - Engine/Clutch Modification 0 0 Decal - Automatic Transmission 0 Screw 00 Cable Tie 0 Boot, Clutch Intake Screw 0 Clip 00 Clamp Washer 0 Screw Tape, Foil 0 Duct, Inlet Down Tube 00 Boot, Intake Duct, Inlet, Top 0 Screw 0 Spacer 0 Clip, Routing 0 Washer 00 Kit - Cover, Clutch, Inner (Incl.,,,,) Washer -0 Bracket, Clutch Cover 0 Washer Duct,AirOutlet,Clutch 0 Seal, Cover, Case -0 Bracket, Retainer, Seal - - - - - - - Screw and Washer (See Crankcase and Cylinder Pg. C, Ref. ) 0 Screw Screw Rivet 0-0 Bracket, Clutch Cover 0 Nut /00 C
GEAR SELECTOR Trail Blazer 0 A00BACA 0 00 Cover 0 Screw 00 Knob, Gear Selector 00 Grommet, Shifter, Gear Spacer, Shifter 0 Mount, Gear Selector 0 Nut 00 Rod End, mm, RH 0 Nut, RH 0 00 Rod, Shift Linkage 0 Nut, LH 00 Rod End, mm, LH Bolt 00-0 Selector, Gear / C
C GEARCASE Trail Blazer 0 A00BACA 0 0 0 0
GEARCASE Trail Blazer 0 A00BACA Asm., Gearcase (Incl. -) 0 Bearing, Ball Ring, Retaining Washer, Thrust Sprocket, T 00 Washer, Thrust Dog, Engagement, High/Reverse Shaft, Input Gear, T Bushing 0 0 Washer 0 Ring, Retaining 0 Bearing, Ball 0 Nut, FLEXLOC 0 Washer Bellcrank, HLR 0 Ring, Retaining 00 Washer O-Ring Shaft, Shift 0 Switch Screw 0 Bullet, Shifting Spring, Compression Washer Plug, Detent, Extension Seal Dipstick Tube, Vent Gearcase, RH 0 Pipe, Knock Shaft, Shift Fork, Shift Gearcase, LH Decal - Switch Screw Plug Bushing, Pivot 0 Washer Chain, Silent, 0P, W 0 Sprocket, T Shaft, Output 0 Gear, T 0 Guard, Prop Shaft, Side Screw 0 Washer / C
GEARCASE MOUNTING Trail Blazer 0 A00BACA 0 Screw Nut -0 Bracket, Transmission Mount 0 Spacer -0 Bracket, Transmission Mount -0 Bracket, Air Box Screw 0 Washer 0 0 AR AR AR Shim (.00) Shim (.00) Shim (.00) 0 0-0 Mount, Transmission -0 Spacer 0 Mount, Transmission Screw Bolt, Torque Stop 0 Nut - - - - - - - Plug, Drain (See Gearcase Pg. C, Ref. ) 0 Ring, Retaining 0 Sprocket, T Screw / C
CRANKCASE and CYLINDER Trail Blazer 0 A00BACA 0 0 0 0 Fin Damper 00 Nut, Flange 0 Fin Damper 0 Fin Damper 00 Bolt and Washer 0 Mount, Rubber 0 Collar 00 Head, Cylinder 00 Gasket 0 00 Fin Damper 0 O-Ring 00 Adapter (Incl. ) 0 Bolt, Allen 0 Asm., Band (Incl. ) 0 Screw, Pan Head 00 Stud 0000 Seal, Oil 000 Pin, Dowel 0 Asm., Crankcase (Incl. -,-,-) C 0 00 Gasket, Starter 0 Gasket, Aluminum 0 Plug 00 Bearing, Ball 00 Bearing, Ball 00 Bolt and Washer 0 Screw and Washer 0 Seal, Oil (PTO) 0 Bolt and Washer 00 Bolt and Washer 0 0 Valve, Check 00 Gasket, Cylinder 0 Nut, Flange 0 Cylinder (Incl.,) 0 Stud 00 Stud 00 Gasket, Exhaust 000 Washer 00 Nut /
CRANKSHAFT and PISTON Trail Blazer 0 A00BACA 0 0 0 0 0 0 0 0 Ring, Piston (Std.) Ring, Piston (0.mm/.00 O/S) Ring, Piston (0.0mm/.00 O/S) Ring, Piston (.00mm/.00 O/S) Piston (Std.) Piston (0.mm/.00 O/S) Piston (0.0mm/.00 O/S) Piston (.00mm/.00 O/S) 0 0 Pin, Piston 0 Clip, Piston Pin 0 Crank Pin 00 Spacer, Crank Pin 00 Rod, Connecting 0 Bearing, End, Small 00 Bearing, Ball 0 0 Gear, Crankshaft (O/I) 000 Key, Woodruff 00 Washer 00 Nut, Lock 0 0 Asm., Crankshaft (Incl. -,,0,-) Crankshaft 00 Bearing, End, Large 0 Crankshaft 0 0 AR AR Spacer (0.mm) Spacer (0.mm) / C0
MAGNETO Trail Blazer 0 A00BACA 0 0 00 Cap, Spark Plug 0 Screw and Washer 0 Flywheel w/ring Gear 0 Coil, Exciting 0 Stator 0 Screw and Washer 0 Screw and Washer 0 Washer 0 0 Asm., Plate (Incl.,,,,-) Plate, Coil 0 0 Clamp C 00 Screw and Washer 00 Coupler, P 0 Harness, Wire (Incl.,) 0 Grommet 0 Screw and Washer 0 Ignition Coil 0 C.D.I. System 0 Magnetic Switch 000 Washer, Spring Lock 0 00 Nut /
STARTING MOTOR Trail Blazer 0 A00BACA 0 0 0 Nut, Flange 00 Brush 0 0 Asm., Starting Motor (Incl. -,,,-,0-) Asm., Starter (Incl.,,,,,,-) 00 Ring, Rubber 00 Cover, Rear 0 Gasket, Aluminum 0 Bolt, Flange 00 O-Ring 00 Bolt 0 00 Bracket 0 Bolt and Washer 0 Washer Set C 00 Asm., Armature (Incl.,) 0 O-Ring 0 Bearing, Ball 0 O-Ring 00 Front Cover (Incl. ) 0 Washer, Gear Shaft 00 Bolt and Washer 0 00 Clip 00 Spring, Return 0 Asm., Gear Shaft (Incl.,0,,,) 0 Spring, Weight 0 Clip /
RECOIL STARTER Trail Blazer 0 A00BACA 0 0 0 Spring, Spiral 0 0 Recoil Starter (Incl.,,-,0-) Starter Case B 0 Collar 0 Mount, Rubber 0 Bolt and Washer 0 Bolt and Washer 0 Grommet 0 Reel 0 Bolt, Flange 0 0 Starter Case 0 0 AR 00 Cap, Knob 0 Starter Knob Asm., Rope (Incl. -) Recoil Rope C 0 Bolt and Washer 0 Bushing, Starter 0 Plug 0 Gasket 0 Pulley, Starting 0 Bolt and Washer 0 0 Spring, Return 0 Ratchet 00 Pin, Ratchet 0 Hook, Spring 0 Guide, Ratchet 0 Spring, Friction 0 Case, Spring 0 Screw and Washer 0 Guide /
OIL PUMP Trail Blazer 0 A00BACA 0 0 Clamp, Hose 0 Pipe, Vinyl 0 Screw, Air Vent 0 Packing 0 Asm., Oil Pump (Incl.,,-) 0 Screw and Washer 0 Cap 0 0 Lever & Spring Set Lever, Control 0 Collar, Camshaft C 0 0 Washer, Spring 00 Nut 0 O-Ring 0 0 0 AR AR AR Spacer (.mm) Spacer (.mm) Spacer (.mm) 0 Bushing, Oil Pump 0 O-Ring 0 Gear, Small 0 Spacer /
CARBURETOR Trail Blazer A00BACA 0 0 0 000 Cap 0 Spring, Throttle 000 Plate, Throttle 0 Needle, Jet (DP-) 0 Washer 00 Valve, Throttle (.0) 0 Cap, Plunger 000 Spring, Plunger 0 Plunger, Starter 0 00 Spring, Air Adjuster 00 Screw, Air 000 Spring, Throttle Adjuster 0 Screw, Throttle Stop 00 Jet, Pilot (#0) 00 Washer, Jet, Main 00 Screw and Washer 0 Bolt, Banjo 0 O-Ring 0 Jet, Main (#0) 0 0 Float Chamber 00 Float 0 Cap 000 Packing, Float Chamber 00 Valve, Needle (.) 00 Arm, Float 0 Pin, Float 00 Packing, Needle Valve 0 Asm., Carburetor (Incl. -0) 00 Jet, Needle (0-) 0 000 E-Ring / D
TOOL KIT Trail Blazer A00BACA Pouch, Tool Kit 0 Wrench, Box, Special 0 Wrench, 0- Spanner 0 Screwdriver 0 Gauge, Tire Pressure 0 Asm.,ToolKit(Incl.-) 0-0 Wrench, Spanner Manual, Owners, 00 ATV Supplement, Manual, Owners, 00 Trail Blazer 0 /00 D
PRINTED IN THE USA PARTS MANUAL PN and MICROFICHE PN /00