SIGNATURE SERIES Qualified Manufacturer Declared Replacement Part APPLICATION YEAR MODEL 206 Honda CB500X PRODUCT 256E0220 256E0520 R77 SS Slip-On Exhaut with Carbon Fiber Sleeve; Carbon Fiber Endcap R77 SS Slip-On Exhaut with Stainle Steel Sleeve; Carbon Fiber Endcap Thi product i 50-tate legal and complie with Federal and State regulation. Any attempt to modify thi product will render it non-compliant with Federal law and void warranty. If modified, the vehicle can no longer be ued on public road and can only be ued for off-highway cloed coure competition. In the tate of California, it i illegal to modify the emiion control ytem, which include the fuel injection ytem of any vehicle. You mut know how to remove and replace your tock exhaut in order to intall thi product otherwie have it intalled by a profeional mechanic. Keep all tock part from your exiting ytem a ome component may be neceary to intall your new Yohimura exhaut depending on the application. Read through all intruction before beginning intallation. Exhaut ytem can be extremely hot. Let motorcycle cool down before beginning intallation. Alway wear hand and eye protection and take precautionary meaure to avoid injury. 6 2 4 5 3 S = Stock 6 No. Part # Decription Qty 2560-435 Yohimura Tailpipe 2 Yohimura Muffler ** ** Carbon Fiber Sleeve; CF Endcap Stainle Steel Sleeve; CF Endcap 3 Muffler Clamp 2-MPCR 2-MPCRX Ue with CF Sleeve Ue with SS Sleeve 4 HT SHLDR77 Yohimura Muffler Clamp Heathield 5 27-59M Exhaut Clamp 6 RACE-SPS- Medium Spring 2 ** S-RIVET Securing Rivet ** ST-200 Spring Puller Tool ** 7029 Yohimura Sticker Sheet Page of 5
-TOOLS REQUIRED- Metric Socket Set Combination Wrench Set Torque Wrench Metric Allen Wrench Set Power Drill 3 / 64 Drill Bit. Looen the tock exhaut clamp. -REMOVAL- 2. While ecurely upporting the muffler, remove muffler mount bolt and lide tock muffler toward the rear of the bike off of the tock header. NOTE: Stock exhaut gaket will not be ued with the Yohimura Slip-On exhaut ytem. -INSTALLATION-. Slide provided exhaut clamp over Yohimura tailpipe. 2. Intall rubber heathield onto muffler clamp. 3. Slide clamp over Yohimura muffler. 4. Slide Yohimura muffler aembly over tock header outlet. 5. Align muffler clamp to tock muffler mount and intall uing tock bolt, tock waher, and tock nut. NOTE: Muffler clamp mount to the inide of the muffler mount. 6. Standing at the back of the motorcycle, check for proper alignment of the muffler. Adjut if neceary. NOTE : To adjut fitment, it may be neceary to rotate the tailpipe of the muffler independently until proper alignment of the muffler i achieved. NOTE 2 : We will be intalling a ecuring rivet in the tailpipe to prevent the tailpipe from rotating while the motorcycle i in operation. 7. Torque muffler mount bolt to 7 ft-lb (23 Nm, 2.3 kg-m). 8. Drill a 3 / 64 hole through the outlet of the tock header uing the ecuring hole located near the Yohimura tailpipe inlet a your guide. CAUTION: Alway wear eye protection when uing any power tool. Page 2 of 5
9. Inert ecuring rivet into drilled hole and lide exhaut clamp over rivet. 0. Torque exhaut clamp to 0 ft-lb (3.5 Nm,.3 kg-m).. Before tarting motorcycle, check for proper clearance between new exhaut ytem and rear upenion (i.e. tire, wing-arm, brake, rear hock, engine, and etc.) If any problem i found, pleae carefully follow through the intallation tep again. If problem till perit, pleae call Yohimura Tech Department at (800) 634-966 / in CA (909) 628-4722. 2. It i recommended that the muffler and tailpipe be wiped down with rubbing alcohol to remove oil and fingerprint. Thi will help prevent tarnihing of the finih after the exhaut i heated up. NOTE: After tarting motorcycle, it i normal for new exhaut ytem and muffler to emit moke until oil reidue burn off. Page 3 of 5
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NOISE EMISSION WARRANTY Yohimura warrant that thi exhaut ytem, at time of ale, meet all applicable U.S. E.P.A. Federal noie tandard. Thi warranty extend to the firt peron who buy thi exhaut ytem for purpoe other than reale, and to all ubequent buyer. Warranty claim hould be directed to Yohimura R&D of America, Inc. 5420 Daniel St. Chino, CA 970 Tel (800) 634-966 TAMPERING PROHIBITION Federal law prohibit any modification to thi exhaut ytem which caue the motorcycle to exceed the Federal noie tandard. Ue of the motorcycle with uch a modified exhaut ytem i alo prohibited. Act likely to contitute tampering include removal or puncturing the muffler, baffle, header pipe, or any other component which conduct exhaut gae. WARNING: Thi product hould be checked for repair or replacement if the motorcycle noie ha increaed ignificantly through ue. Otherwie, the owner may become ubject to penaltie under tate and local ordinance. Page 5 of 5