ON-VEHICLE SERVICE

1- CLUTCH General Information/Service Specifications/ Lubricants/On-vehicle Service GENERAL INFORMATION 110001009 The clutch is a dry single-disc, diaphragm type; hydraulic pressure is used for the clutch control. SERVICE SPECIFICATIONS 1100001 Items Standard value Clutch pedal height mm 1 11 Clutch pedal clevis pin play mm 1 Clutch pedal free play mm 1 Distance between the clutch pedal and the toeboard when the clutch is disengaged mm or more LUBRICANTS 1100000 Items Specified lubricants Quantity Clutch fluid Brake fluid DOT or DOT As required Push rod assembly Rubber grease Boot Release cylinder push rod MITSUBISHI genuine grease Part No. 0101011 Clutch pedal height A ON-VEHICLE SERVICE 11000901 CLUTCH PEDAL INSPECTION AND ADJUSTMENT 1. Turn up the carpet, etc. under the clutch pedal.. Measure the clutch pedal height. Standard value (A): 1 11 mm Push rod Locking nut. If the height of the clutch pedal is outside the standard value, loosen the lock nut and adjust the pedal height to the standard value using the adjusting bolt or push rod. Locking nut Adjusting bolt

CLUTCH On-vehicle Service 1- Clutch pedal clevis pin play B. Measure the clutch pedal play. Standard value (B): 1 mm. If the clutch pedal play is not within the standard value, loosen the locking nut and move the push rod to adjust. Caution Do not push in the master cylinder push rod at this time. Clutch pedal free play Distance between the clutch pedal and the toeboard when the clutch is disengaged C. After completing the adjustments, confirm that the clutch pedal free play (measured at the face of the pedal pad) and the distance between the clutch pedal (the face of the pedal pad) and the toeboard when the clutch is disengaged are within the standard value ranges. Standard value (C): 1 mm Standard value (D): mm or more. If the clutch pedal free play and the distance between the clutch pedal and the toeboard when the clutch is disengaged do not agree with the standard values, it is probably the result of either air in the hydraulic system or a faulty master cylinder or clutch. Bleed the air, or disassembly and inspect the master cylinder or clutch.. Turn back the carpet, etc. D BLEEDING 110010099 Specified fluid: Brake fluid DOT or DOT Caution Use the specified brake fluid. Avoid using a mixture of the specified fluid and other fluid.

1- CLUTCH Clutch Pedal CLUTCH PEDAL 1100101 REMOVAL AND INSTALLATION Pre-removal Operation Removal of Relay Box in Passenger Compartment <L.H. drive vehicles> Post-installation Operation Clutch Pedal Adjustment (Refer to P.1-.) Installation of Relay Box in Passenger Compartment <L.H. drive vehicles> <WD, WD (G)> 9 Nm 10 1 Nm 1 11 1 11 1 1 1 <WD (D)> 10 9 Nm 1 Nm 11 Nm 1 11 11 1 9 1 1 Removal steps 1. Clutch master cylinder installation nut. Clevis pin. Clutch support member mounting bolt. Adjusting bolt. Clutch pedal mounting bolt. Turnover spring bracket. Bushing. Turnover spring 9. Bushing 10. Clutch support member 11. Bushing 1. Spacer 1. Pedal return spring 1. Pedal pad 1. Clutch pedal

CLUTCH Clutch Control 1- CLUTCH CONTROL 11001901 REMOVAL AND INSTALLATION Pre-removal Operation Clutch Fluid Draining Post-installation Operation Clutch Fluid Supplying Clutch Fluid Bleeding (Refer to P. 1-.) Clutch Pedal Adjustment (Refer to P. 1-.) R.H. drive vehicles L.H. drive vehicles 1 1 Release fork 1 Nm 9 1 Nm Release cylinder push rod Grease: MITSUBISHI Genuine grease Part No. 0101011 or equivalent 9 1 Nm <WD> <WD (G)> <WD (D)> 0 Nm 0 Nm 0 Nm Clutch master cylinder removal steps Hydraulic unit <L.H. drive diesel-powered vehicles with ABS> 1. Clevis pin. Push rod damper <L.H. drive diesel-powered vehicles with ABS>. Clutch master cylinder. Sealer Clutch release cylinder removal steps. Eye bolt. Bracket <WD (G)>. Clutch release cylinder Clutch line removal steps. Eye bolt. Clutch hose 9. Clutch tube

1- CLUTCH Clutch Control DISASSEMBLY AND REASSEMBLY 1100101 CLUTCH MASTER CYLINDER 1 1 Clutch fluid: Brake fluid DOT or DOT Grease: Rubber grease Piston repair kit Disassembly steps 1. Piston stop ring. Damper and push rod. Boot. Piston assembly. Reservoir cap. Reservoir. Reservoir band. Master cylinder body Caution Do not disassemble piston assembly.