Tondeuse autoportée essence NPB80/02H 00082-00
Table Of Contents PRODUCT COMPONENTS PAGES Frame & Front Axle Group... 4 Steering Group... 6 Engine Group - 8HP... 8 Transmission SERVICE PARTS - Tuff Torq K46CW... 0 Control Group... 4 Electrical Group... 8 Hood, Grille & Dash Group... 22 Seat Deck & Fuel Tank Group... 24 Mulching Group... 26 Rear Discharge Deflector Group... 28 Lift Group... 30 Wheels & Tires Group... 32 Decal Group... 34 Collector Group... 36 Back Plate Group... 38 French Guard Group... 40 40" Mower Deck - Belt & Idler Arm Group... 42 40" Mower Deck - Housing, Hitch, Arbors & Blade Group... 46 Torque Specification Chart... Inside Back Cover
Frame & Front Axle Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 298807 4
Frame & Front Axle Group REF NO PART NO. QTY. 726504SM 2 2 670SM 2 3 286083SM 4 5 72808SM 6 73086SM 2 7 7298ASM 8 960652SM 2 2860646SM 2 93277SM 2 3 960032SM 2 5 7392SM 2 6 728080ASM 7 727872ASM 8 930645SM 2 9 727873ASM 20 727260SM 2 736499YP 22 735874YP 2 23 735934YP 2 24 735989YP 6 25 736000YP 6 26 93060SM 4 27 735868YP 4 29 728086SM 2 30 735973YP 3 93335SM 2 32 960035SM 33 2860744SM 34 73599YP 35 73585YP 2 36 735928YP 2 37 735892YP 2 38 735926YP 2 DESCRIPTION CAP, Hub.5D RING, Klipring WASHER, 828 x.62 x.0583 AXLE, Front (Includes Ref. Nos., 2, 3, 7 & 9) BUSHING, Axle Pivot HOOK, Hitch, 5/6 CAPSCREW, 7/6-4 x -/2 NUT, Hex Flange, 5/8- NUT, Hex Flange, 5/6-8 CAPSCREW, Hex 3/8-6 x -/4 SPACER ROD, Tie SPINDLE AND CUP ASSEMBLY, Right NUT, Hex Flange, 3/8-6 SPINDLE AND CUP ASSEMBLY, Left TOWER FRAME BOLT, M8 x 75 NUT, M8 WASHER, 8.4 WASHER, 8 SCREW, Tap 5/6-8 x 5/8 BOLT, M8 x 20 PIVOT, Hood SUPPORT, Muffler BOLT, Round Head, 5/6-8 x WASHER, 5/8 CAPSCREW, Hex 5/8- x 3-/4 DRAG LINK BALL JOINT, CS6 M0-M2 NUT, M2 DISTANCE, Front Axle 0-952-29 NUT, M0 Footnotes 5
Steering Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2988025 6
Steering Group REF NO PART NO. QTY. 72783SM 2 9604SM 2 3 729665SM 2 4 728069SM 6 960576SM 7 725024SM 8 735934YP 4 9 727940SM 0 735870YP 4 728027SM 2 72822SM 2 3 934654SM 2 4 932SM 2 5 670SM 6 735989YP 4 7 736000YP 4 DESCRIPTION SHAFT, Steering Gear & Spline WASHER, 3/4 BUSHING STEERING WHEEL NUT, Hex-Lock 5/8-8 CAP, Steering Wheel NUT, M8 BRACKET, Sector Support BOLT, M8 x 25 GEAR, Steering.250 THK 26 Teeth SPACER, Sector Gear SCREW, Hex LK Flange 3/8-6 x.00 NUT, Hex-Flange 3/8-6 LK RING, Klipring WASHER, 8.4 WASHER, 8 Footnotes 7
Engine Group - 8HP NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 298877 8
Engine Group - 8HP REF NO PART NO. QTY. 405577-030-B 2 77473SM 4 735962YP 5 93060SM 4 6 727997ASM 7 727994SM 8 727976ASM 9 727979SM 0 727980SM 4 925003SM 4 5 2834683SM 6 734505SM 7 736993YP 2 8 73593YP 9 730268SM 2 20 736994YP 2 2 2820427SM 22 736995YP 24 732576SM 25 735980YP 26 732875SM 28 73605SM 29 708264SM 30 9899SM 3 960649SM 32 7324SM 2 33 736996YP 2 34 936228SM 4 35 97356SM 4 39 736999YP 4 40 737000YP 4 DESCRIPTION *ENGINE, 8HP Briggs & Stratton, V-Twin Intek (Engine Model: 405577-030-B) VALVE, Shut Off Oil Drain SHIELD, Heat Change CAPSCREW, Hex Washer Head, Taptite, 5/6-8 x 5/8 HEAT SHIELD, Engine MUFFLER, Twin SUPPORT, Muffler PIPE, Exhaust PIPE, Exhaust CAPSCREW, Hex Washer Head, Taptite, /4-20 x /2 CLIP, Wire CONTROL, Throttle CLAMP HOSE, Fuel CLIP, Hose CAPSCREW, M8 x 35 LOCKWASHER, External Tooth, 3/8 WASHER, 9 PULLEY & HUB ASSEMBLY, Engine TIE RETAINER, Clutch CLUTCH, Electric WASHER, Hex LOCKWSHER, Spring, 7/6 CAPSCREW, Hex Head, 7/6-20 x 3-/2 GASKET, Exhaust CAPSCREW, CREW, M8 x 45 CAPSCREW, Hex Socket Head, 5/6-8 x 3/4 LOCKWASHER, Spring, 5/6 WASHER, 8.4 NUT, 8 Footnotes Note* For information on Replacement Parts contact the engine manufacturer. 9
Transmission SERVICE PARTS - Tuff Torq K46CW NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 735476 0
Transmission SERVICE PARTS - Tuff Torq K46CW REF NO PART NO. QTY. DESCRIPTION -- 735476YP TRANSMISSION, Tuff Torq, K46CW 2 ----- *KIT, Upper Case 3 724278SM LOWER CASE 7 73989YP VENT VALVE 8 724279SM MAGNET 0 ----- *KIT, Pump Shaft / Bearing ----- *SPRING 25 2 ----- *BYPASS SHAFT 3 72048SM LEVER, Bypass 4 ----- *RING, Snap, 0 5 724282SM SEALING CAP, 30 6 708650SM SNAP RING, C 35 7 724323YP SEAL WASHER, 8 8 ----- *KIT, Drain Bolt 9 70869SM 0-RING A P0A 20 70865SM SEAL TC 53507 2 ----- *SCREW, Tapping, 8 * 55 22 707789SM SCREW, Tapping, 8 * 30 24 ----- *KIT, Center Case 25 78070SM PIN 3 * 9.8 26 ----- *FILTER 05 27 ----- *BOLT 0 * 75 28 ----- *IDS VALVE.2 29 ----- *IDS SPRING 30 ----- *IDS FILTER 300 3 72583SM KIT, Cylinder Block (Pump) 32 724290SM SPRING 33 739892YP PUMP SHAFT 34 78076SM E-RING, 5 35 708673SM BEARING, 6202C32C3 36 78077SM MOTOR HOUSING 37 ----- *THRUST BEARING 506 38 ----- *KIT, Cylinder Block (Motor) or) 39 78074SM WASHER, 2 * 24 * 40 724943SM MOTOR SHAFT 4 708672SM SNAP RING, S5 42 724944SM BRAKE DISC/MOTOR GEAR (0T) 43 78083SM BEARING, 6202 44 78089SM THRUST METAL 45 ----- *SWASH PLATE CMP 46 ----- *THRUST BEARING (PUMP) KIT 47 ----- *MAGNET HOLDER 49 ----- *CONTROL SHAFT Footnotes *Note: See your local authorized dealership for parts and warranty or contact Tuff Torq at www.tufftorqservices.com es.com (U.S. - 866-572-344 Int'l 0-423-585-977)
Transmission SERVICE PARTS - Tuff Torq K46CW NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 735476 2
Transmission SERVICE PARTS - Tuff Torq K46CW REF NO PART NO. 50 7284SM 5 ----- 52 ----- 53 724347SM 54 ----- 55 ----- 56 ----- 57 ----- 58 960588SM 59 707879SM 60 ----- 6 ----- 62 ----- 63 ----- 64 ----- 65 724948SM 66 724949SM 67 ----- 68 724303SM 69 724304SM 70 782SM 7 783SM 72 78SM 73 780SM 74 ----- 75 724305SM 76 724306SM 77 ----- 78 ----- 79 724309SM 80 72430SM 8 708690SM 82 ----- 83 72432SM 84 739893YP 85 72434SM 86 72435SM 87 72436SM 90 707839SM 9 72438SM 95 ----- 99 ----- 200 739894YP 20 ----- QTY. DESCRIPTION FULCRUM *TORSION SPRING *CONTROL ARM A CONTORL LEVER C *JERKY PLATE *WASHER 2 *COTTER PIN /8 * 3/4 *SPRING PIN 6 * 36 ROLL PIN 6 * 40 O-RING A P4 *NUT 2 *KIT, Differential Gear *FINAL GEAR (54T) *FINAL PINION COLLAR *REDUCTION SHAFT WASHER, 2 * 32 * 32 REDUCTION GEAR (38T) *FINAL PINION GEAR (0T) AXLE SHAFT, Left AXLE SHAFT, Right THRUST WASHER RING, 7 SEAL, 9 * 32 * 8 BUSHING, 9 * 25 *BUSHING 9.05 BRAKE SHOE BRAKE LEVER *BRAKE SHAFT *BRAKE RETURN SPRING BRAKE ACTUATOR TOR SPRING PIN, 5 * 32 O-RING A P2 *SPRING PIN 4 * 6 SPLINE COLLAR PULLEY C FAN, White WASHER, Wave RING, Snap SPRING PIN, 3.0A * 20 OIL SEAL 6 * 22 *.03 *SPRING PIN 3.0A * 6 *SEALANT SEAL KIT (K46 & T40) *KIT, Repair, K46 (CE,CR) Footnotes *Note: See your local authorized dealership for parts and warranty or contact Tuff Torq at www.tufftorqservices.com es.com (U.S. - 866-572-344 Int'l 0-423-585-977) 3
Control Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2988009 4
Control Group REF NO PART NO. QTY. 735940YP 2 735952YP 3 735847YP 4 73594YP 5 73598YP 6 73597YP 7 735959YP 8 735957YP 9 73595YP 0 735950YP 73590YP 2 7359YP 3 735974YP 4 735595ASM 5 727246SM 6 727259SM 7 727897SM7897SM 8 727899SM9SM 9 728976SM 20 728024SM 2 727898SM 22 727267SM 23 735880YP 2 24 73600YP 25 735972YP 26 735987YP 27 735949YP 2 28 735942YP 29 735853YP 30 72726SM 3 735968YP 32 727935SM 33 735896YP 4 34 73588YP 4 35 735850YP 36 728SM 2 37 735969YP 38 735943YP 39 735875YP 40 735866YP 4 735998YP 2 43 735936YP 44 735963YP 2 DESCRIPTION PEDAL, Forward RATCHET ARM PEDAL, Brake LEVER, Parking Brake LEVERe, Brake ROD, Traveling ROD, Brake PULLEY, Tensioning PULLEY, Idler (Includes References: 52, 7, 72, 73, 74, 75, 76, 77, & 78) HOLDER, Left HOLDER, Right SUPPORT, Switch LATCH, Brake Lock PEDAL, Reverse PAD, Foot Pedal LATCH, Cruise ROD, Cruise 5/6 dia. x 2.83" BOLT, Shoulder 5/6-8 x -5/8 SPACER, Foot Pedal ROD, Cruise, Latch, Upper ROD, /4 dia x 5.95" BUSHING, 0-942-48 WASHER, Lock SPRING, Flat 0-9740-22 V-BELT, 3 x 2580 Li BBT PULLEY, Compensa C-00237/ PEDAL, Forward Rubber BOLT, 0-906-447 PEDAL, Brake Pad SPRING, TLZ 250.50.0530 Yellow SPACER, Pivot DISTANCE, Pedal 0-952-288 BUSHING, 0-9462-202 BALL JOINT, CS 3 DIN 7802 M8 Silver CLIP LINKAGE, /4 dia SPRING, TZ 2x4 x 62 Yellow PEDAL, Forward Top BOLT, Eye M6 x 80 BN006 BOLT, M6 x 6 Washer 6.4 NUT, M8 SPINDLE, 2 x 20 Footnotes 5
Control Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2988009 6
Control Group REF NO PART NO. QTY. 45 735946YP 4 46 735920YP 4 47 960223SM 2 48 93277SM 4 49 735855YP 2 50 735990YP 2 5 73599YP 2 52 735925YP 4 53 73592YP 54 93060SM 55 735924YP 56 735938YP 57 735873YP 58 735989YP 7 59 735934YP 7 60 736000YP 5 6 735874YP 4 63 729576SM 64 735476SM 66 735933YP 3 67 2598SM 68 735994YP 3 69 735935YP 70 735854YP 7 736455YP 2 72 736456YP 2 73 736457YP 2 74 736458YP 75 736459YP 76 736460YP 2 77 73646YP 78 736462YP DESCRIPTION PIN, Flex 5 x 25 LOCK RING, 2 BOLT, Shoulder, 5/6-8 x -/4 NUT, Hex Flange, 5/6-8 x -5/8 BOLT, M0 x 40 WASHER, 0.5 WASHER, 0 NUT, M0 LOCK RING SCREW, Tap 5/6-8 x 5/8 NUT, M0 NUT, M8 BOLT, M8 x 45 WASHER, 8.4 NUT, M8 WASHER, 8 BOLT, M8 x 75 BOLT, Shoulder 5/6-8 x.5 TRANSMISSION, Tuff Torq, K46CW NUT, M6 SPRING WASHER, 4 x 26/0.2 NUT, M8 BOLT, M8 x 6 SCREW, M0 x 45 LOCK RING, 40 BUSHING, Pulley, Tension PULLEY BALL BEARING, Pulley WASHER, ARM, Pulley, Tension BEARING, Slide Footnotes 7
Electrical Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 298804 8
Electrical Group REF NO PART NO. QTY. 736864YP 2 727282SM 3 93060SM 4 4 68525SM 5 730007SM 6 9338SM 7 960353SM 8 96058SM 9 920397SM 0 728963SM 925003SM 2 2 7606YP 3 20025SM 4 960547SM 5 77549SM 6 77550SM 8 729993SM 9 722887SM7SM 20 726556SM 22 7695SM 23 7226SM 27 732006SM 28 732005SM 29 76549SM 30 72830SM 3 7363SM 32 286964SM 2 34 2860750SM 2 35 282334SM 2 36 28239SM 2 37 286622SM 2 38 677296SM 39 73535SM 40 735980YP 5 42 7073090SM 43 732004SM 45 960294SM 46 726557SM 47 735922YP 2 48 735852YP 49 736002YP DESCRIPTION HARNESS, Main SUPPORT, Battery SCREW, Hex Washer Head, Taptite, 5/6-8 x 5/8 BATTERY, 2V 230 CCA DRY HOLD DOWN, Battery BOLT, Carriage, /4-20 X 7/8 WASHER, Flat, /4 PUSHNUT, /4 NUT, ESNA, /4 SOLENOID, 2V SCREW, Hex Washer Head, Taptite, /4-20 x /2 SWITCH ASSEMBLY, Ignition (Includes References 3, 4, 5, & 6) WASHER, 5/8 LOCKWASHER, Int. Tooth.62 NUT, Hex Flange, Ignition Switch 5/8-32 COVER, Ignition Switch PLUG, Hour Meter SWITCH, PTO SWITCH, RMO Module SWITCH, Head lights PLUG SWITCH, Push (Foot Pedal) SWITCH, Push NC (Seat) CABLE, #6 0.0 Lg Red CABLE, #6 25.0 Lg Red CABLE, #6 20.0 Lg Black LOCKWASHER, Spring, /4 NUT, Hex KEPS, 5/6-24 CAPSCREW, Hex /4-20 x 3/4 WASHER, Flat, /4 NUT, Hex, /4-20 BOOT, Insulator, Battery BOOT, Insulator, Red TIE, RT 360 /L=50/ PLUG, Aux, 2V, (With Cover) SWITCH, NO (RMO) NUT, Flange, Whiz /4-20 KEY, RMO Module MICROSWITCH, MKH 2 D3 S BEEPER, PF 27 A 29 EP WIRE, 9-836-65 Footnotes 9
Electrical Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 298804 20
Electrical Group REF NO PART NO. QTY. 52 735882YP 7 53 2834683SM 54 734025SM 55 735884YP 56 72345SM 2 57 67737SM 2 58 728973SM 59 728974SM 60 727296SM 6 7763SM 62 73957SM DESCRIPTION CABLE CLIP CLIP, Speed Wire PLUG, Shut-Off CLIP, Cable WCK 460 0/A SOCKET ASSEMBLY BULB, 4-2V 2CP REFLECTOR, Headlight LENS, Headlight HEADLIGHT ASSEMBLY (Includes References 56, 57, 58 & 59) KEY, Ignition (Set of 2) FUSE Footnotes 2
Hood, Grille & Dash Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2988866 22
Hood, Grille & Dash Group REF NO PART NO. QTY. 72803DSM 2 702326YP 3 727294BFYP 4 727295BFYP 5 728059BFYP 6 727279ASM 7 960295SM 2 8 93064SM 2 9 727293SM 0 728089SM 728090SM 2 96058SM 2 3 664847SM 2 4 9938SM 2 5 727999SM 6 727296SM 6-728973SM 6-2 728974SM 6-3 67737SM 2 6-4 72345SM 2 7 728975SM 8 960392SM 3 9 72323SM 20 933896SM 3 2 925003SM 24 732030SM 25 73203SM 26 735878YP 2 27 727280ASM 28 735879YP 30 735868YP 4 3 735989YP 4 32 736000YP 4 33 735934YP 4 34 7397SM DESCRIPTION HOOD, Red DUCT, Air Inlet PANEL, Side, R.H. PANEL, Side, L.H. GRILLE, White HINGE, Hood, L.H. CAPSCREW, Hex Flange Whiz Lock, /4-20 x 5/8 NUT, Hex Flange, Whiz Lock, /4-20 DASHBOARD KNOB, Brake Lock KNOB, Cruise Lock PUSHNUT, /4 CAPSCREW, Hex Washer Head, Taptite, 5/6-8 x 3/4 WASHER, 5/6 COVER, Steering Shaft HEADLIGHT ASSEMBLY (Includes Ref. Nos. 6-, 6-2, 6-3 & 6-4) REFLECTOR LENS BULB, 2V SOCKET INSERT, Lightbar SCREW, Pan Head Phillips, #0-24 x /2 ROD, Dash Support, 0" NUT, Nylon Insert Lock, 0-24 CAPSCREW, Hex Washer Head, Taptite, /4-20 x /2 GUIDE, Hood, L.H. GUIDE, Hood, R.H. BRAID, Steel Insert HINGE, Hood, R.H. BUMPER, Front CAPSCREW, M8X40 WASHER, 8.4 WASHER, 8 NUT, M8 EDGING Footnotes 23
Seat Deck & Fuel Tank Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2988865 24
Seat Deck & Fuel Tank Group REF NO PART NO. QTY. DESCRIPTION 735259BFYP SEAT DECK, White 2 93333SM 2 BOLT, Shoulder, 5/6-8 x 3/4 4 728007SM PAD, Footrest, R.H. 5 728006SM PAD, Footrest, L.H. 6 735976YP TANK, Fuel 7 7597SM CAP, Fuel Tank 8 739535YP POD, L.H. 9 73922YP SEAT, Hi Back 0 73300SM 4 SPACER, 5/6 ID x -/4 OD x 5/6 727265ASM SUPPORT, Seat 2 727268AYP LATCH, Seat 3 960667SM 4 CAPSCREW, Hex Flange Whiz Lock, Dog Point, 5/6-8 x 4 9938SM 4 WASHER, 5/6 5 704724SM 2 COVER, Spring 6 960686SM 6 NUT, Hex Flange, ESNA, 5/6-8 7 709256SM 4 WASHER, Spring 8 704728SM 2 SPRING, Compression 9 960282SM2SM 2 BOLT, Carriage, 5/6-8 x 3/4 20 727266ASM PIVOT, Seat 22 729576SM 2 BOLT, Shoulder, 5/6-8 x -/8 23 739537YP POD, R.H. 24 960536SM 6 CAPSCREW, Hex Washer Head, Plastite, /4 x /2 25 735854YP 2 BOLT, M8 x 6 26 735989YP 4 WASHER, 8.4 27 736000YP 4 WASHER, 8 28 735869YP 2 BOLT, M8 x 20 30 735937YP 2 NUT, M8 3 735894YP DISTANCE, Lift 32 735867YP BOLT, M6 x 30 33 735932YP NUT, M6 34 735878YP 4 BRAID, Steel Insert 35 73594YP HOSE, Air Escape 36 736993YP 2 CLAMP 37 735999YP WASHER, 6.6 Footnotes 25
Mulching Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2988026 26
Mulching Group REF NO PART NO. QTY. 73634YP 2 73633YP 3 73632YP 4 7363YP 5 73630YP 6 73629YP 7 73628YP 8 73627YP 9 73626YP 2 0 73625YP 5 73624YP 2 2 73623YP 3 73622YP 2 4 7362YP 3 DESCRIPTION FLANGE, Mowing 9-8547-386 TUBE HOLDER FULL TUBE HANDLE SPLIT PIN SCREW, M8 x 45 NUT, M8 SCREW, M8 x 35 WASHER, 8 NUT, M8 SPRING CASING SCREW, M8 x 2 Footnotes 27
Rear Discharge Deflector Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 68740 28
Rear Discharge Deflector Group REF NO PART NO. QTY. DESCRIPTION -- 68740YP DEFLECTOR, Complete 73970YP DEFLECTOR 2 7397YP DEFLECTOR HOLDER 3 73976YP HARI PIN 4 73972YP 2 SCREW, With Starlike Knob 5 735998YP 4 WASHER, 6.4 6 73627YP 4 NUT, Selflock, M6 7 732635YP 4 SCREW, Flat Head, M6 x 6 8 73973YP BAND 9 73974YP NUT, With Starlike Knob 0 73975YP CORD, Hair Line, 550mm 735935SM 2 NUT, M8 2 735989YP 2 WASHER, 8.4 Footnotes 29
Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2988020 30
Lift Group REF NO PART NO. QTY. 735923YP 2 735902YP 3 735848YP 4 735958YP 5 735979YP 2 6 735893YP 2 7 735945YP 2 8 735947YP 2 9 735895YP 2 735825YP 2 735967YP 2 3 735898YP 4 735899YP 5 735956YP 6 722302SM 7 960044SM 8 727954SM7954SM 9 729652SM2SM 20 728990SM 2 727935SM 22 7344SM 23 73022ASM 24 730264SM 25 727985SM 26 92333SM 27 93060SM 2 28 93277SM 29 960252SM 30 93064SM 3 73588YP 2 32 735920YP 2 33 735965YP 2 34 27602SM 35 735964YP 4 36 735856YP 4 37 735993YP 4 38 735992YP 4 39 735927YP 8 40 735925YP 4 42 735986YP 44 735796YP 4 DESCRIPTION MOWING MECHANISM HINGE, Front ARM, Lift ROD, Lift TIE ROD, Lift DISTANCE, Lift PIN, 0-906-463 PIN, Mowing -930-47 DISTANCE, Lift Hitch 0-952-290 SPRING, 0-9746-460 SPRING, 0-9746-483 HANDLE, Extend, Left HANDLE, Extend, Right ROD, Lift -Change GRIP, Black WASHER, 0.32 ROD, Lift.375 dia SPRING, Torsion CLEVIS, Lift SPACER, Pivot PIN, Hitch HANGER, Front DECAL, Height of Cut QUADRANT, Lift Height CAPSCREW, 5/6-8 x CAPSCREW, Taptite, 5/6-8 x 5/8 NUT, Hex Flange, 5/6-8 BOLT, /4-20 x 5/8 NUT, Hex Flange, Whiz /4-20 BUSHING, 0-9462-202 LOCKRING, 2 PIN, Flexible 0-9245-24040 CLIP, Pin Safety SPINDLE, 3.2 x 25 BOLT, M2 x 25 WASHER, 3 WASHER, 2 NUT, M2 NUT, M0 V-Belt, Li, BBT, 7 x 200 NUT, M2 Footnotes 3
Wheels & Tires Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2988024 32
Wheels & Tires Group REF NO PART NO. QTY. 7 732324SM 2 8 729708SM 2 9 7308SM 2 20 73409SM 2 2 722676SM 4 22 72277SM 4 23 2827794SM 4 24 96060SM 8 25 2860202SM 2 26 735988YP 8 DESCRIPTION WHEEL AND TIRE ASSEMBLY, Rear, 22 x 0-8 WHEEL AND TIRE ASSEMBLY, Front, 4.4 x 6 SPACER, Axle, Rear PM Hunter KEY, Parallel PLN.87 x.87 x 3.0 STL HUB CAP WASHER, 2-/2 RING, Klipring EXT For.75 Dia Shaft blk WASHER, -5/8 WASHER, 3/4 WASHER, 3/4 Footnotes 33
Decal Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2988864 34
Decal Group REF NO PART NO. QTY. 5 750005YP 6 734027SM 7 735889YP 8 735265SM 9 722806SM 0 73589YP 735890YP 2 2 739549YP 2 3 739549YP 4 739550YP 5 73955YP 2 DESCRIPTION DECAL, Steering Wheel DECAL, Tunnel Cover Warnings, Export DECAL, Fuel Level DECAL, Hydro Release DECAL, Ignition Switch Symbols DECAL, Noise DECAL, Safety DECAL, Model DECAL, 02cm DECAL, Logo DECAL, Performer Footnotes 35
Collector Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2988008 36
Collector Group REF NO PART NO. QTY. 735897YP 2 736463YP 3 735877YP 2 4 735984YP 5 735953YP 6 736236YP 7 735954YP 8 735900YP 9 735885YP 0 735982DYP 73596YP 2 73590YP 3 735859YP 4 735860YP 6 5 735948YP 6 735863YP 2 7 735864YP 2 8 735990YP 2 9 73599YP 2 20 735925YP 2 2 735868YP 2 22 735989YP 2 23 736000YP 2 24 735934YP 2 25 735997YP 4 26 73593YP 5 27 735862YP 4 28 73597YP 29 735955YP 3 73646YP 6 DESCRIPTION FRAME, Top TUBE, Front BRACE TUBE, Bottom TUBE, Connecting REINFORCEMENT, Left REINFORCEMENT, Right HANDLE, Full COAT, Fabric TOP, Collector LEVER, Dumping HANDLE, Rubber BOLT, M5 x 2 BOLT, M5 x 6 PLUG, Plastic BOLT, M5 x 30 BOLT, M5 x 35 WASHER, 0.5 WASHER, Lock 0 NUT, M0 BOLT, M8 x 20 WASHER, 8.4 WASHER, Lock 8 NUT, M8 WASHER, 5.3 NUT, M5 BOLT, M5 x 25 SPRING, Flat REINFORCEMENT, EMENT, Top SCREW, 6.3 x 32 Footnotes 37
Back Plate Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2988766 38
Back Plate Group REF NO PART NO. QTY. 735985YP 2 735849YP 3 735876YP 4 735906YP 5 735907YP 6 735908YP 7 735909YP 8 735903YP 9 735975YP 0 735977YP 735978YP 2 73595YP 3 735887YP 4 735939YP 5 735983YP 6 735970YP 7 735904YP 8 735905YP5YP 9 736998YP 2 73596YP 6 22 735960YP 23 735857YP 4 24 735927YP 4 25 735993YP 4 26 735992YP 4 27 73587YP 6 28 735934YP 2 29 735989YP 4 30 736000YP 2 32 735935YP 2 34 735868YP 2 35 735860YP 2 36 735930YP 2 37 735997YP 2 39 73586YP 4 40 73593YP 4 44 735963YP 45 735858YP 46 735995YP 2 47 735929YP 48 73933YP 49 73934YP 2 50 93060SM 6 DESCRIPTION TUNNEL BACKPLATE BRACE HOLDER, Back Plate, L.H. HOLDER, Back Plate, R.H. HOLDER, Collector, R.H. HOLDER, Collector, L.H. HITCH SWITCH, Full Collector TIE ROD, Bypass TIE ROD, Latch LATCH COVER, Switch PAD, Rubber TRANSITION PART SPRING, Collector Lock HOLDER, Adjustable, R.H. HOLDER, Adjustable, L.H. RUBBER EDGE CAPSCREW, Self Tap, 5,5 x 9 CAPSCREW, Self Tap, 4.2 x 9.5 BOLT, M2 x 30 NUT, M2 WASHER, 3 WASHER, 2 BOLT, M8 x 25 DIN 692 8.8 NUT, M8 WASHER, 8.4 WASHER, 8 NUT, M8 CAPSCREW, M8 x 40 BOLT, M5 x 6 NUT, M5 WASHER, 5.3 BOLT, M5 x 6 NUT, M5 SPINDLE BOLT, M4 x 6 WASHER, 4.3 NUT, M4 PAD, Steel WASHER, 8,4 CAPSCREW, Hex Washer Head, Taptite, 5/6-8 x 5/8 Footnotes 39
French Guard Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 298889 40
French Guard Group REF NO PART NO. QTY. 737360YP 2 73736YP 3 737362YP 4 737363YP 5 737364YP 0 735859YP 6 735997YP 2 2 73593YP 6 3 73596YP 4 4 737365YP 2 5 737366YP 2 DESCRIPTION COVER, Clutch COVER, Mower Deck COVER, Roller, L.H. COVER, Roller, R.H. COVER, Side BOLT, M5 x 2 WASHER, 5.3 NUT, M5 CAPSCREW, Self Tap, 5,5 x 9 HOUSING PIN Footnotes 4
40" Mower Deck - Belt & Idler Arm Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2988004 42
40" Mower Deck - Belt & Idler Arm Group REF NO PART NO. QTY. DESCRIPTION 24 735802YP COVER, Plastic 0-8547-369 25 735794YP MAIN BOARD 26 735787YP FOOTING, Complete 27. 735846YP WASHER, Zinc, 9 27.2 735799YP 2 NUT, M8 28 73578YP 2 PULLEY, Belt 28 Z 3. 735837YP 2 WASHER, 3 3.2 735796YP 4 NUT, M2 3.3 735842YP WASHER 32 735784YP 2 PULLEY, Belt 33. 735834YP WASHER, 0-9220-727 33.2 735796YP NUT, M2 34 735804YP REINFORCEMENT 35 735805YP REINFORCEMENT 36. 73588YP SCREW, M8 x 25 36.2 73580YP NUT, M8 37. 735827YP STUD 37.2 73584YPYP WASHER 38. 735843YP 2 SCREW, Zinc M8 x 20 38.2 735837YP 2 WASHER, 3 38.3 735839YP 2 WASHER, 8.4 38.4 73580YP 2 NUT, M8 39. 735820YP 6 SCREW, M8 x 40 39.2 73580YP 6 NUT, M8 40. 73586YP 2 SCREW, M6 x 20 40.2 735844YP 6 WASHER, Zinc, 6.6 4 735832YP BELT, Two Side Tooth K+K20DS 760 42 735986YP V-BELT, Li, BBT, 7 x 200 43 735790YP HOLDER, Complete 44 735826YP STUD, 0-932-263263 45 7358YP ROLLER, W 3500-372372 46 737369YP FOOTING 47. 735845YP WASHER, Zinc, 9 47.2 735838YP WASHER, 8 47.3 735799YP NUT, M8 47.4 735800YP 2 NUT, M8 48. 73587YP SCREW, M8 x 20 0.9 ZN DIN 92 48.2 735838YP WASHER, 8 48.3 735836YP WASHER, 0-922-222 49 735782YP PULLEY, Belt 9-3325-234, Complete 50. 735834YP WASHER, 0-9220-727 50.2 735796YP NUT, M2 Footnotes 43
40" Mower Deck - Belt & Idler Arm Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2988004 44
40" Mower Deck - Belt & Idler Arm Group REF NO PART NO. QTY. DESCRIPTION 5. 735820YP SCREW, M 8 x 40 5.2 735838YP WASHER, 8 5.3 735839YP WASHER, 8.4 52 735806YP REINFORCEMENT 53 735783YP COVER, Pulley, Belt 0-8534-203 54. 735844YP 2 WASHER, Zinc, 6.6 54.2 735798YP 2 NUT, M6 55 935825YP SPRING, 0-9746-460 Footnotes 45
40" Mower Deck - Housing, Hitch, Arbors & Blade Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2988005 46
40" Mower Deck - Housing, Hitch, Arbors & Blade Group REF NO PART NO. QTY. DESCRIPTION 737368YP MOWER DECK, Complete 2. 73579YP 2 HOUSING 2.2 735807YP 2 REINFORCEMENT 3 735780YP 4 BEARING, 6205 2 RS C 66IB 4. 73589YP 6 SCREW, M8 x 35 4.2 735839YP 6 WASHER, 8.4 4.3 73580YP 6 NUT, M8 5 735823YP SHAFT 6. 735830YP TONGUE, 6 H 9 x 6 x 30 6.2 735829YP 2 TONGUE, 6 H 9 x 6 x 25 7 735822YP SHAFT 8 73583YP TONGUE, 6 H 9 x 6 x 63 9 73582YP 2 RING, Safety 25 0 735792YP 2 HOUSING 735824YP 4 SHEAR STUD, 0-93-736 2 735809YP BLADE, Right Rotary 3 735793YP BLADE, Left Rotary 4. 73585YP5YP SCREW, M0, 0-90-287 4.2 735835YP 2 WASHER, 0-9220-749 4.3 735840YP 2 WASHER, BN 806-40 x 6.3 x 2 x 3. 5 73584YP SCREW, 0-90-283 M0, Left Thread 6. 735803YP 2 QUICK FASTENER, 0-9026-246 6.2 73580YP 2 RING, 3 x 2 NBR 6.3 735797YP 2 NUT, M2 7 735808YP 4 CUTTING WHEEL, Right ETOP 00-8.2 8. 73582YP 4 SCREW, M8 x 90 8.2 73580YP 4 NUT, M8 9 735902YP HINGE, Front 22 735795YP 2 MOWING STUD, -930-290 23 735786YP 4 PIN, Flexible 0-9245-999 36 735856YP 2 BOLT, M2 x 25 44 735796YP 2 NUT, M2 Footnotes 47
Hardware Identification & Torque Specifications Torque Specification Chart FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%) Property Class 5.6 Class 5.6 8.8 0.9 2.9 Class 8.8 Class 0.9 Class 2.9 Size Of in/lbs in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. M3 5.88.56 3.44.28 9.2.80 22.92 2.5 M4 3.44.28 30.72 2.90 43.44 4.0 52.56 4.95 M5 26.4 2.50 60.96 5.75 5.97 8.0 7.5 9.7 M6 44.64 4.3 7.3 9.9 0.3 4 2. 6.5 M7 5.2 7. 2. 6.5 6.9 23 9.9 27 M8 7.7 0.5 7.7 24 25 34 29 40 M0 5 2 35 48 50 67 59 8 M2 26 36 6 83 86.2 7 03 40 M4 42 58 0 32 36 85 62 220 M6 64 88 47 200 20 285 250 340 M8 89 2 202 275 287 390 346 470 M20 26 7 290 390 405 550 486 660 M22 69 230 390 530 559 745 656 890 M24 27 295 497 375 708 960 840 40 M27 320 435 733 995 032 400 239 680 M30 435 590 995 350 40 900 68 2280 M33 590 800 349 830 902 2580 2278 3090 M36 759 030 740 2360 244 330 2935 3980 M39 988 340 2249 3050 363 4290 3798 550 The guides and ruler furnished below are designed to help you select the appropriate hardware. 0 0 20 0 Thread Diameter (mm) Inside Diameter (in) Nut, /2-6 /4 /2 3/4 30 40 /4 /2 3/4 50 60 Thread Diameter (mm) Body Diameter 2 Screw, /2-6 x 2 /4 /2 3/4 70 80 3 Body Diameter Nut, M8 Screw, M8-.25 x 25 Threads per inch Body Length Distance between threads (mm) Threads per inch 90 00 /4 /2 3/4 Body Length (mm) Body Length (in) 4 Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Hardware Grade No Marks SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 9 2. 30 3.4 4 4.6 8-36 20 2.3 3 3.5 43 4.9 0-24 27 3. 43 4.9 60 6.8 0-32 3 3.5 49 5.5 68 7.7 /4-20 66 7.6 8 0.9 2 6.3 /4-28 76 8.6 0 3.6 4 9.0 5/6-8 5.0 7 23. 25 34.0 5/6-24 2 6.3 9 25.8 29 34.0 3/8-6 20 27.2 30 40.8 45 6.2 3/8-24 23 3.3 35 47.6 50 68.0 7/6-4 30 40.8 50 68.0 70 95.2 7/6-20 35 47.6 55 74.8 80 08.8 /2-3 50 68.0 75 02.0 0 49.6 /2-20 55 74.8 90 22.4 20 63.2 9/6-2 65 88.4 0 49.6 50 204.0 9/6-8 75 02.0 20 63.2 70 23.2 5/8-90 22.4 50 204.0 220 299.2 5/8-8 00 36 80 244.8 240 326.4 3/4-0 60 27.6 260 353.6 386 525.0 3/4-6 80 244.8 300 408.0 420 57.2 7/8-9 40 90.4 400 544.0 600 86.0 7/8-4 55 20.8 440 598.4 660 897.6-8 220 299.2 580 788.8 900,244.0-2 240 326.4 640 870.4,000,360.0 NOTES. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 35% of grade 5 torques. 3. Unless s otherwise noted on assembly drawings, all torque values must meet this specification. Common Hardware Types Hex Head Capscrew Washer Standard Hardware Sizing When a washer or nut is identified as /2 (M8), this is the Nominal size, meaning the inside diameter is /2 inch (8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads). Carriage Bolt Wrench & Fastener Size Guide Lockwasher Hex Nut When bolt or capscrew is identified as /2-6 x 2 (M8 -.25 x 50 ), this means the Nominal size, or body diameter is /2 inch (8mm metric thread diameter), the second number,6, represents the threads per inch, (.25 thread diameter). The final number is the body length of the bolt or screw, 2 inches (50mm). /4 Bolt or Nut Wrench 7/6 M6 Bolt or Nut Wrench 0mm 5/6 Bolt or Nut Wrench /2 M8 Bolt or Nut Wrench 3mm 3/8 Bolt or Nut Wrench 9/6 M0 Bolt or Nut Wrench 7mm 7/6 Bolt or Nut Wrench (Bolt) 5/8 Wrench (Nut) /6 M2 Bolt or Nut Wrench 9mm /2 Bolt or Nut Wrench 3/4 M4 Bolt or Nut Wrench 22 mm