We ve been in this business for 130 years, and that s why at Morris we know that you need a business partner that you can reply on. With this in mind our ambition is to always manufacture top quality, dependable products and to deliver reliable and customer-focused service. Combined with our unique efficient supply chain system, this makes us one of the quickest responding hoist manufacturers on the market, delivering the European quality hoists our customers need fast and on-time. CONTACT US Morris Crane Systems Room 601, No.105, Lane 2891, South Qilianshan Road, Shanghai China 200331 Tel: +86-21-36568156 Fax: +86-21-66983660 Email: sales.cn@morriscranesystems.com Website: www.morriscranesystems.com S5 WIRE ROPE S STANDING THE TEST OF TIME
S5 WIRE ROPE S / 2 Various Size Monorail Beam European Box Girder Chinese LD Hybrid Girder WE STAND THE TEST OF TIME The Morris S5 Series is the result of decades of research and global market experience. With a modern design profile and optimized load capacity, the S5 Series features reliable European-quality hoists available on an accelerated delivery timeline. COMPATIBLE WITH VARIOUS S OF GIRDERS The Morris S5 Series features a flexible trolley concept that permits hoist installation on all popular overhead girders, including monorail I-beams, European box girders as well as the Chinese LD hybrid girder. This flexibility, combined the S5 s efficient supply chain system, ensures favorable headroom dimensions and fast and on-time delivery. BETTER DESIGNED DOUBLE GIRDER/FIXED S5 Series fixed hoist not only permits the fixed point lifting requirement, but also can be installed with the trolley on double girder crane with capacity from 5 ton up to 40 ton. New and unique design of the structure makes the hoist more compact, optimize the operation critical distance. The anchor bolt and longer beam design ensures the hoist to be more convenient to connect on the trolley. Bigger size bridge panel, easy to add inverter and other optional function components. Lower hoist weight makes the operation more quiet and stable. IN-HOUSE DEVELOPMENT OF KEY TECHNOLOGY SECURING SAFETY Our R&D is the key to our thorough understanding of all customer needs. The development of the S5 series was the result of a R&D success story, in which engineers determined that our customers needed a hoist that could be installed on multiple types of bridge girders. The idea for a flexible trolley came via extensive research and testing, and eventually enabled the creation of a new innovative, adaptable hoist: The S5 series. SPECIAL COMPACT LOW HEADROOM TROLLEY CONFIGURATION The special trolley configuration is suitable for a variety of girders, and minimizes the overall height of the crane from the top of the lowest constructional parts of the lifting hook to reduce the vertical space needed for crane movement and safety clearances in the building. The overall height for the building is lower; this results in reducing building structural cost due to lower crane profile that can shave a meter from the building s overall height. Related savings are reflected in heating cost, ventilation, and other system tied to the volume of the building. TWO SPEED CONTROAL FOR ACCURATE POSITIONING OF THE TROLLEY AND ING MOVEMENTS The hoist and trolley control system is designed to respond well to operator commands. There are smooth starts and stop features that hoist and trolley can have to help improve the positioning accuracy. Increased positioning accuracy and highly responsive hoist control improves the safety of the customer s process. This makes the process operation smooth and efficient, increasing process performance and productivity. HEAVY DUTY FEM CLASSIFICATION The overall performance of the Morris wire rope hoist s product duty group has improved. This means the hoists boast a much longer product lifetime and are more reliable. The designs of the hoist have FEM M5 classification as standard. This increases the reliability and extends the working life of the hoist in its normal use, giving you and improved return on your investment.
S5 WIRE ROPE S/ 4 FULFILMENT TO STANDARDS Morris hoists not only comply with numerous international and area specific standards, but are also actively involved in the development and formulation of new, industry wide standards. Being accredited with international and local standards gives Morris operations credibility and assures the customer that Morris is a company that prioritizes high quality in its products and customer service. TESTED HIGH QUALITY, EUROPEAN DESIGN BASED COMPONENTS Standard components, e.g. our induction motors, gears and motors, are serially manufactured, tested European components. Components go through endurance testing in the development phase and are under strict quality control in the manufacturing phase. Tested components provide the customer with the best possible end product, making the components more reliable. Tested standard components also allow short delivery times for spare parts when needed, minimizing the crane service time. No short cuts in quality! QUICK RESPONSE SPARE PARTS SERVICE Due to the modular product structure and serial production of all key components, Morris products have no one-off parts. All spare parts are standardized and readily available with one of the fastest average response times on the market. Standardized components enable high availability of cost-effective spare parts. Our worldwide networks ensure the spare parts can be obtained wherever needed to reduce equipment downtime and increase each customer s production productivity.
4 S5 WIRE ROPE S/ 6 SELECTED MORRIS, EXPERIENCE DIFFERENCE THE CHARM OF STRUCTURE INNOVATION Lifting safer Working more efficiently Lower cost of ownership Reduce your downtime costs The unique structure design of S5 hoist, makes it possible for Euro-type hoist to install on Chinese LD hybrid girder. We keep the original crane steel structure to save your resources and cost. The crane working class and life cycle can be significantly improved via crane upgrading, and become more stable and safe, at the same time the effective operating space can be increased. After crane upgrading, you can reduce the maintenance cost, and we can provide you good quality spare parts fast and on time. TESTED HIGH QUALITY, EUROPEAN DESIGN BASED COMPONENTS Standard components, e.g. our induction motors, gears and motors, are serially manufactured, tested European components. Components go though endurance testing in the development phase and are under strict quality control in the manufacturing phase. Tested components provide the customer with the best possible end product, making the components more reliable. Tested standard components also allow short delivery times for spare parts when needed, minimizing the crane service time. No short cuts in quality!
S5 WIRE ROPE S/ 8 TECHNICAL SPECIFICATIONS MODAL SWL (kg) FEM ING SPEED (m/min) ROPE FALLS ING MOTOR POWWER (KW) TROLLEY SPEED (m/min) TRAVEL MOTOR POWER (KW) ING MOTOR ED% TOTAL WEIGHT* (kg) S5A04L02006-380/50/048-1N 6 2000 S5A04L02009-380/50/048-1N 9 4 3.6/0.5 20/5 1 x 0.3/0.05 60% 265 280 SINGLE GIRDER S5A04L03206-380/50/048-1N 6 3200 S5A04L03209-380/50/048-1N 9 S5B04L05006-380/50/048-1N 6 5000 S5B04L05009-380/50/048-1N 9 S5C04L08009-380/50/048-1N 9 8000 S5C04L08012-380/50/048-1N 12 4 3.6/0.5 20/5 1 x 0.3/0.05 60% 4 4.5/0.7 20/5 1 x 0.45/0.1 60% 4 9/1.4 20/5 2 x 0.45/0.1 60% 265 280 385 400 670 720 S5C04L10009-380/50/048-1N 9 10000 S5C04L10012-380/50/048-1N 12 4 9/1.4 20/5 2 x 0.45/0.1 60% 670 720 * The total weight of hoist is the weight with minimum number of counterweight
S5 WIRE ROPE S/ 10 TECHNICAL SPECIFICATIONS MODAL SWL (kg) FEM ING SPEED (m/min) ROPE FALLS ING MOTOR POWWER (KW) TROLLEY SPEED (m/min) TRAVEL MOTOR POWER (KW) ING MOTOR ED% TOTAL WEIGHT* (kg) S5B04F05006-380/50/048-1N 6 5000 S5B04F05009-380/50/048-1N 9 4 4.5/0.7 - - 60% 250 265 S5C04F10009-380/50/048-1N 9 10000 S5C04F10012-380/50/048-1N 12 4 9/1.4 - - 60% 505 530 S5C06F16008-380/50/048-1N 8 16000 S5C06F16015-380/50/048-1N 15 M5 3.2/0.5 6 9/1.4 - - 60% 720 815 S5D04F20010-380/50/048-1N 10.5 20000 S5D04F20018-380/50/048-1N 18 M4 5.0/0.8 4 18/3 - - 60% 980 1060 FIXED S5D06F20012-380/50/048-1N 12 20000 S5D06F20015-380/50/048-1N 15 M6 4/0.7 6 15/2.5 - - 60% 1120 1175 S5D06F25012-380/50/048-1N 12 25000 S5D06F25015-380/50/048-1N 15 M5 4/0.7 6 18/3 - - 60% 1120 1175 S5D06F30012-380/50/048-1N 12 30000 S5D06F30015-380/50/048-1N 15 M4 3.2/0.5 6 18/3 - - 60% 1120 1175 S5D08F32011-380/50/048-1N 11 32000 S5D08F32015-380/50/048-1N 15 M5 3.2/0.5 8 18/3 - - 60% 1255 1330 S5D08F40011-380/50/048-1N 11 40000 S5D08F40015-380/50/048-1N 15 M4 2.5/0.4 8 18/3 - - 60% 1255 1330
S5 WIRE ROPE S / 12 SINGLE GIRDER S5A/S5B SINGLE GIRDER S5C S5A S5C S5B L1 L2 L4 L5 L9 W1 W2 B C L3 L6 L7 L8 S5A S5B 6 930 675 400 629-97 240 9 1112 857 400 811-143 240 6 1018 712 439 680-100 253 9 1202 896 439 864-146 253 S5A 116-410 470-520 555 50 138 162.5 S5B 116-410 540-600 576.5 104 163 174 S5C 116-490 670-750 604 67 141 198 H1 H2 H3 H4 H5 D1 S5A 500 201 50 41.5 31 100 63 D2 S5C 9 1132 814 572 1125 786 117 297 12 1282 964 572 1275 936 155 297 S5B 575 242 40 42 39 125 63 S5C 768 254 42.5 59 39 125 63
S5 WIRE ROPE S / 14 FIXED S5B-5 TON/10 TON FIXED S5C-16 TON R L1 L2 L3 L5 W1 W2 L4 L6 H1 H2 H3 H4 W3 W4 5 TON 10 TON 6 1150 1250 712 160 206 100 530 9 1300 1400 896 210 256 146 580 9 1150 1250 814 120 198 117 534 12 1300 1400 964 150 228 155 564 5 TON 50 612 535 311 224 180 225 175 10 TON 50 612 716 430 286 118 230 170 16 TON 70 612 716 215 - - 290 210 E1 E2 E3 E4 E5 E6 C 5 TON 35 75 180 224 400 263 570 18 D 16 TON 8 2000 2150 964 835 92 100 1000 15 2400 2550 1510 740 92 190 900 10 TON 35 75 180 234 400 410 765 18 16 TON 35 75 280 234 500 395 1300 18
S5 WIRE ROPE S / 16 FIXED S5D-20 TON (M4/M6) FIXED S5D-25 TON/30 TON H L2 L6 L7 W1 W2 L1 L3 L4 L5 L8 W3 W4 10.5 809 562 451 591 93 669 20 TON (M4) 405 794 40 529 100 378 412 18 809 832 721 861 160 939 20 TON (M6) 405 794 40 529 100 385 405 20 TON 25 TON 30 TON 405 794 40 529 100 385 405 12 809 832 721 861 105 965 15 809 1022 911 1051 137 1155 20 TON (M4) E1 E2 E3 E4 E C D 790 106 115 45 1098 1306 18 25 TON 30 TON 12 809 832 721 861 105 965 15 809 1022 911 1051 137 1155 20 TON (M6) 25 TON 30 TON 790 106 115 45 1098 1346 18 790 106 115 45 1098 1346 18
S5 WIRE ROPE S / 18 FIXED S5D-32 TON/40 TON S5 hoist standard features Hoisting Hoist motor Hook Rope reeving Travelling - Strain Gauge limit switch as overload protector - standard activation at 110% - 2 - step hoisting limit switch - Two-speed pole-change hoisting motor, 6:1 speed ratio - 60% ED - F class insulation - IP 55 protection - Klaxon type bimetal switch for thermal protection - Design RSN, hook forging strength class,4-roped: V DIN 15400, 6/8-roped: T DIN 15400 10t:size 4, 5t:size 2.5, 3.2t:size 1.6 (DIN15401) 20t(4-roped): size 6, 20t(6-roped)/25t/ 30t: size 10, 32t/40t: size 12 (DIN15401) - Safety latch - EN-GJS-500-7 cast iron rope guide - EN-GJS-700-3 rope sheaves - Rope sheave / rope diameter ratio according to ISO M5 duty class as minimum, big capacity up to M6 - Low headroom trolley flange width range 116-410 mm (116-490mm for S5C trolley). - One travel motors in trolley (Two travel motors for S5C trolley). - EN-GJS-500-7 cast iron flanged rail wheel, 1 driven by travelling machinery (two driven for S5C trolley) - 4 pcs rubber buffers - Jump-off protection in single girder trolleys (L) 32 TON 40 TON 32 TON 40 TON 32 TON 40 TON H L2 L6 L7 W1 W2 11 809 1022 911 1051 103 1180 15 809 1272 1161 1301 134 1430 L1 L3 L4 L5 L8 W3 W4 405 794 40 529 100 405 385 E1 E2 E3 E4 E C D 790 106 115 45 1098 1346 18 Travel Machinery Electrical outfit - Axis failure protection in single girder trolley (L) - 2-speed motor with DC brake - Standard trolley speed 20/5 m/min - 40% ED - Standard 3-phase voltage 50Hz: 380V - 415V - Standard control voltage 48V / 50 Hz - Assembly according to IEC standard - IP54 steel control panel - Solo hoist equipment (option) Power supply to the solo hoist is fed directly from the power supply line. Solo hoist equipment includes in addition to the standard electrics main line contactor and control voltage transformer (with primary and secondary protection) in the hoist control panel. NOTE: Hoist control device need to be defined (Solo Hoist or Crane Control) - Pendant push button station is connected directly to the hoist panel and suspended from the hoist panel support. Pendant cable length (PEN02) shall be given, otherwise height of lift is cable length. (Option) - Loose cable end for pendant cable Environments - Ambient temperature - 10... + 40 Surface treatment Marking Documents Delivery - Epoxy paint. Thickness 80/120 μ (Powder/Wet painting) for load carrying parts - Color grey & yellow - Holst type plate incl. CE mark - Rope code sticker - Hoist sticker: Load & type of designation - Hoist sticker - Hoist Owner s Manual - Hoist test certificate - Wire rope certificate - Hook certificate - Enclosed plywood box or open crate - Water and dust protection plastic around the hoist
We ve been in this business for 130 years, and that s why at Morris we know that you need a business partner that you can reply on. With this in mind our ambition is to always manufacture top quality, dependable products and to deliver reliable and customer-focused service. Combined with our unique efficient supply chain system, this makes us one of the quickest responding hoist manufacturers on the market, delivering the European quality hoists our customers need fast and on-time. CONTACT US Morris Crane Systems Room 601, No.105, Lane 2891, South Qilianshan Road, Shanghai China 200331 Tel: +86-21-36568156 Fax: +86-21-66983660 Email: sales.cn@morriscranesystems.com Website: www.morriscranesystems.com