1960 SWARTHMORE AVENUE LAKEWOOD, NEW JERSEY 08701 PLATINUM SERIES PISTONS LATE MODEL STOCK CHEVROLET FORMULA - WON DESIGN 4" BORE FLAT T TOP 23 HEAD Super lightweight design Lateral gas ports included Round wire locks included Tool steel pin integral to design.043 x.043" x 3 mm RINGS 593030-8 4.030" 5.700" 3.480"/3.500" 1.550" 394 466 46213-8 593035-8 4.035" 5.700" 3.480"/3.500" 1.550" 396 468 46215-8 593040-8 4.040" 5.700" 3.480"/3.500" 1.550" 397 469 46214-8 593130-8 4.030" 6.000" 3.480"/3.500" 1.250" 355 427 46213-8 593135-8 4.035" 6.000" 3.480"/3.500" 1.250" 357 429 46215-8 593140-8 4.040" 6.000" 3.480"/3.500" 1.250" 358 430 46214-8 593230-8 4.030" 6.125" 3.480"/3.500" 1.125" 338 410 46213-8 593235-8 4.035" 6.125" 3.480"/3.500" 1.125" 340 412 46215-8 593240-8 4.040" 6.125" 3.480"/3.500" 1.125" 341 413 46214-8 Top:.155" 2nd:.163" Oil:.190" Dome Volume: -2.0 cc Compression Ratio: 10.34:1 w/ 64 cc & 3.48" Stroke.043",.155" down Second Ring:.043" Oil Ring: 3 mm Deck Thickness:.155" Valve Notches:.220" Int.,.150" Exh. (Customer may request any valve notch depth up to the maximum at no additional charge.) Maximum Fly Cut:.310" Int.,.190" Exh. Max. Valve Sizes: 2.100" Int., 1.625" Exh. Valve Angle: 22 Pin Included: tool steel P/N 42241 (.095" wall, 72 grams, 2.300" long ) Round Wire Locks: P/N 42272 -.074" wide Piston Clearance:.005" measured 1.100" from bottom of the oil ring Gas Ported SEE PAGE P 110 FOR CUSTOM PISTONS 97
PLATINUM SERIES PISTONS SMALL BLOCK CHEVROLET 2 BARREL CLASS - 1/16" RINGS MANLEY PERFORMANCE PRODUCTS, INC. PHONE: 732-905-3366 FAX: 732-905-3010 4" BORE FLAT T TOP 23 HEAD 1/16" x 3/16" RINGS 2.300" length tool steel pin included - integral to the piston design :.155" thick deck Spiral locks included - NO CHARGE Semi-banded skirt for improved skirt stability 590030-8 4.030" 5.700" 3.480"/3.500" 1.550" 427 501 46353-8 590035-8 4.035" 5.700" 3.480"/3.500" 1.550" 424 498 46355-8 590040-8 4.040" 5.700" 3.480"/3.500" 1.550" 425 499 46354-8 590130-8 4.030" 6.000" 3.480"/3.500" 1.250" 384 458 46353-8 590135-8 4.035" 6.000" 3.480"/3.500" 1.250" 385 459 46355-8 590140-8 4.040" 6.000" 3.480"/3.500" 1.250" 386 460 46354-8 The following pistons will include groove lock spacer 46400 590230-8 4.030" 6.125" 3.480"/3.500" 1.125" 369 443 46353-8 590235-8 4.035" 6.125" 3.480"/3.500" 1.125" 370 444 46355-8 590240-8 4.040" 6.125" 3.480"/3.500" 1.125" 371 445 46354-8 Top:.183" 2nd:.183" Oil:.190" Dome Volume: -2.5 cc Compression Ratio: 10.34:1 w/ 64 cc & 3.48" Stroke 1/16",.155" down Deck Thickness:.155" Valve Notches:.210" Int.,.150" Exh. (Customer may request any valve notch depth up to the maximum at no additional charge.) Maximum Fly Cut:.360" Int.,.260" Exh. Max. Valve Sizes: 2.100" Int., 1.625" Exh. Valve Angle: 22 Pin Included: tool steel P/N 42215 (.095" wall, 74 grams, 2.300" long ) Spiral Locks: P/N 42296 -.072" wide SEE PAGE P 110 FOR CUSTOM PISTONS 98
1960 SWARTHMORE AVENUE LAKEWOOD, NEW JERSEY 08701 PLATINUM SERIES PISTONS SMALL BLOCK CHEVROLET 2 BARREL CLASS -.043" RINGS 4" BORE FLAT T TOP 23 HEAD.043 x 3 mm RINGS 2.300" length tool steel pin included - integral to the piston design :.155" thick deck Spiral locks included - NO CHARGE Semi-banded skirt for improved skirt stability 591030-8 4.030" 5.700" 3.480"/3.500" 1.550" 428 502 46213-8 591035-8 4.035" 5.700" 3.480"/3.500" 1.550" 425 499 46215-8 591040-8 4.040" 5.700" 3.480"/3.500" 1.550" 426 500 46214-8 591130-8 4.030" 6.000" 3.480"/3.500" 1.250" 387 461 46213-8 591135-8 4.035" 6.000" 3.480"/3.500" 1.250" 431 505 46215-8 591140-8 4.040" 6.000" 3.480"/3.500" 1.250" 386 460 46214-8 591230-8 4.030" 6.125" 3.480"/3.500" 1.125" 369 443 46213-8 591235-8 4.035" 6.125" 3.480"/3.500" 1.125" 363 437 46215-8 591240-8 4.040" 6.125" 3.480"/3.500" 1.125" 371 445 46214-8 The following pistons will include groove lock spacer 46400 591330-8 4.030" 6.200" 3.480"/3.500" 1.050" 356 430 46213-8 591335-8 4.035" 6.200" 3.480"/3.500" 1.050" 357 431 46215-8 591340-8 4.040" 6.200" 3.480"/3.500" 1.050" 358 432 46214-8 Top:.155" 2nd:.163" Oil:.190" Dome Volume: -2.5 cc Compression Ratio: 10.34:1 w/ 64 cc & 3.48" Stroke.043",.155" down Second Ring:.043" Oil Ring: 3 mm Deck Thickness:.155" Valve Notches:.210" Int.,.150" Exh. (Customer may request any valve notch depth up to the maximum at no additional charge.) Maximum Fly Cut:.360" Int.,.260" Exh. Max. Valve Sizes: 2.100" Int., 1.625" Exh. Valve Angle: 22 Pin Included: tool steel P/N 42215 (.095" wall, 74 grams, 2.300" long ) Spiral Locks: P/N 42296 -.072" wide SEE PAGE P 110 FOR CUSTOM PISTONS Gas Ported 99
PLATINUM SERIES PISTONS SMALL BLOCK CHEVROLET 4 BARREL CLASS 4" BORE FLAT T TOP 23 HEAD 1/16" x 3/16" RINGS Slightly thicker deck (.185" ) for higher horsepower applications 2.300" length tool steel pin included - integral to the piston design Spiral locks included - NO CHARGE Full banded skirt design for increased skirt stability MANLEY PERFORMANCE PRODUCTS, INC. PHONE: 732-905-3366 FAX: 732-905-3010 590530-8 4.030" 5.700" 3.480"/3.500" 1.550" 448 544 46353-8 590535-8 4.035" 5.700" 3.480"/3.500" 1.550" 449 545 46355-8 590540-8 4.040" 5.700" 3.480"/3.500" 1.550" 452 548 46354-8 590560-8 4.060" 5.700" 3.480"/3.500" 1.550" 458 554 46356-8 590630-8 4.030" 6.000" 3.480"/3.500" 1.250" 405 501 46353-8 590635-8 4.035" 6.000" 3.480"/3.500" 1.250" 406 502 46355-8 590640-8 4.040" 6.000" 3.480"/3.500" 1.250" 407 503 46354-8 590660-8 4.060" 6.000" 3.480"/3.500" 1.250" 417 513 46356-8 590730-8 4.030" 5.700" 3.750" 1.425" 429 525 46353-8 Top:.183" 2nd:.183" Oil:.190" Dome Volume: -4.0 cc Compression Ratio: 10.16:1 w/ 64 cc & 3.48" Stroke 1/16",.185" down Deck Thickness:.185" Valve Notches:.300" Int.,.190" Exh. (Customer may request any valve notch depth up to the maximum at no additional charge.) Maximum Fly Cut:.360" Int.,.260" Exh. Max. Valve Sizes: 2.100" Int., 1.600" Exh. Valve Angle: 22 Pin Included: tool steel P/N 42216 (.130" wall, 96 grams, 2.300" long ) Spiral Locks: P/N 42296 -.072" wide Piston Clearance: 006" measured 1.100" from bottom of the oil ring SEE PAGE P 110 FOR CUSTOM PISTONS 100
1960 SWARTHMORE AVENUE LAKEWOOD, NEW JERSEY 08701 SPORTSMASTER PISTONS SMALL BLOCK CHEVROLET 4" BORE 23 HEAD FLAT T TOP MS-75 high silicon material Famous Manley skirt profile for smooth cylinder wall compatability Compression Part No. Bore Size Application Rod Length Stroke Distance Weight Ring Set 49423-8 4.030" 4" SB Chevy 5.700" 3.480" 1.560" 484 46353-8 49424-8 4.040" 4" SB Chevy 5.700" 3.480" 1.560" 485 46354-8 49426-8 4.060" 4" SB Chevy 5.700" 3.480" 1.560" 499 46356-8 Above pistons also fit engines with 3.750" stroke and 5.565" 400 type connecting rods. 49443-8 4.030" 4" SB Chevy 6.000" 3.480" 1.260" 419 46353-8 49444-8 4.040" 4" SB Chevy 6.000" 3.480" 1.260" 420 46354-8 49446-8 4.060" 4" SB Chevy 6.000" 3.480" 1.260" 422 46356-8 49453-8 4.030" 4" SB Chevy 5.700" 3.750" 1.425" 454 46353-8 49473-8 4.030" 4" SB Chevy 6.000" 3.750" 1.125" 403 46353-8 Top:.183" 2nd:.183" Oil:.190" Blank Forging Wrist Part No. Bore Range Description Valve Angle Pin Length 49000-8 4.000" - 4.155" SB Chevy & Ford Flat Top 21-23 2.500" Dome Volume: -3.5 cc Compression Ratio: 10:1 w/ 64 cc & 3.48" Stroke 1/16",.175" down Valve Notches:.240" Int..230" Exh. Maximum Fly Cut:.300" Int.,.280" Exh. Max. Valve Sizes: 2.080" Int., 1.600" Exh. Valve Angle: 22 Pin Included: P/N 42209 w/.150" wall Spiral Locks: P/N 42296.072" wide CUSTOM VERSIONS OF SPORTSMASTER TSMASTER PISTONS ARE AVA AILABLE 101
PLATINUM SERIES PISTONS BIG BLOCK CHEVROLET 4.500 BORE FLAT T TOP Full banded skirt for increased skirt stability Tool steel pin included Spiral locks included Pin fitting included Suitable for superchargers, turbos, nitrous MANLEY PERFORMANCE PRODUCTS, INC. PHONE: 732-905-3366 FAX: 732-905-3010 Compression Piston Dome Piston Part No. Bore Size Rod Length Stroke Distance Wt / Gms Volume Ring Set 696000-8 4.500" 6.135" 4.000" 1.645" 603-3.0 cc 46450-8 696030-8 4.530" 6.135" 4.000" 1.645" 619-3.0 cc 46453-8 696060-8 4.560" 6.135" 4.000" 1.645" 636-3.0 cc 46456-8 696080-8 4.600" 6.135" 4.000" 1.645" 640-3.0 cc 46460-8 696100-8 4.500" 6.385" 4.000" 1.395" 624-3.0 cc 46450-8 696130-8 4.530" 6.385" 4.000" 1.395" 641-3.0 cc 46453-8 696160-8 4.560" 6.385" 4.000" 1.395" 659-3.0 cc 46456-8 696180-8 4.600" 6.385" 4.000" 1.395" 663-3.0 cc 46460-8 696200-8 4.500" 6.135" 4.250" 1.520" 653-3.0 cc 46450-8 696230-8 4.530" 6.135" 4.250" 1.520" 670-3.0 cc 46453-8 696260-8 4.560" 6.135" 4.250" 1.520" 687-3.0 cc 46456-8 696280-8 4.600" 6.135" 4.250" 1.520" 691-3.0 cc 46460-8 696300-8 4.500" 6.385" 4.250" 1.270" 603-3.0 cc 46450-8 696330-8 4.530" 6.385" 4.250" 1.270" 619-3.0 cc 46453-8 696360-8 4.560" 6.385" 4.250" 1.270" 636-3.0 cc 46456-8 696380-8 4.600" 6.385" 4.250" 1.270" 640-3.0 cc 46460-8 Top:.193" 2nd:.195" Oil:.190" 1/16",.350" down Intake Valve Notch:.300 Exhaust Valve: +.090 Pin Included: tool steel P/N 42220 (.180" wall, 170 grams, 2.930" long,.990 dia.) Spiral Locks: P/N 42271 -.042" wide (4 per piston) COMPRESSION RATIO CHART Bore Stroke 112 cc 118 cc 124 cc 4.500 4.000 9.0:1 8.7:1 8.4:1 4.530 4.000 9.1:1 8.8:1 8.5:1 4.560 4.000 9.3:1 8.9:1 8.6:1 4.600 4.000 9.4:1 9.0:1 8.7:1 4.500 4.250 9.6:1 9.2:1 8.8:1 4.530 4.250 9.7:1 9.3:1 8.9:1 4.560 4.250 9.8:1 9.4:1 9.0:1 4.600 4.250 9.9:1 9.5:1 9.1:1 All compression ratios are calculated at.010 deck clearance. Pistons with 1.395 and 1.270 compression distances REQUIRE and are shipped with groove lock spacers. 102
1960 SWARTHMORE AVENUE LAKEWOOD, NEW JERSEY 08701 PLATINUM SERIES PISTONS BIG BLOCK CHEVROLET 4.500 INVERTED DOME Full banded skirt for increased skirt stability Tool steel pin included Spiral locks included Pin fitting included Suitable for superchargers, turbos, nitrous Compression Piston Dome Piston Part No. Bore Size Rod Length Stroke Distance Wt / Gms Volume Ring Set 696400-8 4.500" 6.135" 4.000" 1.645" 689-10 cc 46450-8 696430-8 4.530" 6.135" 4.000" 1.645" 701-10 cc 46453-8 696460-8 4.560" 6.135" 4.000" 1.645" 719-10 cc 46456-8 696480-8 4.600" 6.135" 4.000" 1.645" 723-10 cc 46460-8 696500-8 4.500" 6.385" 4.000" 1.395" 626-10 cc 46450-8 696530-8 4.530" 6.385" 4.000" 1.395" 642-10 cc 46453-8 696560-8 4.560" 6.385" 4.000" 1.395" 665-10 cc 46456-8 696580-8 4.600" 6.385" 4.000" 1.395" 669-10 cc 46460-8 696600-8 4.500" 6.135" 4.250" 1.520" 652-20 cc 46450-8 696630-8 4.530" 6.135" 4.250" 1.520" 665-20 cc 46453-8 696660-8 4.560" 6.135" 4.250" 1.520" 679-20 cc 46456-8 696680-8 4.600" 6.135" 4.250" 1.520" 683-20 cc 46460-8 696700-8 4.500" 6.385" 4.250" 1.270" 612-20 cc 46450-8 696730-8 4.530" 6.385" 4.250" 1.270" 621-20 cc 46453-8 696760-8 4.560" 6.385" 4.250" 1.270" 633-20 cc 46456-8 696780-8 4.600" 6.385" 4.250" 1.270" 637-20 cc 46460-8 Top:.193" 2nd:.195" Oil:.190" 1/16",.350" down Intake Valve Notch:.300 Exhaust Valve: +.090 Pin Included: tool steel P/N 42220 (.180" wall, 170 grams, 2.930" long,.990 dia.) Spiral Locks: P/N 42271 -.042" wide (4 per piston) COMPRESSION RATIO CHART Bore Stroke 112 cc 118 cc 124 cc 4.500 4.000 8.6:1 8.3:1 8.0:1 4.530 4.000 8.7:1 8.4:1 8.1:1 4.560 4.000 8.8:1 8.5:1 8.2:1 4.600 4.000 8.9:1 8.6:1 8.3:1 4.500 4.250 8.6:1 8.3:1 8.0:1 4.530 4.250 8.7:1 8.4:1 8.1:1 4.560 4.250 8.8:1 8.5:1 8.2:1 4.600 4.250 8.9:1 8.6:1 8.3:1 All compression ratios are calculated at.010 deck clearance. Pistons with 1.395 and 1.270 compression distances REQUIRE and are shipped with groove lock spacers. 103
PLATINUM SERIES PISTONS BIG BLOCK CHEVROLET 4.500 BORE HOLLOW DOME Perfect for drag race applications Exact ring groove to skirt squareness Full banded skirt design for increased skirt stability MANLEY PERFORMANCE PRODUCTS, INC. PHONE: 732-905-3366 FAX: 732-905-3010 Compression Piston Dome Piston Part No. Bore Size Rod Length Stroke Distance Wt / Gms Volume Ring Set 697000-8 4.500" 6.385" 4.000" 1.395" 685 48 cc 46450-8 697030-8 4.530" 6.385" 4.000" 1.395" 695 48 cc 46453-8 697060-8 4.560" 6.385" 4.000" 1.395" 700 48 cc 46456-8 697080-8 4.600" 6.385" 4.000" 1.395" 715 48 cc 46460-8 697100-8 4.500" 6.535" 4.000" 1.245" 643 48 cc 46450-8 697130-8 4.530" 6.535" 4.000" 1.245" 653 48 cc 46453-8 697160-8 4.560" 6.535" 4.000" 1.245" 658 48 cc 46456-8 697180-8 4.600" 6.535" 4.000" 1.245" 673 48 cc 46460-8 697200-8 4.500" 6.135" 4.250" 1.520" 712 48 cc 46450-8 697230-8 4.530" 6.135" 4.250" 1.520" 722 48 cc 46453-8 697260-8 4.560" 6.135" 4.250" 1.520" 727 48 cc 46456-8 697280-8 4.600" 6.135" 4.250" 1.520" 742 48 cc 46460-8 697300-8 4.500" 6.385" 4.250" 1.270" 648 48 cc 46450-8 697330-8 4.530" 6.385" 4.250" 1.270" 658 48 cc 46453-8 697360-8 4.560" 6.385" 4.250" 1.270" 662 48 cc 46456-8 697380-8 4.600" 6.385" 4.250" 1.270" 678 48 cc 46460-8 697400-8 4.500" 6.535" 4.250" 1.120" 605 48 cc 46450-8 697430-8 4.530" 6.535" 4.250" 1.120" 615 48 cc 46453-8 697460-8 4.560" 6.535" 4.250" 1.120" 620 48 cc 46456-8 697480-8 4.600" 6.535" 4.250" 1.120" 635 48 cc 46460-8 Top:.193" 2nd:.195" Oil:.190" 1/16",.300" down except on 1.120 CD is.270 down Intake Valve Notch:.300 Exhaust Valve: +.090 Pin Included: tool steel P/N 42219 (.150" wall, 147 grams, 2.930" long,.990 dia.) Spiral Locks: P/N 42271 -.042" wide (4 per piston) COMPRESSION RATIO CHART Bore Stroke 112 cc 118 cc 124 cc 4.500 4.000 14.4:1 13.4:1 12.6:1 4.530 4.000 14.6:1 13.6:1 12.8:1 4.560 4.000 14.7:1 13.7:1 12.9:1 4.600 4.000 15.0:1 14.0:1 13.1:1 4.500 4.250 15.2:1 14.2:1 13.3:1 4.530 4.250 15.4:1 14.4:1 13.5:1 4.560 4.250 15.6:1 14.6:1 13.6:1 4.600 4.250 15.8:1 14.8:1 13.8:1 All compression ratios are calculated at.010 deck clearance. Pistons with 1.270 and shorter compression distances REQUIRE and are shipped with groove lock spacers. 104
1960 SWARTHMORE AVENUE LAKEWOOD, NEW JERSEY 08701 PLATINUM SERIES PISTONS CHEVROLET 350 CASCAR RACING SERIES Manley Performance is a proud sponsor of the CASCAR Series 597030-8 4.030" 5.700" 3.480" 1.550" 511 608 46353-8 597035-8 4.035" 5.700" 3.480" 1.550" 512 609 46355-8 597040-8 4.040" 5.700" 3.480" 1.550" 513 610 46354-8 597060-8 4.060" 5.700" 3.480" 1.550" 515 612 46356-8 Dome Volume: -11 cc Compression Ratio: 9.6:1 w/ 64 cc & 3.480" Stroke 1/16",.250" down Deck Thickness:.275" Valve Notches:.260" Int.,.170" Exh. Max. Valve Sizes: 2.080" Int., 1.600" Exh. Valve Angle: 22 Pin Included: tool steel P/N 42200 (.125" wall, 97 grams, 2.500" long ) Spiral Locks: P/N 42296 -.072" wide SEE PAGE P 122 FOR CASCAR SERIES CONNECTING ROD P/N 14101 C-8 AND PAGE P 126 FOR CASCAR SERIES CONNECTING ROD P/N S 14150 C-8 AND 14350 C-8. 105
PLATINUM SERIES PISTONS CHRYSLER 360 CASCAR RACING SERIES MANLEY PERFORMANCE PRODUCTS, INC. PHONE: 732-905-3366 FAX: 732-905-3010 Manley Performance is a proud sponsor of the CASCAR Series 597240-8 4.040" 6.125" 3.580" 1.665" 519 622 46354-8 597260-8 4.060" 6.125" 3.580" 1.665" 521 624 46356-8 Dome Volume: -11 cc Compression Ratio: 9.7:1 w/ 65 cc & 3.580" Stroke 1/16",.250" down Deck Thickness:.260" Valve Notches:.300" Int.,.195" Exh. Max. Valve Sizes: 2.150" Int., 1.700" Exh. Valve Angle: 18 Pin Included: tool steel P/N 42222 (.120" wall, 103 grams, 2.500" long ) Spiral Locks: P/N 42271 -.042" wide SEE PAGE P 133 FOR CASCAR SERIES CONNECTING ROD P/N S 14139 C-8, 14155 C-8, AND 14355 C-8 SEE PAGE P 110 FOR CUSTOM PISTONS 106
1960 SWARTHMORE AVENUE LAKEWOOD, NEW JERSEY 08701 PLATINUM SERIES PISTONS FORD 351 W CASCAR RACING SERIES Manley Performance is a proud sponsor of the CASCAR Series The following pistons are for CASCAR Series 5.955" stock length connecting rod P/N 14137 C-8. Please see page 137. 597130-8 4.030" 5.955" 3.500" 1.769" 539 634 46353-8. 597135-8 4.035" 5.955" 3.500" 1.769" 540 635 46355-8 597140-8 4.040" 5.955" 3.500" 1.769" 541 636 46354-8 597160-8 4.060" 5.955" 3.500" 1.769" 543 638 46356-8 The following pistons are for CASCAR Series 6.000" length connecting rods P/N 14154 C-8 & 14354 C-8 Please see page 137. 597330-8 4.030" 6.000" 3.500" 1.724" 527 622 46353-8 597335-8 4.035" 6.000" 3.500" 1.724" 528 623 46355-8 597340-8 4.040" 6.000" 3.500" 1.724" 529 624 46354-8 597360-8 4.060" 6.000" 3.500" 1.724" 531 626 46356-8 Dome Volume: -14 cc Compression Ratio: 9.6:1 w/ 62 cc & 3.500" Stroke 1/16",.250" down Deck Thickness:.285" Valve Notches:.270" Int.,.230" Exh. Max. Valve Sizes: 2.080" Int., 1.600" Exh. Valve Angle: 12 Pin Included: tool steel P/N 42205 (.120" wall, 95 grams, 2.500" long ) Spiral Locks: P/N 42296 -.072" wide SEE PAGE P 110 FOR CUSTOM PISTONS 107
PLATINUM SERIES PISTONS FORD 4.6L and 5.4L SOHC and DOHC ( 2 & 4 VALV ALVE ) FLAT T TOP PISTONS SEAN HYLAND MOTORSPORTS TS DESIGN 2.500" length tool steel pin included Round wire locks included - NO CHARGE Full banded skirt design for increased skirt stability MANLEY PERFORMANCE PRODUCTS, INC. PHONE: 732-905-3366 FAX: 732-905-3010 594000-8 3.552" 5.933" / 6.657" 3.543" / 4.165" 1.220" 335 423 46600-8 594020-8 3.572" 5.933" / 6.657" 3.543" / 4.165" 1.220" 345 433 46620-8 594030-8 3.582" 5.933" / 6.657" 3.543" / 4.165" 1.220" 350 438 46630-8 Standard Bore: Top:.134" 2nd:.151" Oil:.115".020" and.030" Oversize: Top:.149" 2nd:.154" Oil:.129" The pistons above will also work for the 6.8L V10 modular. Dome Volume: 0 cc Compression Ratio: 10.96:1 w/ 51 cc & 3.543" Stroke 1.5 mm,.250" down Second Ring: 1.5 mm Oil Ring: 3 mm Deck Thickness:.185" FORD 4.6L and 5.4L SOHC and DOHC ( 2 & 4 VALV ALVE ) 11 cc DISH PISTON SEAN HYLAND MOTORSPORTS TS DESIGN 2.500" length tool steel pin included Round wire locks included - NO CHARGE Full banded skirt design for increased skirt stability Dome Volume: -11 cc Compression Ratio: 9.38:1 w/ 51 cc & 3.543 Stroke Deck Thickness:.185 1.5 mm,.250" down Second Ring: 1.5 mm Oil Ring: 3 mm Pin Included: tool steel P/N 42203 (.120" wall, 88 grams, 2.500" long ) Round Wire Locks: P/N 42270 -.061" wide Piston Clearance:.0035" measured 1.100" from bottom of the oil ring 594100-8 3.552" 5.933" / 6.657"3.543" / 4.165" 1.220" 335 423 46600-8 594120-8 3.572" 5.933" / 6.657"3.543" / 4.165" 1.220" 343 431 46620-8 594130-8 3.582" 5.933" / 6.657"3.543" / 4.165" 1.220" 347 435 46630-8 Top:.149" 2nd:.154" Oil:.128" The pistons above will also work for the 6.8L V10 modular. Pin Included: tool steel P/N 42203 (.120" wall, 88 grams, 2.500" long ) Round Wire Locks: P/N 42270 -.061" wide Piston Clearance:.0035" measured 1.100" from bottom of the oil ring 108
1960 SWARTHMORE AVENUE LAKEWOOD, NEW JERSEY 08701 PLATINUM SERIES PISTONS FORD 4.6L and 5.4L SOHC and DOHC ( 2 & 4 VALV ALVE ) 18 cc SPHERICAL DISH PISTON 2.500" length tool steel pin included Round wire locks included - NO CHARGE Full banded skirt design for increased skirt stability 594200-8 3.552" 5.933" / 6.657" 3.543" / 4.165" 1.220" 384 472 46600-8 594220-8 3.572" 5.933" / 6.657" 3.543" / 4.165" 1.220" 390 478 46620-8 594230-8 3.582" 5.933" / 6.657" 3.543" / 4.165" 1.220" 393 481 46630-8 : Standard Bore: Top:.134 2nd:.151 Oil:.115.020 and.030 Oversize: Top:.149 2nd:.154 Oil:.128 The pistons above will also work for the 6.8L V10 modular. Dome Volume: -18 cc Compression Ratio: 8.83:1 w/ 51 cc & 3.543 Stroke 1.5 mm,.250" down Second Ring: 1.5 mm Oil Ring: 3 mm Pin Included: tool steel P/N 42203 (.120" wall, 88 grams, 2.500" long ) Round Wire Locks: Piston Clearance: P/N 42270 -.061" wide.0035" measured 1.100" from bottom of the oil ring FORD 4.6L and 5.4L SOHC and DOHC ( 2 & 4 VALV ALVE ) HIGH SILICON STREET MASTER BUDGET VERSION 18 cc SPHERICAL DISH PISTON Perfect blend of economy and high performance 1.2 mm offset wrist pin location for quiet start-ups. Mimics OEM design 2.500" length tool steel pin included Round wire locks included Full banded skirt design for increased skirt stability 494200-8 3.552" 5.933" / 6.657" 3.543" / 4.165" 1.220" 369 457 46600-8 494220-8 3.572" 5.933" / 6.657" 3.543" / 4.165" 1.220" 376 464 46620-8 494230-8 3.582" 5.933" / 6.657" 3.543" / 4.165" 1.220" 379 467 46630-8 : Standard Bore: Top:.134 2nd:.151 Oil:.115.020 and.030 Oversize: Top:.149 2nd:.154 Oil:.128 The pistons above will also work for the 6.8L V10 modular. Dome Volume: -18 cc Compression Ratio: 9.53:1 w/ 42 cc & 3.543 Stroke 1.5 mm,.250" down Second Ring: 1.5 mm Oil Ring: 3 mm Pin Included: tool steel P/N 42203 (.120" wall, 88 grams, 2.500" long ) Round Wire Locks: Piston Clearance: P/N 42270 -.061" wide.0035" measured 1.100" from bottom of the oil ring 109
PLATINUM SERIES PISTONS PLATINUM PISTONS INCREMENTAL SIZES MANLEY PERFORMANCE PRODUCTS, INC. PHONE: 732-905-3366 FAX: 732-905-3010 Manley Performance will manufacture incremental bore sizes of any listed catalog piston with reasonably short lead times. The minimum quantity is eight pieces. The ordering process is as simple as 1-2 - 3! 1. Select the catalog part number you wish manufactured with the singular exception of the final size. 2. Tell us the bore size of your block. We will manufacture the exact piston number you have selected except with proper clearance for your stated block dimension. 3. You will be billed by our forging number, not the catalog part number. CUSTOM PLATINUM PISTONS Manley Performance inventories the piston forgings listed below to manufacture custom pistons for original equipment engine producers, private label engine part suppliers and volume performance engine builders. We can also produce a forging within ten weeks for any other application a customer may desire. CUSTOM BLANK FORGING NUMBERS Part No. Bore Range Description Valve Angle Wrist Pin Length 581000-8 4.000" - 4.155" Small Block Chevy & Ford Flat Top 21-23 2.300" 582000-8 4.000" - 4.155" Small Block Chevy D Dish 21-23 2.500" 583000-8 4.120" - 4.185" Small Block Chevy Flat or Dish; Oldsmobile 18 2.750" / 2.950" 589000-8 4.000" - 4.060" Small Block Chevy Formula Won 21-23 2.300" 587000-8 4.000" - 4.060" Small Block Chevy, Chrysler, Ford with thicker deck Factory 2.500" 586000-8 4.470" - 4.625" Big Block Chevy Flat Top & Inverted Dome Factory 2.930" 581100-8 4.500" - 4.600" Big Block Chevy Hollow Dome Factory 2.930" 588000-8 3.550" - 3.700" Ford 4.6L and 5.4L 2618 Material Factory 2.500" 488000-8 3.550" - 3.700" Ford 4.6L and 5.4L High Silicon Street Master Material Factory 2.500" MINIMUM QUANTITIES Minimum quantities depend on the variance from pistons we have previously produced, but in general reasonably small numbers such as 80 pieces can be manufactured on a one time order basis. With an annual contract, even smaller monthly releases such as 40 pieces are possible. SELECTED PISTON PINS Manley Performance carries in stock the following piston pins to support our custom blank forging inventory. Forging No. Piston Pin Selection 581000 42215-42216 582000 42200-42204 - 42209 583000 42210-42211 - 42213-42214 586000 42219-42220 - 42221 587000 42200-42204 - 42205-42209 - 42222 588000 42203-42207 - 42227-42230 488000 42203-42207 - 42227-42230 589000 42215 581100 42219-42220 - 42221 Please refer to page 112 for piston pin detailed information GROOVE LOCK SPACERS Should your custom Platinum Piston requirements necessitate the wrist pin hole break into the oil ring groove, we can widen the oil ring groove and incorporate a grove lock spacer in one of the following sizes listed below. Part No. Description 46391-8 3.552" to 3.582" Bore 46393-8 3.700" Bore 46400-8 4.020" to 4.060" Bore 46401-8 4.125" to 4.155" Bore 46402-8 4.470" Bore 46403-8 4.500" to 4.560" Bore 46404-8 4.600" to 4.625" Bore 110
1960 SWARTHMORE AVENUE LAKEWOOD, NEW JERSEY 08701 PISTON RINGS PISTON RING SETS High strength ductile iron with barrel face in-lay plasma moly.005" oversize Second Ring: Low tension, reverse twist, taper face cast iron.005" oversize Oil Ring: Three piece, standard tension, low tension, or ultra low tension, full oil return Part No. Size Actual Bore Ring Widths Oil Ring Type 4" CHEVROLET and FORD 46352-8.025" 4.020" 1/16" x 1/16" x 3/16" Standard Tension (14-18 lbs.) 46353-8.035" 4.030" 1/16" x 1/16" x 3/16" Standard Tension (14-18 lbs.) 46355-8.040" 4.035" 1/16" x 1/16" x 3/16" Standard Tension (14-18 lbs.) 46354-8.045" 4.040" 1/16" x 1/16" x 3/16" Standard Tension (14-18 lbs.) 46356-8.065" 4.060" 1/16" x 1/16" x 3/16" Standard Tension (14-18 lbs.) 46213-8.035" 4.030".043" x.043" x 3 mm Standard Tension (14-17 lbs.) and Ultra Low Tension (4-6 lbs.) 46215-8.040" 4.035".043" x.043" x 3 mm Standard Tension (14-17 lbs.) and Ultra Low Tension (4-6 lbs.) 46214-8.045" 4.040".043" x.043" x 3 mm Standard Tension (14-17 lbs.) and Ultra Low Tension (4-6 lbs.) 46216-8.065" 4.060".043" x.043" x 3 mm Standard Tension (14-17 lbs.) and Ultra Low Tension (4-6 lbs.) 4 1/8" CHEVROLET 46160-8.005" 4.125" 1/16" x 1/16" x 3/16" Standard Tension (14-18 lbs.) 46163-8.035" 4.155" 1/16" x 1/16" x 3/16" Standard Tension (14-18 lbs.) 46260-8.005" 4.125".043" x.043" x 3mm" Standard Tension (14-17 lbs.) and Ultra Low Tension (4-6 lbs.) 46263-8.035" 4.155".043" x.043" x 3mm" Standard Tension (14-17 lbs.) and Ultra Low Tension (4-6 lbs.) 4.500 CHEVROLET 46450-8.005" 4.500" 1/16" x 1/16" x 3/16" Standard Tension (20-26 lbs.) and Low Tension (15-20 lbs.) 46453-8.035" 4.530" 1/16" x 1/16" x 3/16" Standard Tension (20-26 lbs.) and Low Tension (15-20 lbs.) 46456-8.065" 4.560" 1/16" x 1/16" x 3/16" Standard Tension (20-26 lbs.) and Low Tension (15-20 lbs.) 46458-8.105" 4.600" 1/16" x 1/16" x 3/16" Standard Tension (20-26 lbs.) and Low Tension (15-20 lbs.) 4.6L and 5.4L FORD 46600-8.005" 3.552" 1.5 mm x 1.5 mm x 3 mm Standard Tension (9-13 lbs.) 46620-8.025" 3.572" 1.5 mm x 1.5 mm x 3 mm Standard Tension (9-13 lbs.) 46630-8.035" 3.582" 1.5 mm x 1.5 mm x 3 mm Standard Tension (9-13 lbs.) As indicated above, certain ring part numbers are packaged with two sets of oil ring expanders. The ultra low and low tension expander is recommended for dry sump oil systems only, while the standard tension expander can be used in either wet or dry sump applications. PISTON RING INSTALLA ALLATION INSTRUCTIONS 1. All top compression rings require file fitting to acheive correct end gap. Use Manley tool P/N 41833. After grinding, stone all edges at each gap. Top Ring 2nd Ring Application End Gap End Gap Supercharged / Injected alcohol.018" /.020".012" /.014" Supercharged / Injected gasoline.022" /.024".012" /.014" Carbureted Gasoline Oval Track.018" /.020".012" /.014" Pro Stock, Competition,.018" /.020".012" /.014" Modified Production Drag Race Super Stock.018" /.020".010" /.012" Stock and Street Engines.016" /.018".010" /.012" 2. Install all compression rings with the marked side up. Top rings will be bevel up. Reverse twist second rings will be bevel down. 3. Be certain not to overlap the ends of the oil ring expander. The end gap of the oil ring rails may be from.035" to.080". 111
PISTON PINS & LOCK RINGS WRIST PINS Straight and taper wall construction Large O.D. chamfer pins requiring round wire locks Chrome moly ( 4340 ) and tool steel available Exacting size control and perfect concentricity Inside of each pin is totally free of tooling marks MANLEY PERFORMANCE PRODUCTS, INC. PHONE: 732-905-3366 FAX: 732-905-3010 Part No. Quantity Description Diameter Wall Type Material Length Wall Thickness Lock Rings Wgt / Grams 42215-8 8 pcs. SB Chevy.927" Straight Tool Steel 2.300".095" Spiral 74 42216-8 8 pcs. SB Chevy.927" Straight Tool Steel 2.300".130" Spiral 96 42241-8 8 pcs. SB Chevy.927" Straight Tool Steel 2.300".095" Round Wire 72 42242-8 8 pcs. SB Chevy.927" Straight Tool Steel 2.300".130" Round Wire 95 42204-8 8 pcs. SB Chevy.927" Straight Tool Steel 2.500".095" Spiral 79 42200-8 8 pcs. SB Chevy.927" Straight Tool Steel 2.500".125" Spiral 97 42209-8 8 pcs. SB Chevy.927" Straight Standard 2.500".150" Spiral 119 42210-8 8 pcs. SB Chevy.927" Straight Tool Steel 2.750".125" Spiral 109 42211-8 8 pcs. SB Chevy.927" Taper Tool Steel 2.750".105" -.140" Spiral 116 42213-8 8 pcs. SB Chevy.927" Straight Tool Steel 2.950".125" Spiral 117 42214-8 8 pcs. SB Chevy.927" Taper Tool Steel 2.950".100" -.140" Spiral 122 42219-8 8 pcs. BB Chevy.990" Straight Tool Steel 2.930".150" Spiral 147 42220-8 8 pcs. BB Chevy.990" Straight Tool Steel 2.930".180" Spiral 170 42221-8 8 pcs. BB Chevy.990" Taper Tool Steel 2.930".125" -.180" Spiral 161 42222-8 8 pcs. Chrys 360.984" Straight Tool Steel 2.500".120" Spiral 103 42227-8 8 pcs. Ford 4.6, 5.4L 22 mm Straight Tool Steel 2.500".120" Spiral 89 42230-8 8 pcs. Ford 4.6, 5.4L 22 mm Straight Tool Steel 2.500".150" Spiral 107 42203-8 8 pcs. Ford 4.6, 5.4L 22 mm Straight Tool Steel 2.500".120" Round Wire 88 42207-8 8 pcs. Ford 4.6, 5.4L 22 mm Straight Tool Steel 2.500".150" Round Wire 106 42205-8 8 pcs. Ford 351 W.912" Straight Tool Steel 2.500".120" Spiral 95 42243-4 4 pcs. Sport Compact 21 mm Straight Tool Steel 2.250".150" Round Wire TBA WRIST PIN LOCKS Wrist pin locks are shipped no charge with all Manley pistons Part No. Quantity Type Pin Diameter Description Weight / Grams 42296-16 16 pcs..072" Spiral.927" Small Block Chevrolet 3.6 42272-16 16 pcs..074" Round Wire.927" Small Block Chevrolet 2.8 42271-32 32 pcs..042" Spiral.990" Big Block Chevrolet & Small Block Chrysler 2.4 42269-32 32 pcs..042" Spiral.867" 4.6L / 5.4L - Ford 2.1 42270-16 16 pcs..061" Round Wire 22 mm /.867" 4.6L / 5.4L - Ford 2.7 112