EX- series E D&D' F K I H J G A B C A Distance between tumblers 7 000 mm B Undercarriage length 350 mm C Counterweight clearance mm D Rear-end swing radius 7 50 mm D' Rear-end length 7 0 mm E Overall width of upperstructure 00 mm F Overall height of cab 00 mm G Min. ground clearance 1 0 mm H Track gauge 000 mm I Track shoe width 1 00 mm J Undercarriage width 7 00 mm K Track height 730 mm Illustrations show diesel engine type. HYDRAULIC EXCAVATOR EX500- with Diesel Engine EX500E- with Electric Motor Engine Gross Power : x 1 11 kw ( x 1 500 HP) Operating Weight : Loading Shovel : 533 000 kg Backhoe : 537 000 kg Power Output : x 0 kw Operating Weight : Loading Shovel : 57 000 kg Backhoe : 531 000 kg Bucket Capacity Loading Shovel Bucket : Heaped : 7.0 -.0 m 3 Backhoe Bucket : SAE, PCSA Heaped : 3.0 m 3 CECE Heaped : 30.0 m 3
EX500- ENGINE Model... Cummins QSKTA50-CE Emission certification... U.S. EPA Tier Type... Water-cooled, -cycle, 1-cylinder, turbo-charged and after-cooled, direct injection chamber-type diesel engine Rated power SAE J15, gross... x 1 11 kw ( x 1 500 HP) at 1 00 min-¹ (rpm) Net... x 1 0 kw ( x 1 3 HP) at 1 00 min-¹ (rpm) Maximum torque... x 570 N m ( x 70 kgf m) at 1 00 min-¹ (rpm) Piston displacement... x 50.0 L Bore and stroke... 15 mm x 15 mm Starting system... V electric motor Batteries... x 1 V, x 0 AH HYDRAULIC SYSTEM Hitachi's ETS (Electronic Total control System) can achieve maximum job efficiency by reducing fuel consumption and noise levels, while maximizing productivity through the optimization of engine-pump functions with excellent controllability increasing operator comfort. E-P Control (Computer-aided Engine-Pump Control system) Main pumps regulated by electric engine speed sensing control system. OHS (Optimum Hydraulic System) 1 main pumps and valves system enable both independent and combined operations of all functions. FPS (Fuel-saving Pump System) FPS minimizes energy loss with superior performance in fine control. Auto-idling system for saving fuel and reducing noise. Hydraulic drive cooling-fan system for oil cooler. Forced-lubrication and forced-cooling pump drive system. Main pumps... 1 variable-displacement, axial piston pumps for front attachment, travel and swing. Max. oil flow... X 375 L/min, X 5 L/min Pilot pump... gear pump Max. oil flow... x L/min Relief Valve Settings Implement circuit... Swing circuit... Travel circuit... Pilot circuit... Cylinder Dimensions Loading Shovel. MPa (300 kgf/cm²).5 MPa (50 kgf/cm²). MPa (300 kgf/cm²) 3. MPa ( 0 kgf/cm²) Hydraulic Cylinders High-strength piston rods and tubes adopted. Cylinder cushion mechanisms are provided for boom, arm, bucket and dump cylinders. Bucket cylinders of loading shovel are provided with protector. Quantity Bore Rod diameter Boom 0 mm 300 mm Arm 1 30 mm 0 mm Bucket 30 mm 50 mm Dump 0 mm mm Level 1 0 mm 300 mm Backhoe Quantity Bore Rod diameter BE-boom 0 mm 300 mm BE-arm 30 mm 0 mm Bucket 3 mm 30 mm Hydraulic Filters All hydraulic circuits have high-quality hydraulic filters for protection against oil contamination and longer life of hydraulic components. Qty. Full flow filter µm High pressure strainer 1 10 µm (In main & swing pump delivery line) Drain filter 1 µm (For all plunger type pumps & motors) By-pass filter 1 5 µm Pilot filter µm These filters are centralized in arrangement for facilitating maintenance. CONTROLS Implement Levers Electric joystick control levers. Right lever is for boom and bucket control, left lever for swing and arm control. For loading shovel, pedals provided for opening/closing the bottom dump bucket. Travel Levers with Pedals Remote-controlled hydraulic servo system. Independent drive at each track allows counter rotation of tracks. 1 Left Console Bucket Close Pedal (For Loading Shovel) Left Control Lever/Horn Switch 11 Bucket Open Pedal (For Loading Shovel) 3 Left Travel Pedal 1 Pilot Control Shut-Off Lever Left Travel Lever Rear Console 5 Right Travel Lever 1 Emergency Engine Stop Switch Right Travel Pedal 15 Engine Speed Control Dial 7 Right Control Lever/Horn Switch 1 Key Switch Right Console 17 Monitor Display Operator s Seat 17 3 7 1 5 11 1 1 15 1 Revolving Frame A deep, full-reinforced box section. Heavy-gauge steel plates used for ruggedness. Deck Machinery Maintenance accessibility is the major feature in the layout of deck machinery. Sidewalks provide easy access to engines, hydraulic and electrical components. ISO-met stairs and handrails. Sidewalks and stairs are provided with skid-resistant plates. 11 1 1 1 Diesel Engine x 1 Center Joint Engine Radiator x 15 Battery Unit 3 Pump Drive Unit x 1 Cab Hydraulic Pump x 1 17 Air Filter (Outer / Inner) x 5 Engine-Pump Bulkhead x 1 Muffler x Hydraulic Tank 1 Folding Stairs 7 Fuel Tank 0 Fuel Cooler Control Valve x 1 Reserve Tank (Coolant) x High-Pressure Strainer x 1 LTA Radiator x Hydraulic Oil Cooler x 3 Pump Transmission Oil Cooler x 11 Hydraulic Oil Cooling Fan Motor x Reserve Tank (Engine Oil) x 1 Lubricator 5 Fuel Filter (Water Separator) x Swing Device x Ladder 11 1 15 5 5 3 1 3 1 Swing Device high-torque, axial-piston motors with two-stage planetary gear bathed in oil. Swing circle with dirt seals is a heavy-duty, triple-row, cylindrical roller bearing. Induction-hardened internal swing circle gear and pinion immersed in lubricant. Parking brake of springset/hydraulic-released disc type. This parking brake is manually releasable. Swing speed... 3.3 min -1 (rpm) 1 1 1 17 1 7 0 17 1 3 5 3 5 Operator's Cab The sturdy cab, with OPG top guard level II (ISO), helps protect the operator from falling objects. Independent, pressurized,1 00 mm wide, 150 mm high, roomy 7.5 m 3 cab with tinted-glass windows features all-round visibility. Air-suspension type, fully adjustable reclining seat with armrests; movable with or without front & swing control levers by slide. Instruments and control panel are within easy reach of the operator. 3 air conditioner system. Noise level... 75 db(a) in the cab; on max. engine speed under no-load condition Eye level height... 7 0 mm
EX500- UNDERCARRIAGE Tracks Shovel-type undercarriage. Dual-flanged-type bolt linkage for side frame and X-form center frame assures durability. Heavy-duty track frame of all-welded, stress-relieved structure. Top-grade materials used for toughness. Lifetime-lubricated induction-hardened track rollers, idlers and drive tumblers with floating seals. Specially heat-treated connection pins. Hydraulic track adjuster provided with N gas accumulator with relief valve. Track adjuster provided with protection device against abnormal tension. Travel motion alarm device. Shovel-type Undercarriage Triple grouser track shoes of induction-hardened cast steel. Shoe width... 1 00 mm Numbers of Rollers and Shoes (each Side) Upper rollers... 3 Lower rollers... 7 Track shoes... 3 Travel Device Each track driven by high-torque, axial piston motors, allowing counter rotation of tracks. -stage planetary gear plus spur gears reduction device. Dual-support-type traction device. Parking brake of spring-set/ hydraulic-released disc type. This parking brake is manually releasable. Travel speeds... High : 0 to.3 km/h Low : 0 to 1. km/h Maximum traction force... 30 kn (7 000 kgf) Gradeability... 5 %(30 degree) max. WEIGHTS AND GROUND PRESSURE Loading Shovel Equipped with.0 m 3 (heaped) bottom dump bucket Shoe type Shoe width Operating weight Ground pressure 3 kpa Triple grousers 1 00 mm 533 000 kg (.3 kgf/cm ) Backhoe Equipped with.1 m BE-boom, 5.0 m BE-arm, and 3.0 m 3 (SAE, PCSA heaped) bucket Shoe type Shoe width Operating weight Ground pressure Triple grousers 1 00 mm 537 000 kg 3 kpa (.1 kgf/cm ) SERVICE REFILL CAPACITIES liters Fuel tank 11 300 Engine coolant x 50 Engine oil Engine oil pan x 150 Reserve tank x 05 Pump drive x 30 Swing drive device ( units) x Travel drive device ( units) x 30 Hydraulic system 00 Hydraulic oil tank 00 LOADING SHOVEL ATTACHMENTS Boom and arm are of all-welded, low-stress, high-tensile strength steel fullbox section design. Efficient, automatic level crowding achieved by onelever control as the parallel link mechanism keeps the bucket digging angle constant, and level cylinder circuit maintains the bucket height constant (Auto-Leveling Crowd Mechanism). Bucket Capacity (heaped) Width No.of teeth Weight Type Materials density 7.0 m 3 00 mm 0 kg Bottom dump type general purpose 1 00 kg/m 3 or less.0 m 3 00 mm 5 0 kg Bottom dump type general purpose 1 00 kg/m 3 or less WORKING RANGES Meter 0 1 1 1 1 0 EH000ACII 0 1 1 1 1 0 Meter Ground Line Bucket capacity (heaped) 7.0 m 3.0 m 3 A Min. digging distance 150 00 B Min. level crowding distance 00 050 C Level crowding distance 5 550 5 350 D Max. digging reach 1 00 17 000 E Max. cutting height 1 00 1 00 E Max. dumping height 0 0 F Max. digging depth 550 00 G Working radius at max. dumping height 00 00 H Max. bucket opening width 700 700 Arm crowding force on ground Bucket digging force 1 570 kn ( 000 kgf) 1 7 kn (17 000 kgf) 1 50 kn (155 000 kgf) 1 50 kn (1 000 kgf)
EX500- BACKHOE ATTACHMENTS Boom and arm are of all-welded, low-stress, full-box section design. Bucket of all-welded, high-strength steel structure. Bucket Capacity Width No.of SAE, PCSA CECE With Without Weight Type Materials density teeth heaped heaped side cutters side cutters 3.0 m 3 30.0 m 3 0 mm - 5 33 00 kg general purpose 1 00 kg/m 3 or less WORKING RANGES Meter 0 1 1 1 1 0 D F EH000ACII.5m 0 1 1 1 1 0 Meter E G Ground Line BE-boom length.1 m BE-arm length 5.0 m Bucket capacity (SAE, PCSA heaped) 3.0 m 3 A Max. digging reach 0 00 A' Max. digging reach (on ground) 1 00 B Max. digging depth 00 B' Max. digging depth (.5 m level) 700 C Max. cutting height 1 700 D Max. dumping height 1 00 D' Min. dumping height 5 00 E Min. swing radius 00 F Max. vertical wall 300 G Min. level crowding distance 7 00 Bucket digging 1 0 kn ISO force (151 000 kgf) SAE, PCSA 1 370 kn ( 000 kgf) Arm crowd force ISO 1 300 kn (3 000 kgf) SAE, PCSA 1 0 kn (1 000 kgf) EQUIPMENT EX500- STANDARD EQUIPMENT ENGINE Auto-idle system Cartridge-type engine oil bypass filter Cartridge-type engine oil filter Cartridge-type fuel filter Emergency engine stop system Fan guard Heavy-duty type air cleaner with dust ejector Isolation-mounted engine Pre-lubrication system Radiator reserve tank Water filter A alternator HYDRAULIC SYSTEM Bypass filter Control valve with main relief valve Drain filter E-P control system Forced-lubrication and forced-cooling pump drive system FPS (Fuel-saving Pump System) Full-flow filter High-pressure strainer Hydraulic drive cooling-fan system OHS (Optimum Hydraulic System) Pilot filter Suction filter CAB Adjustable reclining seat with air suspension Air conditioner with defroster Air horn with electric compressor Auto-tuning AM-FM radio with digital clock Emergency escape device Evacuation hammer Floor mat Fluid-filled elastic mounts Footrest Front windshield washer Hot & cool-box Laminated glass windshield OPG top guard level ll (ISO) Parallel-link-type intermittent windshield wiper Pilot control shut-off lever Rearview mirror Reinforced/tinted (bronze color) glass side and rear windows Seat belt Storage spaces Trainer's seat Standard equipment may vary by country, so please consult your Hitachi dealer for details. MONITOR SYSTEMS Meters: Ambient temperature Battery voltage gauge Clock Engine coolant temperature gauge (R). (L) Engine oil pressure gauge (R). (L) Engine oil temperature gauge (R). (L) Fuel gauge Hour meter Hydraulic oil temperature gauge (R). (L) Tachometer (R). (L) Pilot lamps (Green): Auto-Idle Pre-lubrication Travel mode Warning lamps (Red): Alternator (R). (L) Auto-lubrication Coolant level (R). (L) Coolant overheat (R). (L) Electric lever Emergency engine stop Engine oil pressure (R). (L) Engine over run Engine stop (R). (L) Fast-filling Hydraulic oil level Pump transmission oil level indicator (R). (L) Stop valve Tension Warning lamp (Yellow): Air cleaner restriction (R). (L) Electrical equipment box Engine warning (R). (L) Exhaust temperature (R). (L) Fuel temperature (R). (L) Hydraulic oil overheat Pump contamination Stairway position Warning lamps (Amber): Fast-filling Alarm buzzers: Electric lever fault Engine coolant level (R). (L) Engine oil pressure (R). (L) Engine oil temperature (R). (L) Fast-filling system panel position Fuel temperature (R). (L) Hydraulic oil level Overheat (R). (L) Pump transmission oil level Stairway position Stop valve close DATA LOGGING SYSTEM DLU (Data-logging unit) continuously records performance of the engine and the hydraulic system. The record can be downloaded by PC. LIGHTS 3 entrance lights working lights maintenance room lights Electric oil pump to draw hydraulic oil from suction and return pipe lines Folding stairs with wide steps Hydraulic drive grease gun with hose reel Lockable machine covers Swing parking brake 00 kg counterweight UNDERCARRIAGE Hydraulic track adjuster with N gas accumulator with relief valve Travel motion alarm device Travel parking brake 1 00 mm triple grouser shoes MISCELLANEOUS Auto-lubrication system (Lincoln) for front-attachment pins, swing bearing and center joint. Engine oil reserve system Recirculation air filter for air conditioner Stairs and handrails (Meeting ISO) Stop valve for transport and reassembly Ventilation air filter for air conditioner 1 V power terminal board FAST-FILLING SYSTEM Fast-filling system (Wiggins) for fuel, hydraulic oil, coolant, swing device oil, pump transmission oil, engine oil, and grease (couplers not included). OPTIONAL EQUIPMENT Cold weather package* Communication system (alternative)** GPRS communication system Satellite data transmitting system DTU (Data Transfer Unit)** for Fleet management system (provided by Wenco etc.) connection Fast-filling couplers Highland application* Optional equipment may vary by country, so please consult your Hitachi dealer for details. Standard tool kit Travel device guard Travel motor guard WIU (Wireless Interface Unit) ** color monitor cameras ; front and rear 1 high brightness working lights * Enginneered on request. ** The availability of the system depends on licensing regulations in each country. Please contact Hitachi dealer for more information.
EX500E- ELECTRIC MOTOR High Voltage, Three Phase, Squirrel Cage Induction Motor, Totally Enclosed Air-to-Air-Cooled (TEAAC). Type... HITACHI TFOA-KK Rating Rated continuous output... 0 kw x Voltage... AC 000-00 V / 50 Hz AC 00-00 V / 0 Hz Number of poles... Synchronous RPM... 1 500 min -1 / 50 Hz 1 00 min -1 / 0 Hz Rated current... 7 A x @ 00 V Insulation class... F class B raise Space heater included. Thermo-guard (temperature detector) Starting condition... Reactor 50 % tap HYDRAULIC SYSTEM OHS (Optimum Hydraulic System) 1 main pumps and valves system enable both independent and combined operations of all functions. Hydraulic drive cooling-fan system for oil cooler. Forced-lubrication and forced-cooling pump drive system. Main pumps... 1 variable-displacement, axial piston pumps for front attachment, travel and swing. Max. oil flow... X 375 L/min, X 5 L/min Pilot pump... gear pump Max. oil flow... x L/min Relief Valve Settings Implement circuit... Swing circuit... Travel circuit... Pilot circuit.... MPa (300 kgf/cm²).5 MPa (50 kgf/cm²). MPa (300 kgf/cm²) 3. MPa ( 0 kgf/cm²) Hydraulic Cylinders High-strength piston rods and tubes adopted. Cylinder cushion mechanisms are provided for boom, arm, bucket and dump cylinders. Bucket cylinder of loading shovel is provided with protector. Cylinder Dimensions Loading Shovel Quantity Bore Rod diameter Boom 0 mm 300 mm Arm 1 30 mm 0 mm Bucket 30 mm 50 mm Dump 0 mm mm Level 1 0 mm 300 mm Backhoe Quantity Bore Rod diameter BE-boom 0 mm 300 mm BE-arm 30 mm 0 mm Bucket 3 mm 30 mm Hydraulic Filters All hydraulic circuits have high-quality hydraulic filters for protection against oil contamination and longer life of hydraulic components. Qty. Full flow filter µm High pressure strainer 1 10 µm (In main & swing pump delivery line) Drain filter 1 µm (For all plunger type pumps & motors) By-pass filter 1 5 µm Pilot filter µm These filters are centralized in arrangement for facilitating maintenance. CONTROLS Implement Levers Electric joystick control levers. Right lever is for boom and bucket control, left lever for swing and arm control. For loading shovel, pedals provided for opening/closing the bottom dump bucket. Travel Levers with Pedals Remote-controlled hydraulic servo system. Independent drive at each track allows counter rotation of tracks. 1 Left Console Bucket Close Pedal (For Loading Shovel) Left Control Lever/Horn Switch 11 Bucket Open Pedal (For Loading Shovel) 3 Left Travel Pedal 1 Pilot Control Shut-Off Lever Left Travel Lever Rear Console 5 Right Travel Lever 1 Emergency Motor Stop Switch Right Travel Pedal 15 Key Switch 7 Right Control Lever/Horn Switch 1 Monitor Display Right Console Operator s Seat 1 3 7 1 5 11 1 1 15 Revolving Frame A deep, full-reinforced box section. Heavy-gauge steel plates used for ruggedness. Deck Machinery Maintenance accessibility is the major feature in the layout of deck machinery. Sidewalks provide easy access to motors, hydraulic and electrical components. ISO-met stairs and handrails. Sidewalks and stairs are provided with skid-resistant plates. 1 5 5 1 Main Motor x 1 Cubicle Coupler x Control Valve x 3 Pump Drive Unit x 1 Swing Device x Hydraulic Pump x 1 15 Slip Ring 5 Hydraulic Oil Cooling Fan Motor x 1 Center Joint Hydraulic Oil Cooler x 17 High-Pressure Strainer x 1 7 Lubricator 1 Battery x Pump Transmission Oil Cooler Fan x 1 Cab Pump Transmission Oil Cooler x 0 Folding Stairs Motor-Pump Bulkhead x 1 Ladder 11 Hydraulic Oil Tank Cab Heater Unit Swing Device high-torque, axial-piston motors with two-stage planetary gear bathed in oil. Swing circle with dirt seals is a heavy-duty, triple-row, cylindrical roller bearing. Induction-hardened internal swing circle gear and pinion immersed in lubricant. Parking brake of springset/hydraulic-released disc type. This parking brake is manually releasable. Swing speed... 3.0 min -1 (rpm) 1 1 15 11 1 1 1 1 1 7 17 1 17 3 3 1 1 0 Operator's Cab The sturdy cab, with OPG top guard level II (ISO), helps protect the operator from falling objects. Independent, pressurized,1 00 mm wide, 150 mm high, roomy 7.5 m 3 cab with tinted-glass windows features all-round visibility. Air-suspension type, fully adjustable reclining seat with armrests; movable with or without front & swing control levers by slide. Instruments and control panel are within easy reach of the operator. 3 air conditioner system. Eye level height... 7 0 mm
EX500E- UNDERCARRIAGE Tracks Shovel-type undercarriage. Dual-flanged-type bolt linkage for side frame and X-form center frame assures durability. Heavy-duty track frame of all-welded, stress-relieved structure. Top-grade materials used for toughness. Lifetime-lubricated induction-hardened track rollers, idlers and drive tumblers with floating seals. Specially heat-treated connection pins. Hydraulic track adjuster provided with N gas accumulator with relief valve. Track adjuster provided with protection device against abnormal tension. Travel motion alarm device. Shovel-type Undercarriage Triple grouser track shoes of induction-hardened cast steel. Shoe width... 1 00 mm Numbers of Rollers and Shoes (each Side) Upper rollers... 3 Lower rollers... 7 Track shoes... 3 Travel Device Each track driven by high-torque, axial piston motors, allowing counter rotation of tracks. -stage planetary gear plus spur gears reduction device. Dual-support-type traction device. Parking brake of spring-set/ hydraulic-released disc type. This parking brake is manually releasable. Travel speeds... High : 0 to.3 km/h Low : 0 to 1. km/h Maximum traction force... 30 kn (7 000 kgf) Gradeability... 5 %(30 degree) max. WEIGHTS AND GROUND PRESSURE Loading Shovel Equipped with.0 m 3 (heaped) bottom dump bucket Shoe type Shoe width Operating weight Ground pressure 3 kpa Triple grousers 1 00 mm 57 000 kg (.37 kgf/cm ) Backhoe Equipped with.1 m BE-boom, 5.0 m BE-arm, and 3.0 m 3 (SAE, PCSA heaped) bucket Shoe type Shoe width Operating weight Ground pressure Triple grousers 1 00 mm 531 000 kg 3 kpa (.3 kgf/cm ) SERVICE REFILL CAPACITIES liters Pump drive x 30 Swing drive device ( units) x Travel drive device ( units) x 30 Hydraulic system 00 Hydraulic oil tank 00 LOADING SHOVEL ATTACHMENTS Boom and arm are of all-welded, low-stress, high-tensile strength steel fullbox section design. Efficient, automatic level crowding achieved by onelever control as the parallel link mechanism keeps the bucket digging angle constant, and level cylinder circuit maintains the bucket height constant (Auto-Leveling Crowd Mechanism). Bucket Capacity (heaped) Width No.of teeth Weight Type Materials density 7.0 m 3 00 mm 0 kg Bottom dump type general purpose 1 00 kg/m 3 or less.0 m 3 00 mm 5 0 kg Bottom dump type general purpose 1 00 kg/m 3 or less WORKING RANGES Meter 0 1 1 1 1 0 EH000ACII 0 1 1 1 1 0 Meter Ground Line Bucket capacity (heaped) 7.0 m 3.0 m 3 A Min. digging distance 150 00 B Min. level crowding distance 00 050 C Level crowding distance 5 550 5 350 D Max. digging reach 1 00 17 000 E Max. cutting height 1 00 1 00 E Max. dumping height 0 0 F Max. digging depth 550 00 G Working radius at max. dumping height 00 00 H Max. bucket opening width 700 700 Arm crowding force on ground Bucket digging force 1 570 kn ( 000 kgf) 1 7 kn (17 000 kgf) 1 50 kn (155 000 kgf) 1 50 kn (1 000 kgf) 11
EX500E- BACKHOE ATTACHMENTS Boom and arm are of all-welded, low-stress, full-box section design. Bucket of all-welded, high-strength steel structure. Bucket Capacity Width No.of SAE, PCSA CECE With Without Weight Type Materials density teeth heaped heaped side cutters side cutters 3.0 m 3 30.0 m 3 0 mm - 5 33 00 kg general purpose 1 00 kg/m 3 or less WORKING RANGES Meter 0 1 1 1 1 0 D F EH000ACII.5 m 0 1 1 1 1 0 Meter E G Ground Line BE-boom length.1 m BE-arm length 5.0 m Bucket capacity (SAE, PCSA heaped) 3.0 m 3 A Max. digging reach 0 00 A' Max. digging reach (on ground) 1 00 B Max. digging depth 00 B' Max. digging depth (.5 m level) 700 C Max. cutting height 1 700 D Max. dumping height 1 00 D' Min. dumping height 5 00 E Min. swing radius 00 F Max. vertical wall 300 G Min. level crowding distance 7 00 Bucket digging 1 0 kn ISO force (151 000 kgf) SAE, PCSA 1 370 kn ( 000 kgf) Arm crowd force ISO 1 300 kn (3 000 kgf) SAE, PCSA 1 0 kn (1 000 kgf) EQUIPMENT EX500E- STANDARD EQUIPMENT ELECTRIC MOTOR Space heater included Thermo-guard (temperature detector) HYDRAULIC SYSTEM Bypass filter Control valve with main relief valve Drain filter Forced-lubrication and forced-cooling pump drive system Full-flow filter High-pressure strainer Hydraulic drive cooling-fan system OHS (Optimum Hydraulic System) Pilot filter Suction filter CAB Adjustable reclining seat with air suspension Air conditioner with defroster Air horn with electric compressor Auto-tuning AM-FM radio with digital clock Emergency escape device Evacuation hammer Floor mat Fluid-filled elastic mounts Footrest Front windshield washer Hot & cool-box Laminated glass windshield OPG top guard level ll (ISO) Parallel-link-type intermittent windshield wiper Pilot control shut-off lever Rearview mirror Reinforced/tinted (bronze color) glass side and rear windows Seat belt Storage spaces Trainer's seat MONITOR SYSTEMS Meters: Ambient temperature Battery voltage gauge Clock Hour meter Hydraulic oil temperature gauge Main motor ammeter (R). (L) Main motor coil temperature gauge (R). (L) Main motor voltmeter (R). (L) Pilot lamps (Green): Main motor run (R). (L) Travel mode Standard equipment may vary by country, so please consult your Hitachi dealer for details. Warning lamps (Red): ACV power source AC00V power source Auto-lubrication Battery charge Cubicle box Electric lever Emergency motor stop Hydraulic oil level Main motor overheat (R). (L) Main motor start congestion (R). (L) Pump transmission oil cooler fan motor (R). (L) Pump transmission oil level (R). (L) Pump transmission oil temperature (R). (L) Stop valve Tension 3E relay (R). (L) Warning lamps (Yellow): Cab heater Electrical equipment box Hydraulic oil overheat Pump contamination Stairway position Warning lamps (Amber): Fast-filling Alarm buzzers: ACV power source AC00V power source Cubicle box Electric lever Fast-filling Hydraulic oil level Main motor overheat (R). (L) Main motor start congestion (R). (L) Pump transmission oil cooler fan motor (R). (L) Pump transmission oil level (R). (L) Pump transmission oil temperature (R). (L) Stairway position Stop valve 3E relay (R). (L) DATA LOGGING SYSTEM DLU (Data-logging unit) continuously records performance of the hydraulic system. The record can be downloaded by PC. LIGHTS 3 entrance lights working lights maintenance room lights Electric oil pump to draw hydraulic oil from suction and return pipe lines Folding stairs with wide steps Hydraulic drive grease gun with hose reel Lockable machine covers Swing parking brake 57 300 kg counterweight UNDERCARRIAGE Hydraulic track adjuster with N gas accumulator with relief valve Travel motion alarm device Travel parking brake 1 00 mm triple grouser shoes MISCELLANEOUS Auto-lubrication system (Lincoln) for front-attachment pins, swing bearing and center joint. Recirculation air filter for air conditioner Stairs and handrails (Meeting ISO) Stop valve for transport and reassembly Ventilation air filter for air conditioner 1 V power terminal board FAST-FILLING SYSTEM Fast-filling system (Wiggins) for hydraulic oil, swing device oil, pump transmission oil, and grease (couplers not included). OPTIONAL EQUIPMENT Cold weather package* Communication system (alternative)** GPRS communication system Satellite data transmitting system DTU (Data Transfer Unit)** for Fleet management system (provided by Wenco etc.) connection Fast-filling couplers Standard tool kit Optional equipment may vary by country, so please consult your Hitachi dealer for details. Travel device guard WIU (Wireless Interface Unit) ** color monitor cameras ; front and rear 1 high brightness working lights * Enginneered on request. ** The availability of the system depends on licensing regulations in each country. Please contact Hitachi dealer for more information. 1
TRANSPORTATION Illustrations show diesel engine type. Easily assembled owing to local assembling system requiring no welding. Cab Weight : 1 00 kg Main frame assembly Weight : 300 kg Valve assembly Weight : 7 50 kg Reserve tanks (left / right) Weight : 370 kg x Hydraulic oil pump assembly Weight : 3 kg Weight : 0 kg Guard Weight : 3 kg Pipe Weight : kg 30 3 70 1 30 5 700 3 0 50 57 00 000 0 1 0 30 Width : 1 0 Width : 3 500 Width : 3 00 Width : 50 Width : 35 Width : 1 Width : 5 Width : 0 Hydraulic oil tank Weight : 730 kg Fuel tank Weight : 10 kg Engine unit (left) Weight : 500 kg Pipe Weight : 37 kg Weight : 171 kg Weight : 11 kg Weight : kg Weight : 1 kg Weight : 3 kg 1 300 0 0 1 10 000 0 0 1 70 0 03 3 30 3 3 3 330 1 00 00 00 00 Width : 3 Width : 00 Width : 00 Width : 0 Width : 77 Width : 77 Width : 77 Width : 77 Width : 77 Engine unit (right) Weight : 7 300 kg 00 Mufflers and air cleaners assembly Weight : 1 00 kg 3 150 Fuel cooler unit Weight : 53 kg Weight : 5 kg Weight : kg Weight : 10 kg Weight : 171 kg Guard Weight : 3 kg Bracket assembly Weight : 1 kg 5 3 350 0 000 1 10 1 30 3 00 00 00 1 00 330 000 10 Width : 00 Width : 1 350 Width : 0 Width : Width : 77 Width : 77 Width : 77 Width : 5 Width : 1 Water Tanks (left / right) Weight : 177 kg x Folding stairs Weight : kg Box Weight : 53 kg Counterweight (left) Weight : 300 kg Counterweight (right) Weight : 3 00 kg Bracket assembly Weight : 1 kg Bolt assembly Weight : 31 kg x Bolt assembly Weight : 30 kg x Washers Weight : 0. kg x Bolts Weight : 11. kg x 73 1 1 3 50 1 70 1 0 5 0 5 0 1 0 1 30 10 0 1 30 115 0 1 30 0 0 55 1 370 0 Width : 735 Width : 1 0 Width : 000 Width : 1 50 Width : 1 50 Width : 1 Width : 115 Width : 0 Width : 0 Width : 5 1 15
Other parts Content Q ty Length mm Width mm Height mm Weight kg Step 1 1 1 01 0 1 75 Step 1 1 1 3 573 1 Step 3 1 73 7 573 1 Step 70 0 550 15 Step 5 1 50 0 550 Step 1 5 1 05 Step 7 1 1 0 0 1 0 7 Step 1 1 70 71 1 0 Step 1 1 770 7 1 0 11 Step 1 1 0 55 1 0 7 Step 11 1 1 0 577 1 0 5 Step 1 1 71 7 30 53 Handrail 1 1 0 1 30 1 0 Handrail 0 33 1 5 Handrail 3 1 1 3 3 Handrail 1 3 1 Handrail 5 1 05 77 1 00 Handrail 1 5 331 1 150 1 Handrail 7 1 771 5 1 0 3 Handrail 1 1 0 3 1 50 17 Handrail 1 50 3 1 50 15 Handrail 1 1 30 3 1 0 Handrail 11 1 1 50 55 1 0 1 Handrail 1 1 7 1 3 Handrail 1 7 1 3 Handrail 1 1 5 35 1 35 Handrail 15 1 150 3 1 0 31 Handrail 1 1 1 0 0 1 0 5 Handrail 17 1 1 0 0 Handrail 1 1 5 0 1 10 3 Handrail 1 1 00 31 1 0 30 Handrail 0 1 1 0 70 1 0 Handrail 1 1 1 300 7 1 3 Handrail 1 1 00 1 17 Handrail 3 1 1 0 3 1 0 1 Handrail 1 1 0 70 1 000 1 Handrail 5 1 1 730 7 1 31 Handrail 1 1 50 1 1 10 1 Handrail 7 1 7 50 0 5. Cover 1 11 30 1 370 1 Cover 5 30 05 11 Cover 3 1 30 30 0 5 Cover 1 30 30 70 5 Cover 5 1 0 5 1 Cover 1 00 0 UNDERCARRIAGE 070 Track center frame assembly Weight : 500 kg 3 70 Width : 10 Track links Weight : 7 50 kg x 35 Spacers Weight : 7.1 kg x 5 Width : 11 Motor cover Weight : 3 kg 0 5 70 Width : 1 00 Track links Weight : 7 kg x 35 Motor cover Weight : kg Bolts Weight :.1 kg x 5 30 Width : 5 0 Width : 1 00 Track side frames Weight : 000 kg x 750 Width : 0 Motor cover Weight : kg Support Weight : 11 kg 00 Width : 15 10 Motor cover Weight : 7 kg 15 Stopper Weight : 1 kg Width : 1 Ladder Weight : 3 kg 0 1 00 Width : 00 Motor cover Weight : kg 370 370 370 370 370 11 1 Spacers Weight : 17.1 kg x 11 330 Width : 11 1 00 Bolts Weight : 1. kg x 50 Width : 5 1 70 0 0 0 70 Width : 00 Width : 00 Width : 00 Width : 00 Width : 1 1 17
TRANSPORTATION BACKHOE ATTACHMENTS LOADER ATTACHMENTS Bucket assembly Capacity ; 3.0 m 3 (SAE, PCSA heaped) Weight : 33 00 kg Arm assembly Weight : 37 300 kg 70 Front bucket assembly with shroud Capacity ;.0 m 3 (heaped) Weight : 1 000 kg Rear bucket assembly Weight : 0 500 kg Teeth Weight : kg x Dump cylinders Weight : 5 kg x 3 0 3 30 33 1 0 3 0 00 Width : 0 Width : 30 Boom assembly Weight : 0 00 kg 3 50 0 Width : 0 Boom cylinders Weight : 0 kg x Arm cylinders Weight : 0 kg x 5 770 70 75 5 1 700 0 3 30 000 Width : 00 Width : 70 Width : 377 Width : 3 Handrails Weight : 1. kg x Arm assembly Weight : 1 300 kg Boom assembly Weight : 3 00 kg 5 50 0 50 730 Width : 3 Width : 3 Arm cylinder Weight : 30 kg Boom cylinders Weight : 00 kg x 500 5 00 1 75 Width : 0 Width : 5 Width : 70 Width : 0 Clamp assembly Weight : kg Level cylinder Weight : 3 0 kg Bucket cylinders Weight : 00 kg x 15 500 3 0 0 17 Width : 1 Handrails Weight : kg x 3 50 7 Width : 50 55 Width : 0 Width : 1 050 Width : 0 1 1
LIFTING CAPACITIES A: Load radius B: Load point height C: Lifting capacity METRIC MEASURE Conditions Load point height Rating over-side or 30 degree Rating over-front Unit: 1 000 kg Load radius At max. reach m m 1 m 1 m 1 m meter EX500- BE-boom.1 m BE-arm 5.0 m Bucket SAE, PCSA : 3.0 m³ CECE : 30.0 m³ Shoes 1 00 mm 1 m *33.5 *33.5 *3.1 *0. 17. 1 m *0. *0. *3. *1. 1. m *3. *3. *3.5 *3.5 *35.7 *1. 1. m *3. *3. *.0 *.0 *3. *3. *3.7 *0.3 1. m *55. *55. *51.5 *51.5 *. *. *3.5 *1.5 1. m *0.1 *0.1 *. *. *5.5 *5.5 *. *3. 1.0 m *.1 *.1 *71. *71. *5. *5. *7.1 *.7 1. 0 (Ground) *. *. *. *. *53. *53. - m *.5 *.5 *7. *7. *1. *1. *. *. - m *1. *1. *7. *7. *3. *3. *7.1 *7.1 Notes: 1.Ratings are based on SAE J7..Lifting capacity of the EX Series does not exceed 75% of tipping load with the machine on firm, level ground or 7% full hydraulic capacity. 3.The load point is a hook (not standard equipment) loaded on the back of the bucket..*indicates load limited by hydraulic capacity. These specifications are subject to change without notice. Illustrations and photos show the standard models, and may or may not include optional equipment, accessories, and all standard equipment with some differences in color and features. Before use, read and understand the Operator s Manual for proper operation. Hitachi Construction Machinery Co., Ltd. www.hitachi-c-m.com KS-EN1P.11 (KA/KA,FT3) Printed in Japan