BORING AND MILLING CENTERS
SPEEDMAT HP product range consists of five basic models with pallet size from 1250 x 1250 mm to 2000 x 2500 mm and maximum workpiece swing diameter from 3000 mm to 4600 mm. Four different headstocks are available for each model. 2
applications the range of SPEEDMAT HP horizontal machining centers includes models with innovative solutions to achieve the highest accuracy and productivity in the most advanced fields of application such as power generation, earth moving, heavy mechanincal engineering, railways, large diesel engines, aerospace, die and moulds. 1
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fully hydrostatic contouring table with bull gear driven by double pinion system which is pre-loaded for backlash free operation X axis trasmission features fixed ballscrew and rotating nut to guarantee maximum rigidity X and Z beds conceived for positioning at floor level, to reduce installation time and civil works costs 6
MAIN FEATURES SPEEDMAT HP technological innovations, developed upon PAMA sound tradition and experience, guarantee the highest machining accuracy large size roller guideways on all linear axis hand scraped and fully hydrostatic contouring tables allows for optimal simultaneous 4 and 5 axes precision machining 7
8 gantry-type double-ballscrew Y axis for high dynamic performance
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TOOL MAGAZINES the versality of SPEEDMAT HP may be further enhanced by different tool magazines that can be operated in fully automatic cycle for maximum efficiency tower type tool magazines with capacity up to 246 tools 11
rack type tool magazines with capacity up to 770 tools chain type tool magazines with capacity from 60 to 140 tools 12
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hydraulic unit easy access rear machine maintenance area 14
safety and ergonomics SPEEDMAT HP boring and milling centers feature fully enclosed guarding systems in order to guarantee a safe and clean working environment energy box tank and drum cleaning tool coolant filtration system 15
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ERGONOMICS AND SAFETY chip conveyor and integrated coolant recovery system 17
chip conveyor and coolant recovery systems integrated with the machine guarding chip and coolant recovery with double chip conveyor screw type chip conveyor 18
ergonomics and safety SPEEDMAT HP boring and milling centers feature fully enclosed guarding systems in order to guarantee a safe and clean working environment 19
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HEAD ATTACHMENT STORAGE the versatility of SPEEDMAT HP may be further enhanced by a wide range of head attachments that can be operated in fully automatic cycle for maximum efficiency automatic head attachment changer 21
real time CNC controlled compensation of spindle elongation / contraction (PAMA patent) hydrostatic boring spindle available as option monolithic headstock and boring spindle assembly 22
W-HEADSTOCKS 130 mm or 160 mm boring spindle diameter with W axis stroke lengths up to 800 mm the choice of headstocks available for SPEEDMAT HP includes W axis headstocks with spindle power of 37, 52 or 60 kw and boring spindle diameter of 130 or 160 mm. automatic connections for attachment heads the spindle powertrain includes a particularly silent and robust 2 speed ranges gearbox with hardened and ground gears, maintained at constant temperature by internal recirculation of thermally-controlled oil 23
attachment heads for W-HEADSTOCKS indexable milling head - TU indexable milling head - TTL 24
right angle milling head - TS CNC facing and boring head - UT 25
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H - H+V - A HEADSTOCKS H the choice of headstocks available for SPEEDMAT HP horizontal machining centers includes horizontal (H), horizontal / vertical (HV) and tilting (A) headstocks with spindle power up to 66 kw H+V MAIN TECHNICAL FEATURES monolithic headstock casting high spindle speed, power and torque superior machining accuracy high chip removal rate on cast iron, steel and titanium alloy availability of electrospindles capable of up to 12000 rpm ADDITIONAL TECHNICAL FEATURES OF TILTING HEADSTOCK (A) high dynamic performance to allow optimal 5-axes simultaneous machining of complex surfaces A 27
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production cell consisting of 1 machine with 9 pallets, 8 storage stations and 1 loading/unloading station, served by linear pallet shuttle system 30
PALLET CHANGE SYSTEM all SPEEDMAT HP machines may be equipped with single table, automatic pallet change system or linear pallet shuttle system availability of latest generation application software PR2 (Predictive Production Management) for the real time dynamic management of PAMA machining systems, even in unmanned production mode and for minimum size batches 31
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33 production cell consisting of 1 machine with several pallets, several storage stations and 1 loading unloading station served by linear pallet shuttle system
technical specifications SPEEDMAT HP HP3 HP4 HP5 HP6 HP7 WORKING AREA X axis (table) mm 3000 3000 3800 3800 4600 Y axis (headstock) mm 2000 / 2500 2000 / 2500 2500 / 3000 2500 / 3000 2500 / 3000 Z axis (column) mm 2300 / 2600 2300 / 2600 2600 / 3200 2600 / 3200 3200 Max swing diameter mm 3000 3000 3800 3800 4600 Table Table or pallet size mm 1250 x 1250 1600 x 1600 1600 x 1600 2000 x 2000 2000 x 2000 mm 1250 x 1600 1600 x 2000 1600 x 2000 2000 x 2500 2000 x 2500 Table capacity t 10 16 16 25 25 Pallet capacity t 8 12 12 20 20 B axis feed/rapid rpm 7 5 5 3,5 3,5 B axis acceleration rad/s 2 0,7 0,7 0,7 0,7 0,7 Linear axes features (Headstock H - HV - A) X axis feed/rapid mm/min 40000 40000 40000 25000 25000 Y and Z axes feed/rapid mm/min 45000 45000 45000 30000 30000 X, Y, Z axes acceleration m/s 2 2,5 2,5 2,5 2 2 X, Y, Z axes thrust kn 20000 20000 20000 20000 20000 Linear axes features (Headstock W) X axis feed/rapid mm/min 30000 30000 30000 25000 25000 Y and Z axes feed/rapid mm/min 30000 30000 30000 30000 30000 X, Y, Z axes thrust kn 20000 20000 20000 20000 20000 Machine accuracy (according to VDI 3441) X, Y, Z axes positioning accuracy (P) μm 10 10 10 10 10 B axis positioning accuracy (P) arcsec 5 5 5 5 5 X, Y, Z axes repeatability (Ps) μm 5 5 5 5 5 B axis repeatability (Ps) arcsec 3 3 3 3 3 Tool magazine Tool magazine type chain/rack/tower chain/rack/tower chain/rack/tower chain/rack/tower chain/rack/tower Tool magazine capacity places 60-770 60-770 60-770 60-770 60-770 Max. tool diameter mm 420 / 325 / 400 420 / 325 / 400 420 / 325 / 400 420 / 325 / 400 420 / 325 / 400 Max. tool length mm 600 600 600 600 600 Max. tool weight kg 35 35 35 35 35 34
W H H+V A HEADSTOCK W130 W160 WD130 H HV A Boring spindle diameter mm 130 160 130 - - - Max. spindle speed rpm 4000 3500 5000 4500-7000 4500-7000 6000-8000 - 12000 Spindle gear ranges 2 2 1 1 1 1 Max. spindle power (S1-100%) kw 37 52 60 50 50-50 50-54 - 66 Max. spindle torque (s1-100%) Nm 1530 2396 1250 975-624 975-624 780-455 - 320 W axis (boring spindle) mm 800 800 600 - - - W axis feed / rapid mm/min 30000 30000 30000 - - - 35
HEADSTOCK W 36
HEADSTOCK H HEADSTOCK HV HEADSTOCK A 39
07/13 Grafiche Antiga spa PAMA SPA Viale del Lavoro, 10 I-38068 Rovereto (TN) ITALY Sales: Tel. (+39) 0464 455511 Fax (+39) 0464 438609 info@pama.it www.pama.it Service: service@pama.it Tel. (+39) 0464 455603 Fax (+39) 0464 438609 PAMA USA 890 Tollgate Rd. Elgin, IL 60123-9300 USA Sales: Tel. (+1) 847 6086400 Fax (+1) 847 6954676 info@pama.us www.pama.us Service: service@pama.us Tel. (+1) 847 6086400 Fax. (+1) 847 6954676 PAMA GERMANY Kurt-Schumacher-Str. 41B D-55124 Mainz GERMANY Sales: Tel. (+49) 6131 6007261 Fax (+49) 6131 6007268 vertrieb@pama.de www.pama.de Service: service@pama.de Tel. (+49) 6131 6007260 Fax (+49) 6131 6007269 PAMA RUSSIA Viborgskaya Naberezhnaya Dom 61, Liter A, Office 326 197342 Saint Petersburg RUSSIA Sales/Service: Tel. (+7) 812 3092444 Fax (+7) 812 3092126 info@pamaservice.ru PAMA BRAZIL Rua Antonio Carlos de Barros Bruni 119 Jardim Nova Manchester CEP 18052-017 Sorocaba SP BRAZIL Service: Tel. (+55) 15 3388 7352 assistencia@pamabrasil.com.br PAMA INDIA D-156 Okhla Industrial Area Phase I New Delhi 110020 INDIA Sales/Service: Tel. (+91) 11 40604801 Fax (+91) 11 40604808 pama.india@pamaindia.com PAMA (SHANGHAI) MACHINE TOOL CO., LTD Service: No. 358 Feizhou Road, Lingang Industrial Zone, Shanghai, 201306, P.R. CHINA Tel.: (+86) 21 60450488 Fax: (+86) 21 60450108 service@pama.cn Sales: Unit 803, Floor 8, Building B, Venture International Park, No. 2679 Hechuan Rd., Minhang District, Shanghai, 201103, P.R.CHINA Tel.: (+86) 21 60761998 Fax: (+86) 21 64481282 info@pama.cn www.pama.cn PAMA has a policy of continuous improvement of its products and reserves the right to change materials and specifications without notice. 2013 PAMA Spa