Owner's Manual Model: ATV---QR (0) ( Gallon Lawn & Garden/ATV Sprayer) Technical Specifications Gal. Corrosion-Resistant Polyethylene Tank Volt Diaphragm Pump,. g.p.m. - 60 psi Ft. Handgun Hose Ft. max. vertical throw, 0 Ft. max. horizontal throw Pressure Gauge (0-0 psi) -zzle Boom Assembly (0" Spray Coverage) Corrosion-Resistant Nylon zzles Pressure Adjust (recirculation) Line w/on-off control This sprayer may be mounted to most makes of agricultural ATV vehicles. Caution: Always check the vehicle load rating before using the sprayer. The loaded weight of this sprayer and boom assembly is about 70 lbs. when the tank is full. Care must be taken not to tip the vehicle over backwards, expecially when starting or accelerating. Assembly General Information Thank you for purchasing this product. The purpose of this manual is to assist you in operating and maintaining your lawn & garden/atv sprayer. Please read it carefully, as it furnishes information which will help you achieve years of trouble-free operation. Warranty/s/Service For home usage, products are warranted for one year from date of purchase against manufacturer or workmanship defects. Commercial users have a 0 day warranty. Your authorized dealer is the best source of replacement parts and service. To obtain prompt, efficient service, always remember to give the following information.... Install the Quick Release Brackets to the tank as shown in the exploded view drawing.. Place the tank, with the brackets attached, on your ATV carrier rack.. Slide boom mounting brackets into the Quick Release Brackets. Use Cam handles on Quick Release Brackets to secure boom mounting brackets.. Attach the nozzle harness assembly to the boom sub-assembly. This is held in place with plastic retaining clips, at the elbows.. Attach the boom assembly to the boom mounting brackets, making sure the boom is centered. 6. Thread the pressure gauge into the manifold assembly. Use teflon tape or thread sealant on threads to insure no leaks. 7. Connect the wiring harness to the rear of the pump. Clip the alligator clip ends to a fully charged Volt battery. Red wire to the 'Hot' connection, and black wire to the 'Ground'. 7. Remove the drain plug assembly and handgun clips from the parts bag. Attach them to the tank as shown in the exploded view drawing. *** IMPORTANT REMINDER *** A Inlet from Tank "ON/OFF" Valve Screen/Filter Washer Detail A This unit comes with an On/Off valve, located near the inlet of the tank, towards the underside. (See Detail A) You must make sure the valve is in the "open" position before using your unit. - Correct Description and/or part number. - Model number/serial number of your sprayer. descriptions and part numbers can be obtained from the illustrated parts list section(s) of this manual. Whenever you need parts or repair service, contact your distributor/dealer first. For warranty work, always take your original sales slip, or other evidence of purchase date, to your distributor/dealer. www.fimcoindustries.com 00 FIMCO Lane, P.O. Box 700, rth Sioux City, SD 70 Toll Free Phone: 00--007 : Toll Free Fax: 00--00 [00 (/)] Printed in the U.S.A.
Testing the Sprayer NOTE: It is VERY important for you to test your sprayer with plain water before actual spraying is attempted. This will enable you to check the sprayer for leaks, without the possibility of losing any expensive chemicals. Add water to the tank & drive to the starting place for spraying. When you are ready to spray, turn the boom valve to the "on" position. This will start solution spraying from the tips of the boom. The pressure will decrease slightly when the boom is spraying. Adjust the pressure by turning the "ON/OFF" valve lever on the pressure adjust valve. Read the operating instructions and Initially begin spraying by closing the 'pressure adjust' valve (this is the ON/OFF valve located at the end your manifold assembly) and opening the boom line valve (this is the 'center' valve on the manifold). This will enable the air in the line to be eliminated (purged) through all the tips, while building pressure. When everything tests correctly (no leaks, & good pressure), add the desired chemicals to the mixture and water combination and start your spraying operation. Adjust the pressure and spray as you did in the testing procedure. Conditions of weather and terrain must be considered when setting the sprayer. Do not spray on windy days. Protective clothing must be worn in some cases. Be sure to read the chemical label(s) correctly! Calibration Chemical labels may show application rates in gallons per acre, gallons per 00 square feet, or gallons per 0 square feet. You will note that the tip chart shows all of these rating systems. Once you know how much you are going to spray, then determine (from the tip chart) the spraying pressure (PSI), and the spraying speed (). Determining the proper speed of the pulling vehicle can be done by marking off 0, 0, & 00 feet. The speed chart indicates the number of seconds it takes to travel the distances. Set the throttle and with a running start, travel the distances. Adjust the throttle until you travel the distances in the number of seconds indicated by the speed chart. Once you have reached the throttle setting needed, mark the throttle location so you can stop and go again, returning to the same speed. Add water and proper amount of chemical to the tank and drive to the starting place for spraying. Speed Chart Time Required in seconds to travel a distance of: Speed in M.P.H. (Miles per Hour) 0 Ft. 0 Ft. 00 Ft..0.0.0 6 sec. 6 sec. 6 sec. 6.0 7.0 7 6.0 7.0.7.0.0.0. 7.6 6. 7 6 (Color) Chart for TKT-VP, TF-VP, & 0DT.0 s Gallons Per Acre - Based on Water Spray PressureCapacity Height (psi) (GPM) 7. " Spray Height " Spray Height " 0 0 Pressure (psi) 0 0 Pressure (psi) 0 0.0.. Capacity (GPM).0.. Capacity (GPM).0.. Operation Your sprayer is equipped with an ON/OFF switch. This is on the wire assembly that you hook up to your battery. The "-" is the "ON" position and the "o" is the "OFF" position for the switch. In addition to the ON/OFF switch, the pump is equipped with an electronic pressure switch that is factory preset for it to shut off at 60 p.s.i.. This switch assembly is the 'square box' on the head portion of the pump. Always fill the tank with a desired amount of water first, and then add the chemical slowly, mixing as you pour the chemical into the tank. You may use the handgun to spray into the solution in order to mix the chemical and water. Initially begin spraying by opening the handgun. This will enable the air in the line to be purged through the handgun tip, while building pressure. The pumping system draws solution from the tank, through the strainer/filter, and to the pump. The pump forces the solution under pressure to the handgun and/or boom nozzles. Open the handgun by squeezing the handle lever. Rotating the adjustable nozzle tip on the handgun will change the tip pattern from a straight stream to a cone pattern (finer mist). Four things must be considered before spraying with the boom:.... Using the Boom zzles How much chemical must be mixed in the tank. Rate of spray (gallons per acre to be sprayed) What pressure (p.s.i.) will be used. Speed traveled (mph) while spraying. - Refer to the chemical label to determine your chemical mixture. - See the tip chart to determine the pressure to be used. The chart will also show the speed used when spraying. - Start the pump and open the valve(s) to the boom nozzles. - Check the spray pattern. Usually you can see the coverage better on a solid concrete surface, such as a driveway. - Raise or lower the nozzles so that you will have a good coverage pattern. Generally the proper height will be about inches from the object(s) being sprayed. 6. 76 0 Gallons Per 00 Sq. Ft. - Based on Water.0.0..7.7.7.06.00...6.6 Gallons Per 0 Sq. Ft. - Based on Water....7..6 6.. 0 7. 7...6..0....0... 6.. 7.7.....6.7 7....76...0.0.0.0.0.0..07.0.06.0.0.0.7.07.0.0.0.0.07.6..06.0.0.07.0 Page
Pump Model: 77 Available Replacement s 7 6 Item Qty Description 7 6 6 66 67 6 6 7 7 0-000 6 6 0 7. Amp 'Mini Blade' Fuse Port Kit Fitting, /" MNPT Port Kit Fitting, /" Hose Barb Port Kit Fitting, /" Hose Barb Upper Housing Assembly Plunger Kit Pressure Switch Assembly Pkg. () Clips (Port Fitting) Check Valve Kit (w/o-ring) Diaphragm/Piston/Cam/Bearing Kit Mounting Feet (Pkg of ) Troubleshooting the Pump: Motor does not run: Check for loose wiring connection(s). Make sure the 'ON/OFF' switch on the lead wire assembly is in the on position. "I" is the 'ON' position and 'O' is the 'OFF' position. Check for defective pressure switch. Make sure you are connected to a good volt power source. Make sure your on/off switch is in the 'on' position. Remove the cap to the pressure switch. Pull both red wires off of their terminals, and touch the two ends together. If your pump runs when you do this, your pressure switch will need to be replaced. Check the fuse. Check for low voltage at the power supply. Pump Specifications Pump does not prime: Flow Rate:. GPM @ Open Flow Check for air leaks in supply line. Current:. Amps @ 0 PSI Check for debris in the check valve assembly. Check for defective check valve. Check Valve: Viton Check for clogged strainer/filter. Port Type: Plug-In Port Check for cracks in the pump housing. Motor Voltage: Volts DC Check for empty product supply. Pulsating flow (surging): Check for defective pressure switch. Check for leaks in the discharge line. Check for restriction in the discharge line. Check for debris in nozzle orifice. Discharge hose may be too long. Check for clogged strainer. Motor continues to run after discharge is shut off: Check for empty product supply. Check for open bypass valve. (if equipped) Check for low voltage. Check for leak in discharge line. Check for defective or dirty check valve. Check for defective pressure switch. Volt Connection Fuse Pump 'Model' (Here on Label) Wetted s Housing: Polypropylene Diaphragm: Liquid Temperature: GPM = Gallons Per Minute PSI = Pounds per Square Inch DC = Direct Current 7xxxx 000000.. Santoprene 0 F max. Pump 'Serial' (Here on Label) Inlet Outlet Page
Exploded View: ATV---QR (0) 6 7 7 A 7 SEE DETAIL 'B'....... 6 6... 7..... After Spraying DETAIL 'A'... Approximate Unit Dimensions: Tank Length = " Boom Length = " Width = " - 0" Height = 6 /". DETAIL 'B' After use, fill the sprayer tank part way with water. Start the sprayer, and allow the clear water to be pumped through the plumbing system and out through the spray nozzles. Refill the tank about half full with plain water and use FIMCO Tank Neutralizer and Cleaner, and repeat cleaning instructions above. Flush the entire sprayer with the neutralizing/cleaning agent, then flush out one more time with plain water. Follow the chemical manufacturer's disposal instructions of all wash or rinsing water. For the boom, (if applicable) remove the tips and screens from the nozzle assemblies. Wash these items out thoroughly. Blow the orifice clean and dry. If the orifice remains clogged, clean it with a fine bristle (NOT WIRE) brush, or with a toothpick. Do not damage the orifice. Water rinse and dry the tips before storing. WARNING: Some chemicals will damage the pump valves if allowed to soak untreated for a length of time! ALWAYS flush the pump as instructed after each use. Storing Sprayer When sprayer is not in use, release Cam Lock Handles. This is to prevent deforming of Cam Lock Mechanism. Do not use QR bracket Cams to hold and store boom in vertical position...6....7 Page Winter Storage Drain all water out of your sprayer, paying special attention to the pump, handgun, and valve(s). These items are especially prone to damage from chemicals and freezing weather. The sprayer should be winterized before storage by pumping a solution of RV antifreeze through the entire plumbing system. This antifreeze solution should remain in the plumbing system during the winter months. When spring time comes and you are preparing your sprayer for the spray season, rinse the entire plumbing system out, clearing the lines of the antifreeze solution. Proper care and maintenance will prolong the life of your sprayer.
Item Qty. Description 006 /-nc Hex Flanged Toplock Nut Gr. 0 Hose, /"- Brd. x " 0 Hose, /"- Brd. x Ft. 0 /6-nc x /" lg Flat Head Screw (0) W/Locking Patch 607 Qucik Release Bracket - Flat Fixed Height 6 0 /" Black Nylon Loom Cable Clamp 7 0 Hose Clamp, /" 006 Spray Wand Clip, for Blow-Molded Tanks 0 Tank Lid w/lanyard 070 Grommet 0 Siphon Tube 00 Rigid By-Pass Tube Assembly (FIMCO --0 Tanks) -. Pump 767 #- x /" Phillips Truss Head Machine Screw 76 #- x " Phillips Truss Head Machine Screw 7 #- x /" Phillips Truss Head Machine Screw 6 77 /"- x /" Phillips Truss Head Machine Screw 7 7 #- x /" Machince Screw, Phillips Round Head Quick Connect Manifold - Quick Connect Quarter Turn Cap 0 Quick Connect Manifold - Flat Washer - Hose Barb Seal 60 Low-Flow Spray Wand w/x-6 6707 " DRY 0# BACK MOUNT GAGE 6 Gallon Tank (White/Side-Mount Pump) 77 Drain Plug Cap, Tether, and Washer Assembly Intake/Siphon Tube/Screen Detail Typical L&G/ATV Sprayer (not including the 'EC' units) s List: ATV---QR (0) Item Qty. Description 777 Intake Sub-Assembly. 6 Port Kit Fitting, /" Hose Barb. 6 Strainer, " Filter Washer. 0 Poly Swivel, /" Hose Barb. 006 Poly Knurled Swivel Nut, /" FGHT. 0 Hose Clamp (/"-/").6 07 /" Polyspring Hose x /".7 Swivel Shut-Off 77 High Flo Gold Series. GPM Pump 6 7 Lead Wire Assembly w/a Fuse & 0A Clips (6" Long) 7 7 ATV Quick Release Bracket Assembly 77 Rigid -zzle ATV-/ Boom Assembly. 077 Boom Mount Angle - zzle (Quick Release). 776 -zzle Harness (/").. 0 Hose Clamp, /".. 0 Hose, /"- Brd. x -/".. 776 ELL zzle Sub-Assembly (/").. 776 ELL zzle Sub-Assembly (/").. 060 Poly Hose Tee, /" HB. 0 Plastic Retaining Clip ( & 6 Ga.). 0 Nylon Cable Tie 07 Quick Connect Manifold Assembly - / Hose Barbs - By-Pass Open. Quick Connect Manifold - Quick Connect Quarter Turn Cap. 0 Quick Connect Manifold - Flat Washer - Hose Barb Seal. Quick Connect Manifold - /" Hose Straight Barb. Quick Connect Manifold - Support Bracket. 07 Quick Connect Manifold Assembly - All Ports Open 'Cut' View of a 'Typical' Tank (looking inside) to Inlet of Pump Knurled Nut Make sure the siphon tube is rotated so that the tube just touches the bottom of the tank. Siphon Tube Nylon Shut-Off Valve (/" GHT) Strainer, " Filter Washer Vlave "Open" Valve "Closed" The suction line of your sprayer should contain a 'siphon tube', or 'intake tube', which should be rotated so that it just touches the bottom of the tank surface. (see Detail Views) Reach in and rotate it, as needed, if not already in this position. A nylon shut-off valve is threaded onto the pipe nipple, at the intake location on the tank. It is at this location so you can shut off the flow of solution, to access your system's screen, for cleaning. Checking/Cleaning the sprayer's filter/screen: - Shut the nylon valve to the 'Closed' position. (lever is perpendicular to the flow of fluid) - Unscrew the knurled nut from the shut-off valve, leaving the valve connected to the tank. - Swing (swivel) the intake assembly towards you. Look in the nut you JUST unscrewed. There is a screen/washer there. - Remove the screen and clean as necessary. Replace when done and reassemble the entire assembly. - Make sure the valve in turned to the 'Open' position before restarting your pump. Page