Document Number Document Revision Repair Parts Sheet TQ-700 Classic Bolting Pump 700 Bar [10000 psi] Document Revision Date Product Date Code Beginning With L4071 D 06/2015 B IMPORTANT: To maintain your warranty: Use only Enerpac Oil. Have your products inspected and repaired by an Enerpac Authorized Service Center. WARNING: Disconnect electrical power and hydraulic hoses before beginning any maintenance or repairs. Standard safety procedures are to be followed during disassembly and reassembly to minimize any possibility of injury.
TABLE OF CONTENTS L4071 Page Figure 1 - Pump Main Assembly........................................................... 3 Figure 2A - Oil Cooler Assembly........................................................... 4 Figure 2B - Oil Cooler Wiring Details........................................................ 4 Figure 3 - Pressure Gauge Assembly....................................................... 5 Figure 4 - Pump Major Components and Subassemblies....................................... 6 Figure 5 - Control Valve Assembly........................................................ 8-9 Figure 6 - TQM Multi Port Manifold Assembly (optional).........................................10 Figure 7 - Pendant Assembly, 2-Button.....................................................11 Figure 8 - Electrical Box and Motor Assembly............................................... 12-13 Figure 9 - Electrical Diagram............................................................ 14-15 Figure 10 - Cover Plate and Pump Element Assembly........................................ 16-17 Figure 11 - Pump Element Assembly.......................................................18 Figure 12 - Eccentric Assembly............................................................19 Figure 13 - Top Plate Assembly............................................................20 Figure 14 - Piston Ring Assembly, 3-Stage................................................ 22-23 Figure 15 - Bypass Pressure Adjustment....................................................23 Figure 16 - Piston Ring Check Ball Assemblies...............................................24 Figure 17 - Seat Tool Drawing.............................................................25 Figure 18 - Gear Pump and O-Rings........................................................25 Service Information................................................................... 26-28 2
261 260 265 215 See Figures 2A and 2B 263 263 263 273 1 264 215 Serial Number and Date Code 263 263 251 273 275 274 270 252 Item included in: Seal Kit, TQSK Roll Bar Kit, TQRBK 115V Heat Exchanger Kit, TQHE-115 230V Heat Exchanger Kit, TQHE-230 262 263 See on pages 26-28. Figure 1, Pump Main Assembly Repair Parts List (Refer to Figure 1) L4071 Item Part Number Qty. Description Item Part Number Qty. Description 215 DC9639299 2 Hose Clamp, Steel 264 (See Figures 2A and 2B) 1 Heat Exchanger 251 DD2630201 1 Roll Bar 265 B1006016 1 Plug, Socket SAE 252 CBE813028-1E 4 BHCS, M8 x 8 Zinc 270 DC9920026 2 Decal, Read Manual 260 DD2633268 1 Tube, Oil Fill 273 G426026 2 Decal, Enerpac 261 DD2656111 1 Side Panel, Left 274 F100096-38 1 Fitting, Adapter 262 DD2662111 1 Side Panel, Right 275 DC8250006 1 Breather Plug, 3/8 NPTF 263 CBE615028-1E 11 BHCS, M6 x 10mm Zinc IMPORTANT: Shaded items are available only in kits (not sold separately). 3
156 154 152 153 157 160 151 165 157 161 162 154 163 155 158 AIR FLOW Item included in: 115V Heat Exchanger Kit, TQHE-115 230V Heat Exchanger Kit, TQHE-230 See on pages 26-28. Figure 2A, Oil Cooler Assembly Repair Parts List (Refer to Figure 2A) Item Part Number Qty. Description 151 DC9546471 1 Heat Exchanger 152 PA2029097 2 Hose Barb, Beaded 153 DC9335646 1 Hose, Bypass, 8" 154 DC9639299 2 Hose Clamp, Steel L4071 155 DD2632111 1 Bracket, Heat Exchanger 156 DC9555471 2 Bracket, HX Mount 157 DC9554037 4 Gasket, HX Mount 158 DC9576242 4 Shoulder Bolt 160 DC8276470 1 Fan, 115V DC8277470 1 Fan, 230V 161 DC3227689 1 Guard, Fan 162 DC9575628 2 Bolt, 8-32 x 2" 163 DC9643646 1 Hose, Bypass 165 DA15066 2 Lockwasher IMPORTANT: Shaded items are available only in kits (not sold separately). 32 19 REF GROUND CONNECTION POWER CONNECTION Figure 2B, Oil Cooler Wiring Details 4
Item included in: Pressure Gauge Repair Kit, TQPGRK See on pages 26-28. 253 1 90 Detail A 254 2 3 4 2 3 257 4 259 256 2 3 258 254 253 255 Detail B Figure 3, Pressure Gauge Assembly Repair Parts List (Refer to Figure 3) L4071 Item Part Number Qty. Description Item Part Number Qty. Description 253 DC3760900 1 Pressure Gauge 257 DD2659147 3 Knob, 10-32 Screw 254 CK908241 1 Elbow, F-F, 1/4" NPTF 258 46293 2 Ftg, M 1/4 NPT to 1/8 Tube 255 DC2926004 1 Flange 259 DD3654268 1 Tube, Gauge TQ700 II 256 DD2627689 1 Guard, Gauge 5
241 244 See Figures 7 and 8 247 See Figure 5 246 240 237 236 282 281 280 283 245 See Figure 10 242 243 233 231 238 239 232 1 2 235 234 Item included in: Seal Kit, TQSK Replacement Valve Assembly, TQVRK-115 Replacement Valve Assembly, TQVRK-230 See on pages 26-28. Figure 4, Pump Major Components and Subassemblies 6
Repair Parts List (Refer to Figure 4) L4071 Item Part Number Qty. Description 231 (See Figure 10) 1 Pump and Cover Plate 232 DD2629025SR 1 Reservoir, 1 Gallon 233 85469E 1 Gasket, Reservoir 234 DC8249006 1 Plug, Threaded, Magnetic 235 DC2621223 1 Sight Glass Assembly 236 S3037 14 Gasket, Copper 237 B2007046 14 Screw, 1/4-20 x 3/4" 238 DD2655037 2 Gasket, Cord MG 239 DD2692111 1 Bracket, Cord MA 240 BSS5509D 1 Spring 241 (See Figures 7 and 8) 1 Motor and Pendant 242 DD3931038 1 Sleeve (modified) 243 DC8091251 1 Key 244 CBE1027028-1A 4 SHCS, M10 x 35mm 243 DC8091251 1 Key 244 CBE1027028-1A 4 SHCS, M10 x 35mm 245 DD4021037 1 Gasket, Valve 246 DD3852900 1 Valve Assembly, 115V DD3853900 1 Valve Assembly, 230V 247 99921E 3 SHCS, 3/8-16 x 2" 280 DD4250900 1 Relief Valve, 1/8" NPTF 281 68918 1 Pipe Coupling 282 68917 1 Pipe Nipple, 1/8" 283 F100431-5 1 Tube, Return-to-Tank IMPORTANT: Shaded items are available only in kits (not sold separately) 7
Item included in: Replacement Valve Assembly, TQVRK-115 Replacement Valve Assembly, TQVRK-230 Valve Manifold Repair Kit, DD3846190SR Valve Manifold Parts Kit, TQVSLK See on pages 26-28. 5 30 53 1 6 56 2 54 55 53 64 4 3 52 65 63 62 61 51 Note: See Figure 4 for valve mounting hardware, manifold gasket, fittings, and additional components. See Figure 6 Figure 5, Control Valve Assembly 8
Repair Parts List (Refer to Figure 5) L4071 Item Part Number Qty. Description 51 DD3846190 1 Manifold, Valve 52 DC6792245 3 Plug, Flush PTF-SAE 1/16" 53 DC6794245 1 Plug, Flush PTF-SAE 1/4" 54 F100095-7 1 Street Elbow, 0.25" 55 45423SR 1 Cartridge, Relief 56 45424E 1 Assy, Solenoid Valve 115V 45429E 1 Assy, Solenoid Valve 230V 61 FZ1608 1 Nipple, 1/4" 62 TH630 1 Coupler 63 DC6187234 1 Dust Cap, Metal 64 TR630 1 Coupler, Female 65 DC6629020 1 Dust Cap, Metal IMPORTANT: Shaded items are available only in kits (not sold separately) 9
82 84 84A 84B 83 84C 80 84B 84A 81 87 86 88 89 85 Item included in: multiport manifold assembly, TQM See on pages 26-28. Figure 6, TQM Multi Port Manifold Assembly (optional) Repair Parts List (Refer to Figure 6) Item Part Number Qty. Description Item Part Number Qty. Description 80 A1016245 5 Plug, 1/4" Flush 84B 45641 2 Ring, Backup 81 FZ1608 4 Nipple, 1/4" 84C 45621 2 Adapter IMPORTANT: Shaded items are available only in kits (not sold separately) 10 L4071 82 DC6793245 1 Plug, Flush, PTF-SAE 85 81907E 2 SHCS, 1/4-20 x 2" 83 45620E 1 Multiport Adapter 86 TR630 4 Coupler, Female 84 45622E 2 Valve Adapter (includes items 84A, 84B & 84C) 87 TH630 4 Coupler 88 DC6187234 4 Cap, Dust, Metal 84A 45640 2 O-Ring 89 DC6629020 4 Dust Cap, Metal
101 90 92 94 96 99 97 93 95 91 97 Item included in: Pendant Kit, DD1275900SR See on pages 26-28. Figure 7, Pendant and Cable Assembly, 2-Button Repair Parts List (Refer to Figure 7) L4071 Item Part Number Qty. Description Item Part Number Qty. Description 90 DC9425424 1 Enclosure, Lower 95 DC8284379 2 Switch Cover 91 DD1276960 1 Pendant Wire, BTW 96 DC9428008 4 Screw, Hi-Low #8 x 1/2 92 DC8282379 1 Pendant Button, NO 97 B1223503 2 O-Ring 93 DC8283379 1 Pendant Button, NC 99 DC8127026 1 Decal, Pendant 94 DC8122424 1 Enclosure, Upper 101 DD1394026 1 Decal, Pressure Relief IMPORTANT: Shaded items are available only in kits (not sold separately) 11
1 1 2 8 7 16 3 13 4 5 6 3 12 2 15 17 14 4 (two places) 5 17 9 10 11 See on pages 26-28. WARNING: Disconnect power cord from electrical outlet before removing cover on pump electrical box or beginning any repairs. Figure 8, Electrical Box and Motor Assembly 12
Repair Parts List (Refer to Figure 8) L4071 Item Part Number Qty. Description 1 DD2677380 1 Relay, Current Operated, 115V (TQ-700B) DD2678380 1 Relay, Current Operated, 230V (TQ-700E and TQ-700I) 2 DD2624480 1 Transformer 3 DD2691380 1 Relay 4 DC8281784 1 Timer, SSAC, 15 Seconds 5 CAE1050055-1A 1 Acorn Nut, M5 6 CA525028-1A 1 SHCS, M5 x 30, Zinc 7 DD2211980 1 SSR, AC Fired, 24VAC 8 DD2845380 1 Circuit Breaker, 20A (TQ-700B) DD2721380 1 Circuit Breaker, 8A (TQ-700E and TQ-700I) 9 (See Fig. 7) 1 Pendant and Cable Assy. 10 DD2623960 1 Wire Harness, Solenoid and Fan DD2619960 1 Power Cord, 115V 50Hz (TQ-700B) 11 DD2621960 1 Power Cord, 230V 50Hz (TQ-700E) DD2620960 1 Power Cord, 230V 60Hz (TQ-700I) 12 DD2675380 2 Capacitor, starting, 115V (TQ-700B) DD2676380 1 Capacitor, starting, 230V (TQ-700E and TQ-700I) 13 DD4251380 1 Hook and Loop 14 DC9922026 1 Decal, High Voltage 15 DD3927111 1 Bracket, Capacitor Mount 16 DD2673380 1 Running Capacitor, 115V (TQ-700B) DD2674380 1 Running Capacitor, 230V (TQ-700E and TQ-700I) 17 DD3843259 1 Motor, 1 HP, 1 PH, 115V 60 Hz (TQ-700B) DD3844259 1 Motor, 1 HP, 1 PH, 230V 50/60 Hz (TQ-700E and TQ-700I) 13
White, 12 AWG Blue, CE 115 Volts or 230 Volts 60 or 50 Hz., AC Line Voltage In Green, 12 Green/Yellow. CE Black, 12 1 2 Brown, CE A 1 Circuit Breaker Black Brown & White Blue m 3 Gray 230 VAC m 3 Red Red Dual Primary Transformer. Class 3 0.5 VA Yellow & Violet BROWN, 14 AWG Black Brown White Left Primary 115 VAC Blue Gray Yellow & Violet 24 VAC BROWN, 16 AWG Power Cord. V 2 n/c Pump Motor M 1. Red U 2 n/c V 1 W 2 n/c FIXED DIRECTION OF MOTOR ROTATION. CCW VIEWED FROM THE MOTOR DRIVE END. Black W 1 Run Capacitor U 1 Blue, 14 AWG Gray T1 Purple L1 BROWN, 14 AWG SSR 1 SSR Control, A1, A2 Gray Pink to Black Current Relay J B P Start Capacitor 230V Blue Pink to Black Gray to Black Harness Cable Harness Cable M 2 Heat Exch. Fan R A 5 3 4 6 Blue Brown Harness Cable, with Molded DIN Plug & Rectifier Harness Cable Blue,16 AWG R A Advance Solenoid S 1 Figure 9, Electrical Diagram, TQ-700 Classic Bolting Pump, Units with Date Code Beginning with B (View 1 of 2) 14
RED 1 Pendant Cord. COM GRAY SW TR 1 BLACK OFF b 1 MOTOR OFF/ CYL.RETRACT 3 2 TR2 2 3 6 PENDANT TR TR6 b 2 MOTOR ON & CYL. ADVANCE ADV Pendant Cord. BLACK A1 A2 SSR T1 L1 RELAY PURPLE C TR1 Timer Module TR3 Pendant Cord. 1 2 3 4 5 6 7 8 8 RA8 A 1 SSR Control A 2 GRAY R A 7 Advanc e Solenoid Relay GRAY TIMER 1 6 2 W 1 Gray Capacitors Arrangement for 115 Volts Gray Current Relay P 3 Start Capacitor Nr. 1 Start Capacitor Nr. 2 Figure 9, Electrical Diagram, TQ-700 Classic Bolting Pump, Units with Date Code Beginning with B (View 2 of 2) 15
204 220 221 222 202 200 212 216 213 215 217 206 SEE DETAIL A 201 205 211 215 219 223 210 209 215 214 218 206 208 207 205 215 217 SEE DETAIL A DETAIL A (ENLARGED) Item included in: Seal Kit, TQSK 3-Stage MPE Replacement Kit, DD3850900SR (For TQ-700B/I only) 3-Stage MPE Replacement Kit, DD3851900SR (For TQ-700E only) Replacement Valve Assembly, TQVRK-115 Replacement Valve Assembly, TQVRK-230 3-Stage MPE Repair Kit, Z3STGRPK 3-Stage MPE Seal Kit, Z3STGSLK See on pages 26-28. Figure 10, Cover Plate and Pump Element Assembly 16
Repair Parts List (Refer to Figure 10) L4071 Item Part Number Qty. Description 200 DD3850900SR 1 Pump Assy (models TQ-700B and TQ-700I) DD3851900SR 1 Pump Assy (model TQ-700E) 201 DD4252101 1 Plate, Gear 202 DC9548037 1 Gasket, Pump Element 204 F100096-19 1 Union, SAE #8 205 DD3499268 1 Assembly, Pressure Tube 206 DD3845690 1 Fitting, Connector 207 B1010124 1 Nut 208 DD3849108 1 Washer, Connector Fitting 209 B1012566 1 Washer, Teflon 210 B1012803 1 O-Ring, 0.38 x 0.50" 211 F100094-246 1 Fitting, Elbow, Outlet Port 212 F100097-81 1 Fitting, 1st Stage Bypass 213 F100097-16 2 Fitting, Hose, Barbed 214 DC9643646 1 Hose, 13" Long 215 DC9639299 4 Hose Clamp, Steel 216 F100097-79 1 Fitting, 2nd Stage Bypass 217 DC9418646 2 Hose, Bypass, 5" 218 DC9718118 1 Filter, Intake 219 DC9600268 1 Tube, Intake, 1.6" 220 DC3938096 2 Elbow 221 DC9273097 2 Fitting Bypass 222 B1908503 2 O-Ring 223 CBE621028-1A 2 SHCS, M6 x 20mm, 8.8 Zn IMPORTANT: Shaded items are available only in kits (not sold separately). 17
152 151 1 NOTE: See Figure 15 for bypass adjustment information. A SECOND STAGE BYPASS FIRST STAGE BYPASS 153 154 1 12X Item included in: 3-Stage MPE Replacement Kit, DD3850900SR (For TQ-700B/I only) 3-Stage MPE Replacement Kit, DD3851900SR (For TQ-700E only) A See on pages 26-28. Figure 11, Pump Element Assembly Repair Parts List (Refer to Figure 11) L4071 Item Part Number Qty. Description 151 DD3826900SR 1 Eccentric Assy, 3-Stage MPE (See Fig. 12) 152 DD3824900SR 1 Assembly, Top Plate (See Fig. 13) 153 DD3822900SR 1 Assembly, Piston Ring (See Figs. 14 and 15) 154 DC9296920SR 1 Gear Pump and O-Rings (See Fig. 18) 18
Item included in: Eccentric Replacement Kit, DD3826900SR SECTION A-A See on pages 26-28. Figure 12, Eccentric Assembly Repair Parts List (Refer to Figure 12) L4071 Item Part Number Qty. Description 1 DD3653537 1 Eccentric, Induction 3 DC9023101 1 Plate, Balance 4 BSS4725D 2 Ring 5 DC4107155 1 Bearing, Needle 6 DC4328350 1 Hex Cam IMPORTANT: Shaded items are available only in kits (not sold separately) 19
104 116 113 103 102 ITEM 22 114 115 102 102 102 21, 101 102 Item included in: 3-Stage Top Plate Replacement Kit., DD3824900SR 3-Stage MPE Repair Kit, Z3STGRPK 3-Stage MPE Seal Kit, Z3STGSLK See on pages 26-28. 22 105 102 Figure 13, Top Plate Assembly Repair Parts List (Refer to Figure 13) L4071 Item Part Number Qty. Description 21 DD2802101 1 Top Plate, 3 Stage MPE 22 DD3825900 1 Subassembly, Check Valve (includes items 113, 114, 115 and 116) 101 DD3833900 1 Top Plate with Check Valve assembly (includes items 22 and 101) 102 A1006245 7 Flush Plug, 1/16" 103 DC9026155 1 Bearing, Needle 104 DC9027776 1 Seal, Oil Lip 105 DA5999900SR 1 Relief Valve, 1/8" NPT 113 B1005016 1 Check Ball, 3/16" Diameter 114 BSS5809D 1 Spring, Piston Check Ball 115 BSS5356D 1 Ring, Retaining 116 BSS5357D 1 Piston Seat, Upper IMPORTANT: Shaded items are available only in kits (not sold separately). 20
NOTES: 21
NOTE: See Figure 15 for bypass adjustment information. SECOND STAGE BYPASS FIRST STAGE BYPASS 126 131 131 126 123 122 121 123 122 119 118 117 119 118 117 111 102 NOTE: See Figure 16 for check valve details. 124 125 Item included in: Piston Ring Replacement Kit., DD3822900SR 3-Stage MPE Repair Kit, Z3STGRPK 3-Stage MPE Seal Kit, Z3STGSLK 130 See on pages 26-28. 127 130 129 128 Figure 14, Piston Ring Assembly, 3 Stage 22
Repair Parts List (Refer to Figure 14) L4071 Item Part Number Qty. Description 102 A1006245 5 Flush Plug, 1/16" 111 DD2803101 1 Piston Ring, 5-Piston, 3-Stage 117 B1006803 2 O-Ring 118 B1006564 2 Washer, Back-Up 119 DC9292051 2 Piston, Bypass 120 DC394110 1 Spring, Bypass 121 DD4954108 1 Washer, 2nd Stage Bypass, TQ-700 II 122 DD3823110 1 Spring, 2nd Stage Bypass 123 DC9208020 2 End Cap, Bypass 124 BSS5509D 5 Spring 125 DC9244920 5 Piston Assembly, MPE 126 DC9293016 4 Ball, Nylon 3-1/16" 127 B1013803 1 O-Ring, Disogrin, -013 128 B1008803 1 O-Ring, Disogrin, -008 129 B1011803 1 O-Ring, Disogrin, -011 130 B1005403 2 O-Ring, Disogrin, -005 131 CCA625028-1A 2 SHCS M6 x 1.0 x 30 IMPORTANT: Shaded items are available only in kits (not sold separately) BYPASS CAP HEIGHT FIRST STAGE (A) BYPASS CAP HEIGHT SECOND STAGE FIRST STAGE BYPASS CAP SECOND STAGE BYPASS CAP (B) (VIEW FROM UNDERSIDE OF PUMP COVERPLATE) Pump Model Number Element Model No. (Fig. 10, item 200) First Stage Bypass Pressure First Stage Bypass Cap Height (A) Second Stage Bypass Pressure Second Stage Bypass Cap Height (B) TQ-700B DD3850900SR 1100-1150 psi [76-79 bar] 0.95 inch [24,1 mm] 3600-3700 psi [249-255 bar] 0.98 inch [24,9 mm] TQ-700I DD3850900SR 1100-1150 psi [76-79 bar] 0.95 inch [24,1 mm] 3600-3700 psi [249-255 bar] 0.98 inch [24,9 mm] TQ-700E DD3851900SR 1100-1150 psi [76-79 bar] 0.95 inch [24,1 mm] 4200-4300 psi [290-296 bar] 0.88 inch [22,3 mm] Figure 15, Bypass Pressure Adjustment 23
1st STAGE BYPASS 2nd STAGE BYPASS A SECTION A-A SEE DETAIL B A 116 114 113 112 127 115 114 113 Item included in: Piston Ring Replacement Kit., DD3822900SR Piston Check Kit, ZRKS 3-Stage MPE Repair Kit, Z3STGRPK 3-Stage MPE Seal Kit, Z3STGSLK DETAIL B Figure 16, Check Ball Assembllies Repair Parts List (Refer to Figure 16) L4071 Item Part Number Qty. Description 112 BSS5358D 5 Piston Seat, Lower 113 B1005016 10 Ball, 3/16" Diameter 114 BSS5809D 10 Spring, Piston Check 115 BSS5356D 5 Retaining Ring 116 BSS5357D 5 Piston Seat, Upper 127 B1013803 5 O-Ring, Disogrin, -013 IMPORTANT: Shaded items are available only in kits (not sold separately) 24
3.930 A.379 1.100.620.166.030 See Detail A 64 Corner must be Sharp of Undercut A.395 Detail A (scale 4:1) NOTE: Dimensions in inches SECTION A-A R.150.188.153.002.215.002.315 Figure 17, Seat Tool Drawing 3 4 2 5 1 7 Item included in: Gear Pump Replacement Kit., DC9296920SR Z-Class 3-Stage MPE Repair Kit, Z3STGRPK Z-Class 3-Stage MPE Seal Kit, Z3STGSLK Figure 18, Gear Pump and O-Rings Repair Parts List (Refer to Figure 18) L4071 Item Part Number Qty. Description 1 DC9296920 1 Gear Pump 2 DC9219155 1 Bearing, Ball 3 B1400503 1 O-Ring 4 B1402503 1 O-Ring 5 CCA633028-1A 12 SHCS M6 x 1.0 x 50 7 DC9642097 1 Intake Elbow IMPORTANT: Shaded items are available only in kits (not sold separately) 25
Service Information Fig. Item Torque / notes 26 L4071 1 252 Apply Loctite 243 to threads before installation. 1 252 13,5-15,8 Nm [120-140 Ft-Lbs] 1 263 Apply Loctite 243 to threads before installation. 1 263 6,8-8,1 Nm [60-72 In-Lbs] 1 260 Apply Loctite 243 to threads at bottom of tube before installation. 1 260 6,8-8,1 Nm [60-72 In-Lbs] 1 265 6,8-8,1 Nm [60-72 In-Lbs] 1 274 0,5-0,8 Nm [5-7 In-Lbs] 1 Note 1 Connect heat exchanger fan power and ground cables. 2A 152 Apply Loctite 592 to threads before installation. 2A 158 6,8-8,1 Nm [60-72 In-Lbs] 2A 162 Apply Loctite 243 to threads before installation. 3 Note 1 Orient as shown. 3 Note 2 For pipe thread (NPTF) connection, torque to 43,4 Nm [32 Ft-Lbs] minimum. 3 257 Tighten finger-tight. 3 Note 3 Apply Teflon tape to threads before assembly. 3 Note 4 Tighten nut finger tight. Then, tighten nut an additional 1/4 turn. 4 234 5,6-6,7 Nm [50-60 In-Lbs] 4 237 Apply Loctite 243 to threads before installation. 4 237 5,6-6,7 Nm [50-60 In-Lbs] 4 239 Note 2 Loop pendant cable through the left side ear of pendant bracket (item 239) before installing screw (item 237) and gasket (item 236) in this location. 4 240 Install with cone shape pointing upwards. 4 244 Apply Loctite 545 to threads before installation. 4 244 2,3-2,8 Nm [20-25 In-Lbs] 4 247 Apply Loctite 545 to threads before installation. 4 247 27-34 Nm [20-25 Ft-Lbs] 4 280 21,6-27,1 Nm [16-20 Ft-Lbs] 4 280 Set to 120,6 Bar, ± 3-4 Bar [1750 Psi, ± 50 Psi] 4 281 21,6-27,1 Nm [16-20 Ft-Lbs] 4 282 9,5-12,2 Nm [84-108 In-Lbs] 4 Note 1 Assemble sight gauge nuts on inside of reservoir. Install sight gauge O-rings and gaskets on outside of reservoir. TIGHTEN ONLY FROM INSIDE OF RESERVOIR. 4 283 9,5-12,2 Nm [84-108 In-Lbs] 5 52 Apply Teflon tape to threads before assembly. 5 52 9,5-10,8 Nm [7-8 Ft-Lbs] 5 53 Apply Teflon tape to threads before assembly. 5 53 43,3-52,8 Nm [32-39 In-Lbs] 5 54 Apply Teflon tape to threads before assembly. 5 54 Note 5 5 55 Torque to 43,3 Nm [32 Ft-Lbs] minimum. Orient at 30 degree angle as shown. User-Adjustable relief valve assembly contains no serviceable parts. Replace as a complete unit. 5 55 31,2-36,6 Nm [23-27 ft-lbs] (Continued on next page)
Service Information (Continued) 5 61 Apply Teflon tape to threads before assembly. 5 61 43,3-52,8 Nm [32-39 In-Lbs] 5 62 31,2-37,9 Nm [23-28 Ft-Lbs] L4071 5 63, 65 Attach chains before installing items 61, 62 and 64. Place large retaining ring around threaded side of fitting closest to item #51. 5 64 Apply Teflon tape to threads before assembly. 5 64 43,3-52,8 Nm [32-39 In-Lbs] 5 Note 1 43,3-52,8 Nm [32-39 Ft-Lbs] 5 Note 2 9,5-12,2 Nm [7-9 Ft-Lbs] 5 Note 3 Valve assembly part number and specifications located on side of manifold (item 51). 5 Note 4 Apply grease before installation. 5 Note 6 If connector is not oriented as shown: Remove 2 screws and rotate connector socket 180 degrees. Then, reinstall and tighten screws to 2,8-3,3 Nm [25-30 Ft-Lbs]. Do not overtighten. 6 80 Apply Teflon tape to threads before assembly. 6 80 21,6-27,1 Nm [16-20 Ft-Lbs] 6 80 Must be flush. 6 81 Apply Teflon tape to threads before assembly. 6 81 43,3-52,8 Nm [32-39 Ft-Lbs] 6 82 Apply Teflon tape to threads before assembly. 6 82 43,3-52,8 Nm [32-39 Ft-lbs] 6 82 Must be flush. 6 84 Apply grease to seals and backup rings. 6 85 6,7-8,1 Nm [60-72 In-Lbs] 6 86 Apply Teflon tape to threads before assembly. 6 86 43,3-52,8 Nm [32-39 Ft-Lbs] 6 87 31,2-37,9 Nm [23-28 Ft-Lbs] 6 88, 89 Attach chains before installing items 81, 86 and 87. Place large retaining ring around threaded side of fitting closest to item #83. 7 92 0,45-0,50 Nm [4.0-4.5 In-Lbs] 7 95 1,6-1,8 Nm [14-16 In-Lbs] 8 Note 1 Apply RTV silicone to exposed threads of component fasteners. 8 Note 2 Apply Loctite 243 to threads before installation. 8 5, Note 3 7,8-8,1 Nm [60-72 In-Lbs] 8 Note 4 2,4-2,5 Nm [21-23 In-Lbs] 8 Note 5 4,8-5,1 Nm [42-46 In-Lbs] 10 204 Apply Loctite 2760 high strength sealant to threads before installation. 10 204 18,9-24,4 Nm [14-18 Ft-Lbs] 10 205 27,1-29,8 Nm [20-22 Ft-Lbs] 10 207 18,9-24,4 Nm [14-18 Ft-Lbs] 10 209 Apply grease before assembly. 10 210 Apply grease before assembly. 10 211 40,6-43,3 Nm [30-32 Ft-Lbs] (Continued on next page) 27
Service Information (Continued) 10 212 Orient fittings as shown. 10 213 18,9-24,4 Nm [14-18 Ft-Lbs] L4071 10 215 Hand tighten the hose clamp screw to secure the hose. 10 216 Orient fittings as shown. 10 216 18,9-24,4 Nm [14-18 Ft-Lbs] 10 220 Apply Loctite 545 to threads before installation. 10 220 Orient fittings as shown. 10 220 18,9-24,4 Nm [14-18 Ft-Lbs] 10 221 54,2-61,0 Nm [40-45 Ft-Lbs] 10 222 Apply grease before assembly. 10 223 20,3-27,1 Nm [15-20 Ft-Lbs] 11 Note 1 162,6-195,2 Nm [120-144 In-Lbs] 12 3 Press balance plate (Fig. 12, item 3) onto eccentric shaft (Fig. 12, item 1) using a 101 kn [10 Ton] hydraulic cylinder at 62 Bar [400 Psi] maximum pressure. Be certain that the balance plate is properly oriented to the shaft keyway. Fully seat the balance plate onto the shaft shoulder. See Fig. 12, Section A-A. 13 102 16,3-19,0 Nm [144-168 In-Lbs] 13 105 Apply Teflon tape to threads before assembly. 13 105 19-21 Nm [168-192 In-Lbs] 13 105 724-751 Nm [10500-10900 Psi] 13 113, 116 Use a 10 Ton cylinder pressurized at 48-55 Bar [700-800 Psi] to coin the seat. 14 102 16,3-19,0 Nm [144-168 In-Lbs] 28
NOTES: 29
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NOTES: 31
Enerpac Worldwide Locations e-mail: info@enerpac.com internet: www.enerpac.com Australia and New Zealand Actuant Australia Ltd. Block V Unit 3 Regents Park Estate 391 Park Road Regents Park NSW 2143 (P.O. Box 261) Australia T +61 (0)2 9743 8988 F +61 (0)2 9743 8648 sales-au@enerpac.com Brazil Power Packer do Brasil Ltda. Rua Luiz Lawrie Reid, 548 09930-760 - Diadema (SP) - Brazil T +55 11 5687 2211 Toll Free: 0800 891 5770 vendasbrasil@enerpac.com China (Taicang) Actuant (China) Industries Co. Ltd. No. 6 Nanjing East Road, Taicang Economic Dep Zone Jiangsu, China T +86 0512 5328 7500 F +86 0512 5335 9690 Toll Free: +86 400 885 0369 sales-cn@enerpac.com France, Switzerland, North Africa and French speaking African countries ENERPAC Une division d ACTUANT France S.A.S. ZA de Courtaboeuf 32, avenue de la Baltique 91140 VILLEBON /YVETTE France T +33 1 60 13 68 68 F +33 1 69 20 37 50 sales-fr@enerpac.com Germany and Austria ENERPAC GmbH P.O. Box 300113 D-40401 Düsseldorf Willstätterstrasse 13 D-40549 Düsseldorf, Germany T +49 211 471 490 F +49 211 471 49 28 sales-de@enerpac.com India ENERPAC Hydraulics (India) Pvt. Ltd. No. 10, Bellary Road, Sadashivanagar, Bangalore, Karnataka 560 080 India T +91 80 3928 9000 info@enerpac.co.in www.enerpac.com Italy ENERPAC S.p.A. Via Canova 4 20094 Corsico (Milano) T +39 02 4861 111 F +39 02 4860 1288 sales-it@enerpac.com Japan Applied Power Japan LTD KK Besshocho 85-7 Kita-ku, Saitama-shi 331-0821, Japan T +81 48 662 4911 F +81 48 662 4955 sales-jp@enerpac.com Middle East, Egypt and Libya ENERPAC Middle East FZE Office 423, LOB 15 P.O. Box 18004, Jebel Ali, Dubai United Arab Emirates T +971 (0)4 8872686 F +971 (0)4 8872687 sales-ua@enerpac.com Russia Rep. office Enerpac Russian Federation Admirala Makarova Street 8 125212 Moscow, Russia T +7 495 98090 91 F +7 495 98090 92 sales-ru@enerpac.com Southeast Asia, Hong Kong and Taiwan Actuant Asia Pte Ltd. 83 Joo Koon Circle Singapore 629109 T +65 68 63 0611 F +65 64 84 5669 Toll Free: +1800 363 7722 sales-sg@enerpac.com South Korea Actuant Korea Ltd. 3Ba 717, Shihwa Industrial Complex Jungwang-Dong, Shihung-Shi, Kyunggi-Do Republic of Korea 429-450 T +82 31 434 4506 F +82 31 434 4507 sales-kr@enerpac.com Spain and Portugal ENERPAC SPAIN, S.L. Avda. Los Frailes, 40 Nave C & D Pol. Ind. Los Frailes 28814 Daganzo de Arriba (Madrid) Spain T +34 91 884 86 06 F +34 91 884 86 11 sales-es@enerpac.com Sweden, Denmark, Norway, Finland and Iceland Enerpac Scandinavia AB Kopparlundsvägen 14, 721 30 Västerås Sweden T +46 (0) 771 41 50 00 scandinavianinquiries@enerpac.com The Netherlands, Belgium, Luxembourg, Central and Eastern Europe, Baltic States, Greece, Turkey and CIS countries ENERPAC B.V. Galvanistraat 115, 6716 AE Ede P.O. Box 8097, 6710 AB Ede The Netherlands T +31 318 535 911 F +31 318 535 848 sales-nl@enerpac.com Enerpac Integrated Solutions B.V. Opaalstraat 44, 7554 TS Hengelo P.O. Box 421, 7550 AK Hengelo The Netherlands T +31 74 242 20 45 F +31 74 243 03 38 integratedsolutions@enerpac.com South Africa and other English speaking African countries Enerpac Africa Pty Ltd. No. 5 Bauhinia Avenue Cambridge Office Park Block E Highveld Techno Park Centurion 0157 Republic of South Africa T: +27 12 940 0656 sales-za@enerpac.com United Kingdom and Ireland ENERPAC UK Ltd. 5 Coopies Field Morpeth, Northumberland NE61 6JR, England T +44 (0) 1670 5016 50 F +44 (0) 1670 5016 51 sales-uk@enerpac.com USA, Latin America and Caribbean ENERPAC World Headquarters P.O. Box 3241 Milwaukee WI 53201-3241 USA N86 W12500 Westbrook Crossing Menomonee Falls, Wisconsin 53051 T +1 262 293 1600 F +1 262 293 7036 User inquiries: T +1 800 433 2766 Distributor inquiries/orders: T +1 800 558 0530 F +1 800 628 0490 Technical inquiries: techservices@enerpac.com sales-us@enerpac.com All Enerpac products are guaranteed against defects in workmanship and materials for as long as you own them. For the location of your nearest authorized Enerpac Service Center, visit us at www.enerpac.com 011415