Приложение 1 ТЕХНИЧЕСКО ЗАДАНИЕ A319-112, MSN 3188, LZ-AOB AIRCRAFT LIST OF MAINTENANCE INSPECTIONS, OPERATIONS AND WORKS TO BE PERFORMED DURING INCOMMING OVERHAUL OF MLG, NLG AND RELATED RETRACTING ACTUATORS 1. General Information: 1.1. Landing Gear Overhaul must be performed on Exchange Base. 1.2. Planned Aircraft Maintenance Input date - not later than end of June 2017. 1.3. Currently installed Landing Gear configuration: - LEG ASSY NLG P/N D23757550-6; - NLG Retraction Actuator P/N D23613000; - LEG ASSY MLG P/N 201582001-030; - LEG ASSY MLG P/N 201582002-030; - MLG Retraction Actuator P/N 201590002-020. - Rear Pintle Pin & Nut P/N D32153032xxx MTOW 70 000kg, WV 001. 1.4. The complete set of the Serviceable Landing Gears and all the components in point 1.3., have to be installed with 40.000 flight cycles remaining life limit at least. 1.5. The complete set of the Serviceable Landing Gears must be with all applicable mandatory service bulletins and airworthiness directives complied with, to the date of exchange in order to ensure continued operation up to next schedule LG overhaul 2. Scope of Landing Gear Overhaul Part 1: The overhaul of the complete landing gear set shall be performed according to the latest revision of the CMM and Appendix 7 A320 Family Landing Gear Overhaul Procedures Document. Scope of Services within the fixed overhaul fixed price incoming inspection; complete disassembly with removal of bushings as defined by the CMM; discard and replace standard replacement materials (SRP s) as defined by the CMM; cleaning and stripping of paint and cadmium layers; inspection of all chrome and nickel plated surfaces; visual and N.D.T. inspections; inspection of wear, dimensions and general surface conditions; incorporation of requested and mandatory AD s and SB s in accordance with identification of all areas requiring rework as defined by the CMM; mechanical repairs in accordance to CMM; ladder crack rectification (including nickel plating);
nital etch as required; chrome and nickel plating as required; re-application of cadmium plating; re-application of sermetel; priming and painting as required; assembly and functional tests; preservation and packing on transportation container; documentation on delivery in accordance with aviation authorities specifications; issuance of overhaul reports with shop findings; complete engineering services for overhaul performance; replacement of all standard material parts (SRPs) acc. CMM; replacement of bushings in acc. with the CMM; testing of attached hydraulic on condition LRU components; testing of attached electrical parts (harnesses & sensors); shipping & shipping insurance cost both ways; No PMA parts & DER repairs. Separate Fixed prices for following service are requested Fixed Labour for Overhaul MLG & NLG Retraction Actuator including exchange fee Nomenclature P/N Overhaul/ ea Total Overhaul / set Included in std overhaul NLG Actuating Cylinder D23613000 MLG Retraction Actuator 201590002 or 114193007 Fixed Labour for Repair of hydraulic parts Nomenclature P/N Test per ea Repair / ea Total Repair / set Included in std overhaul Damper Assy (2ea) 201419001 Series Lockstay Actuator (2ea) 114095004 Sensor Box Position (2ea) Unlocking Actuator (1ea) Shimmy valve (2ea) C24763000 E21336000 D23076000 Series D23116000
Swivel Selector Valve (1EA) C24747000-1 C24998000 Repair of electrical harness including all labour and material up to scrap replacement Description Repair Price OEM CLP Included in std overhaul MLG L/H Harness 2M MLG R/H Harness 2M MLG L/H Axle Harness 1M MLG R/H Axle Harness 2M MLG L/H Axle Harness 1M MLG R/H Axle Harness 2M MLG L/H Harness 1M MLG R/H Harness 1M NLG Harness 2M Upper NLG Harness 1M Upper NLG Harness Intermedia NLG harness Lower Fixed Labour for overhaul including exchange Fee Nomenclature Overhaul / ea Total Overhaul Included in std overhaul Fixed Labour for 1ea MLG Rear Pintle Pin & Nut Documentation requirements Serviceable TAG (EASA Form One / FAA Dual Release Certificate 8130-3 for major assemblies and associated sub-parts; List of SB / SL / AD status report embodied;
Non Incident Statement (NIS) with detailed information for the timeframe of landing gear operation; Status of life limited components in accordance with ALS Part 1 & 4 requirements including TSN/CSN, TSO/CSO, TSR/CSR; B2B traceability e.g. Airbus ARL / birth documents; Movement Traceability Sheet (MTS) for each replaced life limited part; Finding report for all repairs performed on major components; List of scrapped major parts; List of repairs beyond CMM limits (engineering approved repairs and / or OEM concession Time & Material Dedicated Landing Gear shop floor labour rate Man-hour rate Engineering support Documentation clarification / MTS per LLP Engineering support for OEM concessions / per concession Material & Subcontract Material handling charge Cap on material handling charge per Item & Subcontract Warranty Bidder must warrant that the Services will be free from defects in workmanship after Re-Delivery for the following Service and material: Service and material Warranty period Landing Gear Repaired LRUs (hydraulic and electrical parts) New OEM parts Build up configuration
A319/A320/A321 NLG - READY TO INSTALL CONFIGURATION INCLUDED LRU s P/N (Note1) CMM Task NLG leg complete D23589520 SERIES 32-27-19 Overhaul - Anti Shimmy Valves D23116000 SERIES 32-57-02 testing/ repair - Wheel Nuts D66686 32-27-16 Overhaul - Gear Boxes and Sensor Boxes E21336000 32-57-14 testing/ repair - Swivel Selector Valve C24998000 32-57-15 testing/ repair - Shim Kit D66616 to -8 32-27-20 Overhaul - Axle Electrical Harness Support testing/ repair - Swivel Bearings D23081020 32-27-20 Overhaul - Electrical Looms D23627000 32-07-09 testing/ repair - Hydraulic Pipes GA63143-10 32-27-39 testing/ repair - Hydraulic Pipes GA63145-1 32-27-40 testing/ repair - Hydraulic Pipes GA63147-10 - Hydraulic Pipes GA63149-10 - Actuating Cylinder Sleeve and Pin D3221408000000,..7920000 32-27-41 testing/ repair 32-27-42 testing/ repair Overhaul - Actuating Cylinder D2307000/001 SERIES 32-37-07 Overhaul EXCLUDED LRU s P/N (Note1) CMM - Axle Sleeves D23355000/500/020 SERIES 32-27-16 - Electrical Box D23354000/10/100 SERIES 32-57-15 - Taxi and Turn-off Lights 4236564, 4233488 33-46-02 - Door Operating Pins AN5-15 32-23-08 - Towing Fitting D23123000 SERIES 32-27-06 - Gear Uplock Assembly C24730001-6 32-37-08 - Door Uplock Assembly C24730100 32-37-09 - Nose Wheel Steering Control Unit C24736001-2 32-57-01 - Tire Pressure Indication - Hub Cap 32-564 Note 1: alternate P/N possible Commonly used Grease: Aeroshell Grease 33 A319/A320/A321 NLG Forestay Assy - READY TO INSTALL CONFIGURATION
INCLUDED LRU s P/N (Note1) CMM Task - Forestay D23596000 32-27-22 Overhaul - Lock Link Assy D23612000 32-27-24 Overhaul - Lock Springs D23611000 32-27-27 Test - Swivel Bearings D23083000 32-27-22 testing/ repair - Locklink Actuator D23076000-3 32-37-04 testing/ repair - Shim Kit D60770- D60775 32-27-22 Overhaul EXCLUDED LRU s P/N (note1) CMM - Note 1: alternate P/N possible Commonly used Grease: Aeroshell Grease 33 A319/A320/A321 MLG & Side Stay - READY TO INSTALL CONFIGURATION INCLUDED LRU s P/N (Note1) CMM Task - MLG Leg complete 201585 SERIES 32-12-21 Overhaul - Shimmy Damper 201419001-010 32-11-93 - Lock Stay Actuator 114095004 32-11-21 testing/ repair - Forward Pintle Pin 201522600 32-12-25 Overhaul - Wheel Nuts GA59606-10 32-46-42 Overhaul - Electrical Looms 201399007, 201400005, 201401005, 201401006 - Hydraulic Pipes and Hoses 201042455, 201042454, 201042275, 201042274, 201042018, 201391208, 201391210, 201391204, 201391206, 201042017, 201042821, 201042057, 201391202, 201391203, 201391200, 201391201 testing/ repair 32-12-28 testing/ repair - Side Stay complete 2016600 series 32-12-13 Overhaul
- Retract Actuator 201590002 32-31-86 Overhaul - Rear Pin Assy + Nut Overhaul EXCLUDED LRU s P/N (Note1) CMM - Axle Sleeves A35534 32-47-22 - Doors D5288016500252 - Tire Pressure Indication D23629000, D23630020 - BTMU 35-1H5-1002 32-47-18 - Wheels and Brakes C20195002, C20225310 32-47-19 / - 50 - In Axle Support EVT174-1-01A 32-48-19 - Brake Manifold Assy C24837101-4 32-47-45 - Gear Uplock Assembly 201117017 32-31-44 - Door Uplock Assembly 201122004 32-31-33 - Axle drive (hub) Cap EVT174-2-55 32-48-16 - Brake Manifold Assy Note 1: alternate P/N possible Commonly used Grease: Aeroshell Grease 33 3. Scope of Landing Gear Overhaul Part 2 A separate quote shall be provided for the following tasks: - MPD Task 321111-01-2 - Main Landing Gear Special Detailed Inspection (Overhaul) of Main Gear (off Aircraft); - MPD Task 322111-01-1 - Nose Landing Gear Special Detailed Inspection (Overhaul) of Nose Gear (off Aircraft); - MPD Task 323100-08-1 - Normal Extension and Retraction - Special Detailed Inspection (Overhaul) of the Nose Landing Gear Actuating Cylinder and Airframe Attachment Pin and Sleeve (off Aircraft); - MPD Task 323100-09-1 - Normal Extension and Retraction - Special Detailed Inspection (Overhaul) of the Main Landing Gear Retraction Actuator and Attachment Pins (off Aircraft); - MPD Task 321100-15-1 - Main Gear Special Detailed Inspection of Bushings and Bearings in MLG Airframe Attachment Fittings; - MPD Task 322100-07-1 - Nose Gear Special Detailed Inspection of Bushings and Bearings in NLG Airframe Attachment Fittings.