Ag Leader Combine Installation Note: Indented items indicate parts included in an assembly listed above Part Name/Description Part Number 9520 Quantity by Model 9540 540C Parts Kit 2001312-69 1 1 1 Drill stub 11/32 in. 2001036-344 1 1 1 Flow sensor installation kit 2001300-6 1 1 1 Hex head cap screw 1/4 x 5/8 in. 2002001-25062 7 7 7 Hex nut 1/4 in. 2002051-25 7 7 7 Flat washer #10 2002071-10 7 7 7 Flat washer 1/4 in. 2002071-25 7 7 7 Flat washer 1/4 in. 2002071-25 8 8 8 Hex head cap screw 8 x 25mm 2002101-08025 6 6 6 Hex nut 8mm 2002151-08 6 6 6 Split lock washer 8mm 2002161-08 6 6 6 Flat washer 8mm 2002171-08 6 6 6 Permanent marker 2002813 1 1 1 Rail mount bracket (includes U-bolts) 4000281 1 1 1 Flow Sensor 4001883 1 1 1 Decal Lubrication guide 4003576 1 1 1 Deflector Plate 4003665 1 1 1 Module Kit Moisture/Speed 4101004 1 1 1 Moisture Sensor module 4001538 1 1 1 Module mounting plate 4000244 2 2 2 Speed Sensor module 4001005 1 1 1 EMU control cable 3ft. 4001539-3 1 1 1 Moisture sensor adaptor cable 4001605-1 1 1 1 Module installation kit 4101005 1 1 1 Drill 13/64 in. 2001000-20 1 1 1 Drill 9/32 in. 2001000-28 1 1 1 Transfer punch 11/32 in. 2001003-34 1 1 1 Hex head cap screw 1/4 x 3/4 in. 2002001-25075 5 5 5 Pan head screw 1/4 x 3/4 in. 2002033-25075 3 3 3 Hex nut 1/4 in. 2002051-25 5 5 5 Split lock washer 1/4 in. 2002061-25 5 5 5 External tooth lock washer 1/4 in. 2002063-25 3 3 3 Self-tapping screw 1/4 x 3/4 in. 2002075-25075 3 3 3 Hex serrated flange nut 1/4 in. 2002225 5 5 5 Sheet metal screw #14 x 1/2 in. 2002232-14050 3 3 3 Instruction Kit 4101137 1 1 1 Quick reference card Insight 2002831-36 1 1 1 Quick reference card Edge 2005976-ENG 1 1 1 Quick reference card Ag Leader Integra & Versa 2005979-ENG 1 1 1 Installation instructions 2006217 1 1 1 9560 560C PN: 2006217 October 2013 Rev C 1
Combine Installation Ag Leader Note: Indented items indicate parts included in an assembly listed above Part Name/Description Part Number 9520 Quantity by Model 9540 540C Cable Kit 4101138 1 1 1 System power cable 2000475-1 1 1 1 Cable inst. Kit 2000901-14 1 1 1 Drill 1/4 in. 2001001-25 1 1 1 Hole saw 1-3/8 in. 2001002-138 1 1 1 Alcohol swab packet 2002811 1 1 1 Gray plastic cable clamp 2002812 6 6 6 Cable tie 15 in. 2002817-15 10 10 10 Cable tie 6 in. 2002817-6 50 50 50 Adhesive mounting base 2 way 2002821-2 6 6 6 Grommet 1/2 in. I.D. x 1-3/8 in. P.H.D. 2002824-50 2 2 2 Grommet 3/4 in. I.D. x 1-3/8 in. P.H.D. 2002824-75 1 1 1 Cable clamp 1/2 in. 2002849 3 3 3 Cable clamp 3/4 in. 2002867 3 3 3 EMU power cable 16 ft. 2000909-2 1 1 1 CAN Bus Stub 2 ft. 4000220-1 1 1 1 CAN Bus Stub 3 ft. 4000318-3 1 1 1 CAN Bus harness 4000326-3 1 1 1 Header tee cable 4000571-5 1 1 1 Ground speed cable 13 ft. 4001970-13 1 1 1 Elevator speed cable 19 ft. 4003242-19 1 1 1 Elevator Mount System (EMS) 4100400 1 1 1 EMS Installation kit std. 2001322-1 1 1 1 Blade fuse 5 amp 2000867 3 3 3 Screw driver proximity switch 2001038 1 1 1 Hex nut 1/4 in. 2002051-25 6 6 6 Hex lock nut 1/4 in. 2002055-25 6 6 6 External tooth lock washer 1/4 in. 2002063-25 6 6 6 Self-tapping screw #8 x 3/8 in. 2002075-08038 5 5 5 Phillips pan head screw 1/4 in. x 1-3/4 in. 2002087-25175 6 6 6 Sheet metal screw #14 x 1/2 in. 2002232-14050 3 3 3 Permanent marking pen 2002813 1 1 1 Elevator Mount Unit (EMU) RH Std. 4000246 1 1 1 Moisture Sensor 3 ft. 4001215 1 1 1 9560 560C 2 October 2013 Rev C
Ag Leader Combine Installation Important Notices Please carefully follow these step-by-step instructions. If you have questions, contact Ag Leader at 515-232-5363 x 1. Direction words (LEFT and RIGHT) are commonly used when describing an installation procedure. Interpret direction words as if sitting in operator seat. Signal words (DANGER, WARNING, CAUTION and NOTE) are provided to draw attention to information that is important for the safe/correct installation and operation of this product. Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. CAUTION Indicates practices that may result in property damage, but do not involve personal injury. NOTE The preferred signal word to address practices not involving property damage, or personal injury. Section Contents Item Page System Line Art 4 Installing Display 5 Installing Display Cable 7 Installing Power Cable 9 Installing Speed Sensor Module 10 Installing Elevator Speed Cable 11 Installing Ground Speed Cable 13 Installing Header Position Cable 14 Installing Flow Sensor & Deflector Plate 15 Installing Elevator Mount Unit (EMU) 18 Installing Moisture Sensor Module 22 Installing Moisture Sensor 25 Installing CAN Bus, Module Stubs & EMU Power 26 Final Inspection 28 Operational Checkout 29 PN: 2006217 October 2013 Rev C 3
Combine Installation Ag Leader 1. Display 2. Display cable 3. Power control relay 4. Speed sensor module Figure 1. System line art 5. Speed module stub 6. CAN Bus harness 7. Moisture module stub 8. Moisture module 9. Moisture sensor cable 10. EMU control cable 11. Elevator Mount Unit 12. Flow sensor 4 October 2013 Rev C
Ag Leader Combine Installation Installing Display Required Parts: Part Number: (1) Display * (1) Square mounting base 4000280 (1) Rail-mount base (includes U-bolts & lock nuts) 4000281 (1) Mounting arm 4000279 (4) Phillips pan head screw 6 x 16mm 2002435-06016 (4) Split lock washer 6 mm 2002065-06 * Multiple display options are available 1. Install square base on back of display using (4) 6 mm pan head screws and split lock washers as shown in Figure 2. Figure 2. Square base installed 2. Install rail-mount base (Figure 3) on existing 3/4 in. rail that runs vertically along cab pillar on right side of cab. NOTE: It is not required, but it is recommended to cut off 1/2 in. of threads from U-bolts before installing rail-mount base. If threads are not cut down, articulation of mounting arm may be limited due to interference with U-bolts. 3. Mount display to rail-mount base using provided RAM arm. Secure display in a position that is convenient for viewing and within arms reach. Make sure that display does not obstruct vision through windows or mirrors. PN: 2006217 October 2013 Rev C 5
Combine Installation Ag Leader Figure 3. Rail-mount base 6 October 2013 Rev C
Ag Leader Installing Display Cable Combine Installation Required Parts: Part Number: (1) Display cable * (1) Power control relay 4000708-1 (1) Hole saw 1-3/8 in. 2001002-138 (1) Drill 1/4 in. 2001001-25 (1) Grommet 3/4 in. ID x 1-3/8 in. PHD 2002824-75 (1) Alcohol swab packet 2002811 Plastic cable anchors Cable ties * Multiple display cable options are available 1. Lower feeder house to allow access to area under cab. 2. Open right cab window to allow access to right side of cab floor. 3. Remove plastic tray located on floor to right of operator seat. 4. Locate area on floor free from obstructions for drilling 1-3/8 in. hole. Recommended location is between electrical panel on floor and back cab wall as shown in Figure 4. 5. Center punch location for 1-3/8 in. hole. Figure 4. Hole in cab floor PN: 2006217 October 2013 Rev C 7
Combine Installation Ag Leader CAUTION: Before drilling, ensure there are no hydraulic lines or electrical wires under cab that could be damaged. If hydraulic lines or wires are present, it is recommended to temporarily move them until hole has been drilled. 6. Drill hole in floor using provided 1-3/8 in. hole saw and 1/4 drill. For a clean installation, vacuum up metal shards before proceeding. 7. Connect display cable to mating connector on back of display and route cable down post. CAUTION: Never use force to mate electrical connectors. If connectors do not mate easily, they are not aligned properly. 8. Route cable to floor along cab pillar. Secure with provided adhesive-backed cable clips as necessary. 9. Continue routing display cable toward 1-3/8 in. hole in cab floor. Route individual connectors of display cable down through existing hole. 9-pin GPS, 4-pin power control relay, and 2-pin powerout connectors must remain inside cab. Route Ethernet connector first, then route remaining connectors. 10. Install provided split grommet around display cable and insert grommet into hole. NOTE: If GPS will be installed, route GPS cable through hole in floor and connect to mating 9-pin serial connector of display cable before installing grommet in floor. 11. Connect power control relay (Figure 1, #3) to mating connector of display cable. 12. Coil and secure excess length of display cable on floor in area that will be covered by floor tray. 13. Cut notch in front edge of floor tray near cab post to allow display cable to pass between tray and post. Reinstall floor tray. 8 October 2013 Rev C
Ag Leader Combine Installation Installing Power Cable Required Parts: Part Number: (1) Power cable 2000475-1 Cable ties 1. Locate (2) power studs under cab as shown in Figure 5. They are located several inches forward from hole where display cable passes through floor. Figure 5. Power studs under cab 2. Attach terminal of red fused wire to either power stud. CAUTION: To prevent accidental arcing, do not let wrench contact other metal parts when installing power wire. 3. Attach ground terminal of power cable to nearby ground stud located approximately 1 foot back from power studs. 4. Connect 3-socket tower connector on opposite end of power cable to mating 3-pin shroud connector of display cable that was routed down through cab floor in previous section. 5. Loop and securely tie excess power cable under cab away from moving parts. PN: 2006217 October 2013 Rev C 9
Combine Installation Ag Leader Installing Speed Sensor Module Required Parts: Part Number: (1) Speed Sensor module 4001005 (1) Module mounting plate 4000244 (1) Marking pen 2002813 (1) Punch 2001003-41 (1) Drill bit 9/32 in. 2001000-28 (2) Hex head bolt 1/4 x 3/4 in. 2002001-25075 (2) Flat washer 1/4 in. 2002071-25 (2) Split lock washer 1/4 in. 2002061-25 (2) Hex nut 1/4 in. 2002051-25 (2) Serrated flange nut 1/4 in. 2002225 1. Position module mounting plate on steel lip beneath back wall of cab as shown in Figure 6. Mark locations for (2) mounting holes along upper edge of mounting plate. Steel lip located beneath back wall of cab Figure 6. Speed Sensor module installed 2. Punch and drill (2) mounting holes using provided punch and 9/32 in. drill. 3. Secure module mounting plate using 1/4 bolts, flat washers, split lock washers and hex nuts. 4. Secure Speed Sensor module to mounting plate using provided serrated flange nuts. 10 October 2013 Rev C
Ag Leader Combine Installation Installing Elevator Speed Cable Required Parts: Part Number: (1) Elevator speed cable 4003242-19 Cable ties 1. From inside grain tank, unlatch and remove access panel from top of elevator. This will require removing screws that secure panel to grain tank wall. Elevator should look like Figure 7 with access panel removed. Panel will not be needed as long as Ag Leader flow sensor is installed. Re-install screws into threaded inserts of grain tank wall to prevent loss. Figure 7. Access panel removed from elevator 2. Locate elevator speed sensor connectors in grain tank (between clean grain elevator and grain tank wall) as shown in Figure 8. 3. Install tee end of elevator speed cable between existing speed sensor connectors. 4. Route cable through C-channel welded to side of clean grain elevator, then down through hole located at bottom of grain tank. Secure cable with zip ties as necessary to keep cable clear of moving chains etc. NOTE: Steps 5 and 6 can be performed later when CAN Bus is installed to more efficiently route and secure multiple cables at one time. PN: 2006217 October 2013 Rev C 11
Combine Installation Ag Leader 5. Route elevator speed cable forward to Speed Sensor module that is located beneath cab. Secure cable with zip ties along the way to keep it clear of moving parts. 6. Connect elevator speed cable to 6-pin Shaft Speed connector of Speed Sensor module. Elevator speed tee connection Front of combine Elevator speed cable and CAN Bus routed through C-channel for protection Figure 8. Elevator speed connection in grain tank 12 October 2013 Rev C
Ag Leader Installing Ground Speed Cable Combine Installation Required Parts: Part Number: (1) Ground speed cable 4001970-13 Cable ties 1. Raise feeder house to highest position. Turn engine OFF. 2. Locate ground speed sensor on top and near right end of ground drive transmission as shown in Figure 9. Make sure cylinder lock is in place before climbing under feeder house. Ground speed sensor Figure 9. Ground speed sensor 3. Install tee end of ground speed cable between existing harness and ground speed sensor. 4. Route ground speed cable along existing harness up to right rear corner of cab near location of Speed Sensor module. 5. Connect ground speed cable to 2-pin Ground Speed connector of Speed Sensor module. PN: 2006217 October 2013 Rev C 13
Combine Installation Ag Leader Installing Header Position Cable Required Parts: Part Number: (1) Header position cable 4000571-5 Cable ties 1. Locate header position sensor near right side of feeder house as shown in Figure 10. 2. Unplug sensor from combine wiring harness and plug header position tee cable between sensor and combine harness. 3. Route cable up and over Speed Sensor module. Secure with provided cables ties as necessary to keep cable clear of moving parts. 4. Connect header position cable to 8-pin Position Sensor connector of Speed Sensor module. NOTE: During the operational checkout, after a harvest configuration has been created in the display, the header sensor channel must be changed from 4 to 1 in order for the Speed Sensor module to recognize the header sensor signal. Header position sensor Figure 10. Header sensor 14 October 2013 Rev C
Ag Leader Combine Installation Installing Flow Sensor & Deflector Plate Required Parts: Part Number: (1) Flow sensor 4001883 (1) Deflector plate 4003159 (1) Drill stub 11/32 in. 2001036-344 (6) Hex head bolt 8 x 25mm 2002101-08025 (6) Flat washer 8mm 2002171-08 (6) Split lock washer 8mm 2002161-08 (6) Hex nut 8mm 2002151-08 (1) Marking pen 2002813 (1) Punch 2001003-41 (1) Drill bit 9/32 in. 2001000-28 (6) Head head bolt 1/4 x 5/8 in. 2002001-25062 (6) Flat washer #10 2002071-10 (6) Flat washer 1/4 in. 2002071-25 (6) Hex nut 1/4 in. 2002051-25 1. If elevator access panel has not already been removed, refer to step 1 on page 11 for details. 2. Remove impact plate of factory-installed flow sensor and U-shaped metal bracket that are shown in Figure 11. NOTE: Only the impact plate and side support brackets will be removed. The flow sensor will remain installed to provide necessary feedback to the in-cab display. With the impact plate removed, the in-cab display will report a yield value of zero. (2) Impact plate bolts (4) Bracket bolts Figure 11. Factory-installed components to remove PN: 2006217 October 2013 Rev C 15
Combine Installation Ag Leader 3. Remove top section of existing elevator deflector by removing (4) mounting bolts (2 from each side of elevator) as shown in Figure 12. Remove (2) deflector mounting bolts from each side of elevator Figure 12. Deflector plate mounting screws to remove (2 on each side) 4. Install provided replacement deflector plate in place of existing deflector that was just removed using provided 8 x 25mm bolts with flat washers, lock washers and hex nuts. Do not fully tighten yet. 5. With new deflector loosely installed, adjust position of deflector until clearance between tip of paddle and deflector is 3/8 5/8 in. A paddle must be in vertical position for this measurement, so it may be necessary to advance elevator chain by hand. This can be done by turning a large pulley on left side of machine above rear tire. With deflector properly positioned, mark locations for front (2) mounting holes. 6. Punch and drill (2) holes for front mounting bolts. 7. Install provided 8 x 25 mm bolts with flat washers, lock washers and hex nuts through front mounting holes. Fully tighten all deflector mounting bolts at this time. 8. Position flow sensor on top of clean grain elevator so end with load cell is toward front of combine as shown in Figure 13. Holes and slots around perimeter of flow sensor should line up with flange at top edge of elevator head. 16 October 2013 Rev C
Ag Leader Combine Installation Figure 13. Flow sensor installed 9. Mark locations for (6) mounting holes onto flange of elevator and drill holes using provided 9/32 in. drill. 10. Cut a small slot into flow sensor housing as shown in Figure 14. This slot will allow CAN Bus harness to pass through when it is installed in a following section. NOTE: Flow sensor will not be installed at this time. It will be bolted to elevator after CAN Bus is routed in a following section. Figure 14. Slot cut in flow sensor with CAN Bus passing through PN: 2006217 October 2013 Rev C 17
Combine Installation Ag Leader Installing Elevator Mount Unit (EMU) Required Parts: Part Number: (1) Elevator mount unit (EMU) 4000246 (1) Decal lubrication guide 4003576 (1) Marking pen 2002813 (1) Punch 2001003-41 (1) Drill bit 9/32 in. 2001000-28 (5) Pan head bolt 1/4 x 1-3/4 in. 2002087-25175 (5) External tooth lock washer 1/4 in. 2002063-25 (5) Hex nut 1/4 in. 2002051-25 (5) Hex lock nut 1/4 in. 2002055-25 (3) Sheet metal screw #14 x 1/2 in. 2002232-14050 (1) Metal file 2001006 1. Disassemble plastic spacer block from EMU housing. NOTE: Combines intended for use in rice or grass seed require that a modification be made to outlet hole on plastic spacer block as shown in Figures 15 & 16. If you do not intend to harvest rice or grass, do NOT remove this area. Wall to remove Figure 15. Standard block Figure 16. Modified block 2. Measure 38 in. up from top edge of lower boot as shown in Figure 17 and make a horizontal mark on elevator for reference in the next step. Do not be concerned about damage to lubrication decal on elevator a new decal is provided in kit. 18 October 2013 Rev C
Ag Leader Combine Installation 38 in. from lower boot (top edge of spacer block) Figure 17. Measurement from lower boot for EMU placement 3. Position spacer block on right side of clean-grain elevator so that back of spacer block is 1/2 to 1 in. away from back edge of elevator and top of spacer block is aligned with horizontal mark on elevator that is 38 in. above boot seam. Before proceeding to the next step, verify that proposed vertical location of EMU will not interfere with normal operation of gull-wing door. 4. Carefully trace around inlet and outlet holes of spacer block using a permanent marker or scribe. Use provided 9/32 in. drill to mark locations for (5) mounting holes. 5. Extend opening of inlet hole to 8 in. so outline of cutouts on elevator matches cavity on back of spacer as shown in Figure 18. NOTE: Extending dimensions of inlet hole is critical for operation of EMU. If dimensions are not extended, moisture may be inaccurate due to low volume of grain passing by sensor. PN: 2006217 October 2013 Rev C 19
Combine Installation Ag Leader Figure 18. Holes and cutouts marked 6. Drill 1/2 in. holes in all corners of inlet and outlet holes. Drill (5) 9/32 in. holes for mounting EMU to elevator. 7. Cut inlet and outlet holes using an appropriate cutting tool. Stay inside marked lines. 8. File edges of holes to remove burrs or sharp edges that may wear chain paddles or prevent clean mounting of EMU. 9. Install external tooth lock washers on (5) 1/4 x 1-3/4 in. pan head screws and insert into mounting holes from inside elevator. Install hex nuts outside. See Figure 19. 20 October 2013 Rev C
Ag Leader Combine Installation Figure 19. Holes cut, mounting bolts installed 10. Install spacer block over mounting screws. 11. Secure EMU housing on top of spacer block with (5) 1/4 in. lock nuts. 12. Install (3) sheet metal screws into spacer block to complete installation. NOTE: EMU electrical cover will be installed in next section. PN: 2006217 October 2013 Rev C 21
Combine Installation Ag Leader Installing Moisture Sensor Module Required Parts: Part Number: (1) Moisture module 4001538 (1) Module mounting plate 4000244 (1) EMU control cable 4001539-3 (1) Marking pen 2002813 (1) Punch 2001003-41 (1) Drill bit 9/32 in. 2001000-28 (2) Hex head bolt 1/4 x 3/4 in. 2002001-25075 (2) Split lock washer 1/4 in. 2002061-25 (2) Hex nut 1/4 in. 2002051-25 (2) Hex serrated flange nut 1/4 in. 2002225 1. Position module mounting plate on side of elevator above EMU as shown in Figure 20. Align (2) holes closest to front edge of elevator near middle of flange that runs entire length of front side of elevator. Mounting plate Figure 20. Mounting plate installed above EMU NOTE: When determining mounting location, ensure cabling will reach between Moisture Sensor module and EMU. 2. Mark locations of (2) front holes using permanent marker or scribe. 3. Punch and drill (2) holes using provided punch and 9/32 in. drill. 22 October 2013 Rev C
Ag Leader Combine Installation 4. Secure mounting plate to elevator using provided 1/4 in. cap screws, lock washers and hex nuts. 5. Secure Moisture Sensor module to 1/4 in. studs of module mounting plate using serrated flange nuts as shown in Figure 21. Figure 21. Moisture Sensor module installed 6. Connect 8-position deutsch plug of EMU control cable with mating CONTROL receptacle of moisture module. 7. Connect weather pack connectors of EMU control cable to EMU components. 3-position shroud mates with proximity switch and 2-position tower mates with motor as shown in Figure 22. PN: 2006217 October 2013 Rev C 23
Combine Installation Ag Leader Prox. Switch Motor Figure 22. EMU control cable connected to EMU 8. Reinstall electrical cover onto EMU. A slot on side of electrical cover allows module cabling to pass through. 24 October 2013 Rev C
Ag Leader Installing Moisture Sensor Combine Installation Required Parts: Part Number: (1) Moisture sensor with integral cable 4001215 Cable ties 1. Locate moisture sensor as shown in Figure 23. Provided sensor is a new revision as of August 2009. Functionally it is identical to its predecessor, but there are a couple of noteworthy differences. a. Sensor cover is integrated into moisture sensor assembly for ease of installation. b. Ground strap has been eliminated. Electrical connection between moisture sensor and EMU is achieved through the mounting stud/wing-nut/sensor housing interface. Figure 23. Moisture sensor 2. Install moisture sensor into EMU housing by engaging tab on bottom of moisture sensor cover with tab on side of housing. Tilt sensor upward to insert sensor blade into grain cavity and secure cover with a wing nut. 3. Route moisture sensor cable to moisture module. Connect 8-position deutsch plug of moisture sensor cable with mating SENSE receptacle of moisture module. 4. Secure excess cable with zip ties to keep it clear of moving parts. PN: 2006217 October 2013 Rev C 25
Combine Installation Ag Leader Installing CAN Bus, Module Stubs and EMU Power Required Parts: Part Number: (1) CAN Bus harness 4000326-3 (1) Moisture module stub 4000220-1 (1) Speed module stub 4000219-1 (1) EMU battery power cable 2000909-3 (1) Grommet 1/2 in. ID x 1-3/8 in. PHD 2002824-50 Cable clamps Cable ties NOTE: Begin routing CAN Bus at Moisture Sensor module and work toward flow sensor and display cable as detailed in the following steps: 1. Plug gray female connector of moisture module stub into mating gray male connector of Moisture Sensor module. 2. Plug black female connector of moisture module stub into Y-Splice of CAN Bus harness. NOTE: The CAN Bus harness resembles a Y configuration. (2) cables are connected with a Y-Splice on one end and corrugated together for several feet. Moisture module stub plugs into Y-Splice on double corrugated end. 3. Plug 2-socket tower connector of EMU power cable into mating 2-pin shroud connector of Moisture Sensor module. 4. Route moisture module stub, CAN Bus harness and EMU power cable up and toward body of combine on front side of clean grain elevator. Secure cables to an existing harness from elevator to body of combine. 5. At body of combine, route power cable to battery box located on right side of combine behind elevator as shown in Figure 24 for 9540 and 9560 models. For 9520 models, battery box is on left side of machine. Connect fused terminal of power cable to positive terminal of battery. Connect black wire to negative terminal. Check for 12-volt nominal power across terminals. 6. Route CAN Bus labeled To Flow Sensor up into grain tank through hole in floor between clean grain elevator and outer grain tank wall. Route CAN Bus through C-channel illustrated in Figure 8 for protection from moving chains and sprockets (same routing as elevator speed cable). Proceed routing CAN Bus to top side of clean grain elevator where it will be accessible to plug into flow sensor. 7. Inside grain tank, install flow sensor with enough length of CAN Bus above flow sensor to make it to connector as shown in Figure 14 on page 17. 8. Secure flow sensor to elevator using provided 1/4 x 5/8 in. bolts, washers and hex nuts. Installation inside grain tank is complete. 26 October 2013 Rev C
Ag Leader Combine Installation Power & ground wires Figure 24. Power connection at battery box 9. At ground level, route CAN Bus harness (and elevator speed cable if it has not already been routed) forward to area under cab near display cable. Secure with zip ties as necessary to keep clear of moving parts. See Figure 25 for cable routing. 10. Connect CAN Bus labeled To Speed Module to display cable. Black female connector of display cable mates with black male connector of Y-Splice on CAN Bus. PN: 2006217 October 2013 Rev C 27
Combine Installation Ag Leader Cables routed forward Figure 25. CAN Bus routing 11. Plug black female connector of 3 ft. module stub into remaining white male connector of Y-Splice on main CAN Bus harness. 12. Plug gray female connector of 3 ft. module stub into 4-pin CAN Bus connector of Speed Sensor module. 13. Secure excess CAN Bus under cab near display cable using zip ties. Final Inspection Installation is complete. Walk around combine to verify the following: All cable connections have been made. Excess cable has been tied out of the way, to avoid interference All tools have been removed from combine. All fasteners are tight 28 October 2013 Rev C
Ag Leader Combine Installation Operational Checkout An operational checkout cannot be performed until a harvest configuration has been created and activated. Refer to Quick Reference Sheet (see instruction kit) or Operator s Manual for instructions. 1. Press and release power button. 2. Create and activate a harvest configuration. a. Refer to Quick Reference Sheet and/or Operator s Manual. 3. Verify CAN modules are powered and communicating. a. Each module has an LED indicator. It should flash green. b. Flow sensor LED is located on load cell. Most flow sensors have a hole in housing that enables viewing LED without removing sensor. c. The following modules should be listed as CAN devices within the display: 239 SPEED MODULE 240 FLOW SENSOR 244 MOISTURE MODULE 4. Verify the following analog input signals (a, b & c can be verified at the RUN screen, but (d) must be verified through the DIAGNOSTIC screen): a. ELEVATOR SPEED (RPM) signal. 1. Elevator speed should register zero with separator off. 2. Engage separator and header. Display should register RPM value. At full throttle, elevator speed is approximately 425 RPM +/- 50. b. GROUND SPEED (MPH) signal. 1. Ground speed should register zero with combine at rest. 2. Move combine slowly. Display should register MPH value at low speeds (below 1 MPH). NOTE: If using wheels as primary speed sensor, ground speed reading on display may not agree with combine readout until system has been calibrated. c. HEADER HEIGHT (%) signal 1. Raise and lower header. Header height % should increase and decrease respectively. d. TEMPERATURE (C) signal. 1. Temperature in Celsius should be displayed as a value other than zero. Accuracy is not important, as it will be calibrated later. PN: 2006217 October 2013 Rev C 29
Combine Installation Ag Leader Revision History Date Revision Initials Changes Jul 2012 A SLH - Initial release - Added support for Challenger 5x0C models Dec 2012 B SLH - Changed CAN Bus harness and ground speed cable to more appropriate lengths Oct 2013 C CAR - Update Branding 30 October 2013 Rev C