Tubular Flooded (OPzS) Batteries

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PRODUCT GUIDE Publication No: EN-SBS-PG-001 February 2003

Transcription:

Tubular Flooded (OPzS) Batteries Stationary & Renewable Energy Applications BATTERIES SOLAR PV WIND GENSET

Overview Vented Tubular Plate Batteries for Stationary & RES Applications Discover RE Tubular Flooded (OPzS) batteries provide maximum efficiency per dischargecharge cycle, and proven reliability in remote, high temperature, or unstable power network installations. The proven cycle and float life of Discover Advanced Tubular Plate technology, combined with low maintenance needs, provides end users with the lowest overall cost of ownership versus high quality lead acid batteries designed for stationary and renewable energy applications. Applications Emergency lighting Mini-Grids Power generation & distribution Residential installation Telecommunications Traffic Systems UPS systems Utilities Certified Quality Compliant with IEC 61427 requirements for photovoltaic energy systems. Benefits & Features Long service life Tubular positive plates, unique sliding pole design (in most models) and special alloy compositions offer superior cycle and service life in renewable and stationary applications. Performance and reliability High optimized design, high quality raw materials, and state-of-the-art production facilities ensure industry leading performance, that exceeds all applicable international standards. Low maintenance Low maintenance design with reduced topping up needs. Transparent containers for easy visual electrolyte level monitoring. Space optimization Racks designed for optimal space utilization, quick installation and easy battery maintenance. 6V and 12V blocks are available for applications with limited space. Safety Compliant with Global standards and independent third party certification agencies. Complete solution Complete and ready to install systems, filled and charged or dry charged with all necessary accessories. Optimum Total Cost of Ownership (TCO) Low cost of ownership particularly in hybrid systems where using batteries can greatly reduce the Genset daily run time resulting in fuel savings and less CO2 emission. Compliant with IEC 60896-11 requirements for vented lead-acid batteries. Conform to DIN 40736-1 specifications for OPzS cells and DIN 40737-3 for OPzS blocks. Compliant to safety requirements of EN 50272-2 for stationary batteries. Certified with ISO 9001, ISO 14001, BS OHSAS 18001. The ideal energy solution for Stationary & RES applications

Technical Benefits & Features 1 13 Positive Plates Negative Plates Gauntlet Bottom Bar Pole Bridge Electrolyte 2 3 4 5 6 Ultrasonic welding Welding with high quality allow Tubular plate design Special low antimony lead allow ( 1.65% Sb) Red Lead in-house production by 99.9% Pure Lead Dry Filling process Long cycle life Excellent cycling properties Quality and homogeneity High capacity performance Reduced corrosion Reduced self-discharge rate Increased tolerance even in cases of poor charging conditions Monoblock Internal Intercell Connectors Copper bars premium design Outside of the container connection Safe and long operational life Paste mixture ensures high adherence and cohesion Pasted negative plates of grid design Optimized low antimony lead alloy Robust construction Long life expander Stability Long battery life Highly microporous material Fine pore structure Low electrical resistance Effective active material retention Eliminates active mass shedding Secured fit to the gauntlet Long battery life Optimized design Increased robustness and durability Consistent and uniform poles-bridge-plates block connection 7 Separators High purity sulphuric acid Manufactured from microporous silica based PVC material Allow migration of ions during charge/discharge More acid in the surrounding area of the plates Proof against short circuits High temperature stability Mechanical strength Low internal resistance Low self discharge rates Excellent performance on deep discharges 12 11 10 External Intercell Connectors Flexible Copper Fully insulated Fixed with plastic head bolt safety screw and probe hole on the top Allow voltage measurements Increased safety Pole Insert Brass insert Threaded female M10 terminal posts Maximum torque retention Sliding Poles Premium sliding design with rubber seal in the lid Corrosion resistance Effectively prevents top lid cracks and acid leakages Positive plate s expansion is safely absorbed Optimum current conductivity Perfect sealing Allow impedance measurements Safe and long operational life 8 9 Container / Lid High impact resistant, transparent SAN (Styrene Acrylonitrile) for the container Robust ABS (Acrylonitrile Butadiene Styrene) material for the lid Sealing between container-lid with polyurethane Stobicoll resin 100% leakage quality control with high precision froehlich equipment Easy visual electrolyte level monitoring Long term leakage free warranty Unsurpassed mechanical strength Robust and durable battery construction Vent Plugs Ceramic plugs available Low maintenance design Flame arresting Funnel plugs also available Efficient containment of acid fumes No electrolyte spillage Reduced water evaporation Funnel plugs allow topping-up and electrolyte density measuring without plug removal Increased safety

Product Range 6 VOLT & 12 VOLT BLOCKS 2 VOLT CELLS TYPE NO. 6VRE-1500TF 252 242 237 195 177 1.45 2 233 9.2 224 8.8 378 14.9 91 41 6VRE-1700TF 293 283 277 237 215 1.70 2 272 10.7 205 8.1 363 14.3 104 47 6VRE-2300TF 403 389 381 316 287 2.33 2 380 15.0 205 8.1 363 14.3 134 61 6VRE-2400TF 422 408 400 343 312 2.45 2 380 15.0 205 8.1 363 14.3 148 67 12VRE-1000TF 91 86 84 69 63 1.03 2 272 10.7 205 8.1 363 14.3 83 38 12VRE-1600TF 137 132 129 113 103 1.58 2 272 10.7 205 8.1 363 26.1 109 49 12VRE-2300TF 199 191 187 165 150 2.29 2 380 15.0 205 8.1 363 14.3 53 70 2VRE-400TF 197 187 183 139 126 0.37 2 103 4.1 206 8.1 380 15.0 30 14 2VRE-500TF 274 263 258 198 180 0.53 2 103 4.1 206 8.1 380 15.0 35 16 2VRE-600TF 310 300 294 237 215 0.60 2 103 4.1 206 8.1 380 15.0 39 18 2VRE-800TF 391 378 370 297 270 0.76 2 124 4.9 206 8.1 380 15.0 47 21 2VRE-900TF 470 454 445 356 324 0.91 2 145 5.7 206 8.1 380 15.0 57 26 2VRE-1100TF 574 553 542 436 396 1.11 2 124 4.9 206 8.1 496 19.5 63 28 2VRE-1300TF 686 661 648 521 474 1.32 2 145 5.7 206 8.1 496 19.5 74 34 2VRE-1500TF 780 750 735 595 541 1.50 2 166 6.5 206 8.1 496 19.5 85 39 2VRE-1800TF 948 904 886 670 609 1.81 2 145 5.7 206 8.1 671 26.4 93 42 2VRE-2000TF 1006 966 947 739 672 1.93 2 145 5.7 206 8.1 671 26.4 101 46 2VRE-2500TF 1286 1230 1205 920 836 2.46 4 191 7.5 210 8.3 671 26.4 132 60 2VRE-2600TF 1330 1278 1252 982 893 2.56 4 191 7.5 210 8.3 671 26.4 141 64 2VRE-3000TF 1546 1484 1454 1131 1028 2.97 4 233 9.2 210 8.3 671 26.4 161 73 2VRE-3200TF 1656 1592 1560 1225 1114 3.18 4 233 9.2 210 8.3 671 26.4 172 78 2VRE-3800TF 1985 1908 1870 1462 1329 3.82 4 275 10.8 210 8.3 671 26.4 201 91 2VRE-4400TF 2283 2216 2172 1785 1623 4.43 4 275 10.8 210 8.3 821 32.3 244 111 2VRE-4500TF 2294 2226 2181 1793 1630 4.45 4 275 10.8 210 8.3 821 32.3 254 115 2VRE-5500TF 2868 2770 2715 2176 1978 5.54 6 397 15.6 212 8.3 797 31.4 316 143 2VRE-5800TF 3019 2921 2863 2325 2114 5.84 6 397 15.6 212 8.3 797 31.4 328 149 2VRE-5900TF 3065 2972 2913 2405 2186 5.94 6 397 15.6 212 8.3 797 31.4 341 155 2VRE-7600TF 3917 3780 3704 2958 2689 7.56 8 487 19.2 212 8.3 797 31.4 406 184 2VRE-8200TF 4217 4076 3994 3219 2926 8.15 8 487 19.2 212 8.3 797 31.4 443 201 2VRE-9200TF 4769 4620 4528 3697 3361 9.24 8 576 22.7 212 8.3 797 31.4 507 230 *Includes installed connectors and shrouds. NOMINAL CAPACITY 240 HR 120 HR 100 HR 20 HR 10 HR 1.85VPC at 20 C / 68 F 1.75 VPC at 27 C / 80 F Kilo-Watt Hours (120 HR) Poles Length Width Height* Weight MM IN MM IN MM IN LB KG Why Discover Energy Corp.? Challenging situations require inspired actions and solutions. Battery Ingenuity is what we do. Our inventiveness and ingenuity are stimulated by the demands our customers face competing in an ever more productive, more competitive, lower-carbon, greener economy. We work with equipment manufacturers and end users of Motive Equipment, Stationary Power and Renewable Energy Systems to eliminate user related issues, reduce maintenance costs, and provide measurable productivity and performance gains. Extensive field experience drives us to innovate, optimize and manufacture lead acid and lithium battery technologies for worldwide distribution through our knowledge based sales and service network. This is how we meet the world demand for quality power within lower economic and environmental footprints. Discover EV Traction Dry Cell Batteries provide superior high integrity and reliability. The maintenance-free, traction plate construction, designed to deliver excellent run time and very good cycle life in hard, high rate discharging applications with repeated deep discharging, makes the EV Series the definitive choice for robust Traction applications. Discover EV Traction GEL Batteries provide superior integrity and reliability. The maintenance-free, thick plate construction, designed to deliver excellent cycle life and very good run times at high operating voltages in tough industrial use with regular discharges, makes the EV Gel Series an excellent choice for robust industrial applications. Discover Advanced Lithium Battery Systems provide excellent productivity gains through enhanced cycling, charge time, weight and volume improvements in stationary and mobile applications versus lead acid technology. Dramatic improvement in cycle and float life and greater than 95% charge efficiency, combined with nearly zero maintenance requirements provides end users with significant cost of ownership savings. Discover s battery management systems are combined with safe and robust lithium iron phosphate technology to deliver safety and reliability. Data logging, cell balancing, charge and discharge controls, communication and information management features are integrated within most models. Discover RE Tubular OPzS & OPzV (Flooded and Gel) batteries provide maximum efficiency per discharge-charge cycle, and proven reliability in remote, high temperature, or unstable power network installations. The proven cycle and float life of Discover Advanced Tubular Plate technology, combined with low maintenance needs, provides end users with the lowest overall cost of ownership versus other high quality lead acid batteries designed for stationary and renewable energy applications. Drawings H 6V Block 12V Block 2V - 2 Pole 2V - 4 Pole 2V - 6 Pole 2V - 8 Pole

Innovative Technology Proven Expertise Best in Class Solutions ENERGY CORP. Discover Energy Corp. Discover is a registered trademark and used under license. All Right Reserved. Discover Energy Corp. attempts to ensure the correctness of the product description and data contained herein. We reserve the right to change designs, specifications and pricing at any time without notice or obligation. It is responsibility of the reader of this information to verify any and all the information presented herein.