Being responsible is our foundation Thinking ahead makes it possible Innovation is the essence GRUNDFOS PRODUCT GUIDE Oxiperm 1 and 1 Automated preparation of chlorine dioxide L-OXI-PG-01 1009 009 Grundfos Pumps Corp. GRUNDFOS Pumps Corporation 17100 West 118th Terrace Olathe, Kansas 01 Phone: +1-913-7-300 Telefax: +1-913-7-3500 www.grundfos.com US GRUNDFOS Canada Inc. 91 Brighton Road Oakville, Ontario LH C9 Canada Phone: +1-905 89 9533 Telefax: +1-905 89 951 Subject to alterations. Bombas GRUNDFOS de Mexico S.A. de C.V. Boulevard TLC No. 15 Parque Industrial Stiva Aeropuerto Apodaca, N.L. Mexico 00 Phone: +5-81-81 000 Telefax: +5-81-81 010
Contents Oxiperm 1 D to 000 g/h Mission General data Oxiperm OCD / OCC 1 Oxiperm OCG-1 Selection 8 Oxiperm 1 D to 000 g/h Measurements 8 System types 9 Technical data 9 Accessories 11 Installation drawings 1 Oxiperm 1 C 150 to 500 g/h Measurements 1 System types 15 Technical data 15 Accessories 17 Installation drawings 18 Oxiperm 1 C to 10 kg/h Measurements 0 System types Technical data Description Oxiperm 1 750 g/h to 10 kg/h Measurements System types 7 Technical data 8 Description 31
Description Oxiperm 1 750 g/h to 10 kg/h Mission Front view Front view - It is our mission - the basis of our existence - to successfully develop, produce and sell high-quality pumps and pumping systems worldwide, contributing to a better quality of life and a healthy environment 3..3 3.5. 3.. 1. 3.3 7.1 3.1 5 1.5 1. 1.3 Bjerringbro, Denmark.5 1. 1.1 3. TM0 8 109 8 9 TM0 8 109 1 Dosing system for NaClO 3 Operating water supply 1.1 NaClO connection 3.1 Operating water connection 1. Calibration vessel 3. Water supply for the exhaust injector 1.3 Suction device 3.3 Water supply for injector and post-dilution device 1. Piston diaphragm dosing pump, with deaeration valve 3. Flow meter with limit switch for injector operatingwater 1.5 Pulsation damper with manometer 3.5 Flow meter with limit switch for post-dilution device 1. Flow meter with limit switch for NaClO 3. Water flow adjusting valves Dosing system for chlorine gas Control panel for PLC and operating unit with LC display.1 Cl vacuum connection (of the vacuum regulator) 5 ClO reactor. Flow meter with limit switch for Cl Batch tanks with level sensors(min., Max., dry run and overflow).3 Cl adjusting valve 7 Absorption filter. Differential pressure regulator for Cl 8 Outlet suction injector for the batch tank.5 Cl injector 9 CIO discharge connection Fresno, California Olathe, Kansas Monterrey, Mexico Allentown, Pennsylvania Oakville, Ontario One of the 3 largest pump companies in the world The second largest manufacturer of submersible motors in the world World headquarters in Denmark North American headquarters in Kansas City - Manufacturing in Fresno, California 7 companies in 1 countries More than 10 million motors and pumps produced annually worldwide North American companies operating in USA, Canada and Mexico Continuous reinvestment in growth and development enables the company to BE responsible, THINK ahead, and INNOVATE 3
General Oxiperm 1 and 1 Product data Oxiperm 1 750 g/h to 10 kg/h Introduction The Grundfos Oxiperm name stands for highly effective, compact chlorine dioxide preparation systems and user-friendly, ergonomic design. Smart electronics and sensor technology combined with unique calibration technology ensure optimum precision and process reliability. No matter which type of system you choose, the precise dosing technology, optimum component mixing and complete chemical reaction in a minimum of time enable you to generate your chlorine dioxide both reliably and precisely while at the same time reducing your costs. Compact in design and functionality, Oxiperm systems offer user-friendly operation, monitoring and maintenance: all control elements and all system components requiring regular maintenance are very easily accessible when required. As a special feature on Oxiperm systems the whole process is visualized in two ways: LEDs, arranged in a clear flowchart, enable disruptions to be localized immediately and definitively and allow convenient monitoring of the operating state. All operating states and messages also appear on the plain-text display. Remote communication is also optionally available with this system by connecting the bus interface to primary integration and process control systems. Oxiperm OCD / OCC 1 The Oxiperm 1 systems use the hydrochloric acid/ sodium chlorite method for generating chlorine dioxide: 5 NaClO + HCI ClO + 5 NaCl + H O The Oxiperm OCD-1 uses diluted components and offers a capacity range up to 000 g/h (. lb/h). The Oxiperm OCC -1 uses concentrated chemicals. The capacity range of these systems can go up to 10 kg/h ( lb/h). Oxiperm OCG-1 The Oxiperm 1 system uses the chlorine gas / sodium chlorite method for generating chlorine dioxide: NaClO + Cl ClO + NaCl In addition to cutting-edge sensor technology, these liquid/gas systems also feature a precision programmable controller with interactive graphic display. Depending on the application, Oxiperm OCG- 1 allows you to select from six capacity levels of dosing quantities up to 10 kg/h ( lb/h). Electrical and electronic data Mains voltage 115 V / 0 Hz or V/50 Hz Control: PLC Convenient plain text operator prompting Password protection Automatic stop in case of malfunction Output contacts for operation mode and error messages Input and display of date and time Remote on/off Power consumption 1-007G Digital inputs Potentional-free outputs Options 1-015G 1-05G Bus system Modbus (RS 3 / RS 85) (on request) Remote On/Off Error gas warning unit CI group 1 + NaCIO level control Operating languages Standard: English Other languages can be selected with the software: German, French, Spanish, Italian Approx. 10 VA Error messages Pre-alert: chemicals empty Dry Run CIO solution tank Automatic/manual operation Spare parts set for Oxiperm Order number 1-007G/-05G 553-131 1-050G/-010G 553-1313 9
Product data Oxiperm 1 750 g/h to 10 kg/h General Oxiperm 1 and 1 Technical data Adjustment of the preparation capacity Manual by dosing pump and ball valves Protection level IP 5 Electronics, dosing pumps, solenoid valve, flowmeter Admissible concentration of chemicals NaClO.5 percent by weight CI 3 g/l (after the injector) Admissible temperature ambient temperature 37 to 105 F (5 to 0 C) operation water temperature 35 to 85 F ( to C) chemicals temperature (NaClO / CI basis) 35 to 85 F ( to C) Admissible relative air humidity Max. 80 % at 105 F (0 C, not condensing) Connections water supply PVC pipe DN 5 or DN 3 chemicals NaClO PVC pipe DN 0 CI gas PE hose 8/11 to dosing regulator ClO solution PVC pipe DN 3 pr DN 0 Safety equipment Monitoring of capacity (water, chemicals) via MIN/MAX contacts Material Supporting rack Mounting parts Reactor Solution tank Pipes Gaskets PP Stainless steel PVC PVC PVC FPM Selection Diluted Oxiperm OCD 1 ClO Capacity / NaClO chlorine / NaClO Concentrated Oxiperm OCC 1 Oxiperm OCG 1 ClO Capacity ClO Capacity [lb/h] [g/h] [lb/h] [g/h] [lb/h] [kg/h] 0.0 1-0D 0.33 150 1-150C 1.5 0.75 1-007G 0. 10 1-10D 1.00 50 1-50C 3.3 1.5 1-015G 0.8 0 1-0D 1.5 750 1-750C 5.5.5 1-05G 0.77 350 1-350D.8 1,0 1-10C 11 5 1-050G 1.5 700 1-700D 5.50,500 1-500C 1.5 7.5 1-075G.0 1,000 1-1000D 8.80,000 1-000C 10 1-100G 3. 1,500 1-1500D 13.0,000 1-000C - - -.0,000 1-000D 1.50 7,500 1-7500C - - - - - -.00 10,000 1-10000C - - - TM0 853 109 TM0 85 109 TM0 85 109 8 5
General Oxiperm 1 and 1 to 000 g/h Product data Oxiperm 1 750 g/h to 10 kg/h Measurements Top view K I H TM0 89 109 C G A B C D E F G H I K L M N CI PE [in (mm)] hose 59 1/8 (1500) 59 1/8 1500) 59 1/8 (1500) 59 1/8 (1500) 59 1/8 (1500) 59 1/8 (1500) 35 7/8 (910) 35 7/8 (910) 35 7/8 (910) 55 1/8 (100) 55 1/8 (100) 55 1/8 (100) 15 3/ (00) 15 3/ (00) 15 3/ (00) 15 3/ (00) 15 3/ (00) 15 3/ (00) 10 1/8 (55) 10 1/8 (55) 10 1/8 (55) 10 1/8 (55) 10 1/8 (55) 10 1/8 (55) 5 3/ (100) 5 3/ (100) 5 3/ (100) 5 3/ (100) 5 3/ (100) 5 3/ (100) 9 1/ (150) 9 1/ (150) 9 1/ (150) 3/8 (10) 3/8 (10) 3/8 (10) 3/8 (10) 3/8 (10) 3/8 (10) 3 7/8 (97) 3 7/8 (97) 3 7/8 (97) 3 7/8 (97) 3 7/8 (97) 3 7/8 (97) 3 5/8 (00) 3 5/8 (00) 3 5/8 (00) 1/ (5) 1/ (5) 1/ (5) 5 5/8 (10) 5 5/8 (10) 5 5/8 (10) 5 5/8 (10) 5 5/8 (10) 5 5/8 (10) 11 1/8 (80) 11 1/8 (80) 11 7/8 (0) 11 7/8 (0) 11 7/8 (0) ClO NaClO Exhaust injector 8/11 DN 0 DN 10 DN 0 1-007G 8/11 DN 3 DN 10 DN 0 1-015G 8/11 DN 33 DN 10 DN 0 1-05G 8/11 DN 3 DN 10 DN 5 1-050G 10/1 DN 0 DN 10 DN 5 1-075G 10/1 DN 1 DN 10 DN 5 1-100G System types Operating pressure 75 psi (5 bar) Concentration in the batch tank 3 g/l ClO Consumption of Consumption of process water Total preparation consumption capacity Cl NaClO Bypass Dilution Exhaust injector Weight [lb/h] [kg/h] [lb/h] [kg/h] [gal/h] [l/h] [gal/h] [l/h] [gal/h] [l/h] [gal/h] [l/h] [gal/h] [l/h] [lb] [kg] 1.7 0.8 1.1 0.5 0.9 3.5 0 150 90 185 700 8 90 10 1-007G 3.3 1.5 1.0 1.85 7 7 80 53 00 91 1100 18 1580 517 35 1-015G 5.5.5 1.7 3.1 11.8 1 70 90 30 3 00 8 300 550 50 1-05G 11 5 7 3.3.1 3.5 8 90 180 80 581 00 1001 3790 7 3 1-050G 1.5 7.5 11.9 9.5 35 370 100 1000 898 300 1533 5800 81 370 1-075G 10 15. 1. 7 50 1900 33 10 1110 00 1955 700 880 00 1-100G 7
Product data Oxiperm 1 750 g/h to 10 kg/h Measurements Oxiperm 1 D Oxiperm 1-750 g/h to 10 kg/h (1.5 to lb/h) Front view For to 000 g/h (0.0 to. lb/h) F A TM0 88 109 E L D B Preparation of chlorine dioxide from dilute solutions TM0 87 109 N M Lateral view 7
Product data Oxiperm 1 D to 000 g/h Measurements Oxiperm 1 D - Standard system A A G B C M B H C For 750 g/h to 10 kg/h (1.5 to lb/h) D C1 Oxiperm 1 Front installation system 1-xxxDFI M Fully automatic chlorine dioxide preparation system C C F F E E C K C1 L K A B C E F G NaClO H K L M (Ø) [in (mm)] 8 TM0 8 109 NaClO TM0 85 109 L Connections C1 and C Option: DN0 7 5/8 (700) 5 5/8 (50) 1 5/8 (0) 31 1/ (800) 9 1/8 () 5 7/8 (18) 5 7/8 (18) 1 1/ (10) NPT 3/" 1-0D 7 5/8 (700) 5 5/8 (50) 1 5/8 (0) 31 1/ (800) 9 1/8 () 5 7/8 (18) 5 7/8 (18) 1 1/ (10) NPT 3/" 1-10D 7 5/8 (700) 5 5/8 (50) 1 5/8 (0) 31 1/ (800) 9 1/8 () 5 7/8 (18) 5 7/8 (18) 1 1/ (10) NPT 3/" 1-0D 37 1/ (950) 31 1/8 (790) 1 7/8 (5) 35 1/ (900) 8 (710) - - 1/8 (10) 8 1/ (13) NPT 3/" 1-0DFI 37 1/ (950) 31 1/8 (790) 1 7/8 (5) 35 1/ (900) 8 (710) - - 1/8 (10) 8 1/ (13) NPT 3/" 1-10DFI 37 1/ (950) 31 1/8 (790) 1 7/8 (5) 35 1/ (900) 8 (710) - - 1/8 (10) 8 1/ (13) NPT 3/" 1-0DFI 7 5/8 (700) 39 7/8 (1010) 38 1/ (970) 10 5/8 (8) 5 3/8 (135) 7 1/ (181) 18 5/8 NPT 3/" 1-350D 7 5/8 (700) 39 7/8 (1010) 38 1/ (970) 10 5/8 (8) 5 3/8 (135) 7 1/ (181) 18 5/8 NPT 3/" 1-700D 7 5/8 (700) 39 7/8 (1010) 38 1/ (970) 9 5/8 (10) 5 3/8 (135) 7 1/ (181) 18 5/8 NPT 3/" 1-1000D 7 5/8 (700) 39 7/8 (1010) 38 1/ (970) 9 5/8 (10) 5 3/8 (135) 7 1/ (181) 18 5/8 NPT 3/" 1-1500D 7 5/8 (700) 39 7/8 (1010) 38 1/ (970) 9 5/8 (10) 5 3/8 (135) 7 1/ (181) 18 5/8 NPT 3/" 1-000D 5
Description Oxiperm 1 C to 10 kg/h Product data Oxiperm 1 D to 000 g/h Front view System types ClO preparation capacity Pmax 0 Hz Consumption of components HCI and NaCIO [lb/h] [g/h] [psi] [bar] [gal/h)] [l/h)] Continuous operation [gal/h] [l/h] Consumption of bypass (generator) water (input pressure < pmax) 0.5 - g/l gal/h 0.5 - g/l l/h batch operation *) - 3.3 g/l gal/h - 3.3 g/l l/h [lb] Weight [kg] 13 0.0 15 10.18.7 111 0 3.7 0.01 3.7 -.0 0.01-0.00 7. 33 1-0D (DFI) 1 11 10 0. 10 87.77.9 111 0 1.5 0.03 1.5-8. 0.03-0.018 7.8 3 1-10D (DFI) 0.8 0 10 7 1.37 5. 111 0. 0.0. - 1.8 0.0-0.033 7.8 3 1-0D(DFI) 0.77 350 131 9.19 8.3 111 0.3 0.09.3-3.5 0.09-0.05 15. 57 1-350D 1 1.5 700 131 9.3 1.5 37.8 900 8.5 0.19 8.5-7.3 0.19-0.10 13. 1-700D.0 1000 131 9.3 37.8 900 118.9 0. 118.9-8. 0. - 0.150 15. 1-1000D 3. 1500 131 9 9.5 35 37.8 900 179.7 0.0 179.7-101. 0.0-0.3 17. 7 1-1500D.0 000 87 1.8 8 37.8 900 37.8 0.5 37.8-13. 0.5-0.1 180. 8 1-000D 3 TM0 835 109 *) In batch operation the concentration is freely adjustable between 0.5 and 3.3 g/l. Between and 3.3 g/l the system operates at full capacity. From down to 0.5 g/l the system reduces the capacity continuously, because the dosing quantity of the chemical components is regulated if the bypass water quantity is set to constant. These systems are also available as front installation variants. Their designation is 1-xxxDFI. Technical data Adjustment of the preparation capacity Manual by menu-controlled operator prompting, automatic by input signals Top view Protection level IP 5 Electronics, dosing pumps, solenoid valve IP Bypass pump (option) 5 7 9 8 IP 7 Dosing controller Admissible concentration of chemicals HCI 9 % by weight NaCIO 7.5 % by weight Admissible ambient temperature 37 to 105 F (5 to 0 C) operation water temperature 35 to 85 F ( to C) chemicals temperature 35 to 85 F ( to C) Admissible relative air humidity Max. 80% at 105 F (0 C) Connection dilution water inlet PVC pipe 3/ NPT male thread/option: DN0 Connection CIO solution PVC pipe 3/ NPT male thread/option: DN0 Safety equipment Dual monitoring of dosing pump capacities via dosing controller Material Supporting rack PP Supporting rack Stainless steel Supporting rack PVC grey, lacquered Stainless steel TM0 80 109 Supporting rack Supporting rack Supporting rack PVC grey PVC grey FPM/PTFE 1 Water supply (bypass and dilution) Overflow device for solution tank, customer 10 Flow of H O for the dilution of HCI Connection for NaCIO provides the pipework to a neutralization system 11 Flow of HCI 3 Connection for HCI 7 Solution tank 1 Flow of NaCIO COnnection for CIO 8 Water preparation tank for the dilution of HCI 13 Flow of H O, bypass water 5 Outlet exhaust injector for solution tank 9 Reactor 9
Product data Oxiperm 1 D to 000 g/h Product data Oxiperm 1 C to 10 kg/h Electrical and electronic data Electrical and electronic data Mains voltage 115 V / 0 Hz or V/50 Hz Control: PLC, S7 -line plain text display Menu-controlled operator prompting Flow-scheme with LED display showing mode and error signal Mains tension 115 V / 0 Hz or V/50 Hz Control: PLC -line plain text display Menu-controlled operator prompting Flow-scheme with LED display showing mode and error signal Power consumption up to 0 g/h approx 0 VA Power consumption 8.8-13. lb/h ( - kg/h ) approx 00 VA from 350 g/h approx 50 VA 1.5 - lb/h (7.5-10 kg/h) approx 500 VA Analog inputs 0() - 0 ma input or free configuration, charge 50 Ohm Digital inputs MIN contact for water supply Digital inputs Contact water meter, 1 to 5 pulses/sec. for control *) Remote On/Off MIN contact for main water Error gas warning unit Remote On/Off Potentional-free outputs Error messages Error gas warning unit Pre-alert: chemicals empty Preparation tank CIO : overflow, MAX, MIN, dry run Dry Run CIO solution tank Analog outputs 0() - 0 ma output or free configuration, max. charge 500 Ohm Automatic/manual operation, max. charge 50 V, A, max 550 VA Potentional-free outputs Error messages Pre-alert: chemicals empty * Note: The water meter has to be designed in a way that the number of input pulses for the control is between 1-5 pulses/sec. Versions Dry Run CIO solution tank (batch systems) Automatic/manual operation, max. charge 50 V, A, max 550 VA Options Bus system Modbus (RS 3 / RS 85) (on request) Profibus DP module (on request) Ethernet TCP / IP module (on request) Check valve (reactor) System backpressure less than 5 psi (3 bar) System backpressure more than 5 psi (3 bar) Wall mounted system Operating languages Standard: English Other languages can be selected with the software: German, French, Spanish, Italian Options With solenoid valve, with / without exhaust system Spare parts set For batch operation, with / without exhaust system With internal bypass pump, with / without exhaust system With external centrifugal pump (provided by the customer), with / without exhaust system for Oxiperm V systems 115 V systems 1-000C 553-91 553-91 1-000C 553-91 553-91 1-7500C 553-9 553-93 Bus system Modbus (RS 3 / RS 85) (on request) 1-10000C 553-9 553-9 Profibus DP module (on request) Ethernet TCP / IP module (on request) Operating languages Standard: English Other languages can be selected with the software: German, French, Spanish, Italian 10 3
Product data Oxiperm 1 C to 10 kg/h Accessories Oxiperm 1 D to 000 g/h System types (max. operating pressure 75 psi (5 bars)) ClO preparation capacity Technical data Consumption of components Consumption of process water - NaClO Bypass Dilution Exhaust injector For 3 g/l in batch tank Total consumption For g/l in batch tank [lb/h] [kg/h] gal/h l/h gal/h l/h gal/h l/h gal/h l/h [lb] [kg] 8.8.3 3.8 1151 37 10 370 100 711 898 95 5 1-000C 13. 9.8 37.1 5 1719 57 1 50 1900 1013 195 539 5 1-000C 1.5 7.5 1..9 58 150 70 5 08 0 1 1585 38 90 1-7500C 10 1..8 75 8 9 35 819 3100 18 11 93 315 1-10000C Adjustment of the preparation capacity Manual by menu-controlled operator prompting, automatic by input signals IP 5 Electronics, dosing pumps, solenoid valve, flowmeter Protection level IP Pump for pre-dilution 33 percent by weight Admissible concentration of chemicals NaClO.5 percent by weight Admissible ambient temperature 37 to 105 F (5 to 0 C) operation water temperature 35 to 85 F ( to C) chemicals temperature 35 to 85 F ( to C) Admissible relative air humidity Max. 80 % at 105 F (0 C, not condensing) Connections water supply PVC pipe DN 5 or DN 3 chemicals PVC pipe DN 0 CIO solution PVC pipe DN 3 pr DN 0 Safety equipment Monitoring of capacity (water, chemicals) via MIN/MAX contacts Material Supporting rack Fastening Reactor Post mixer Pipes Gaskets PP Stainless steel PVC PVC PVC FPM Weight Suction line systems suction lines with tank covers With empty signal and pre-alert Tank size Ø tank opening Suction line 7.9 gal ( liter) 15.9 gal (0 liter) 5.8 gal (00 liter) Spare parts sets for Oxiperm 1.77-1.81 in (5 - mm) 1.81 in /. -. in (5- / 57-58.5 mm).0 in (5 mm) less than 5 psi (3 bar) System pressure.3, 8., 1. ft (1.3 m,.5 m, 5 m).3, 8., 1. ft 1.3 m,.5 mm, 5 m 8., 1. ft (.5 m, 5 m) more than 5 psi (3 bar) 1-0D/10D 553-70 553-70.1 1-0D 553-75 553-75.1 1-350D 553-7 553-7.1 1-700D 553-73 553-73.1 1-1000D 553-7 553-7.1 1-1500D 553-75 553-75.1 1-000D 553-7 553-7.1 11
Installation drawings Oxiperm 1 D to 000 g/h Product data Oxiperm 1 C to 10 kg/h Oxiperm 1 D Oxiperm 1 D Top view with solenoid valve with internal bypass pump L M 7 13 7 8 13 9 1 3 3 1 1 10 9 10 K N K TM0 839 109 5 NaClO TM0 83 109 5 NaClO TM0 8 109 View right side Oxiperm 1 D Batch operation 11 ClO 3 1 10 5 NaClO 9 TM0 81 109 1. Oxiperm 1 D electronics. Connection for bypass water input (generator water) 3. Connection for the ClO solution line output to the injection unit. Suction line for the dosing pump 5. Suction line for NaClO dosing pump. Shut-off valve (by customer) 7. Sample extraction (by customer) 8. Check valve (by customer), for operation with an internal bypass pump 9. Shut-off valve for bypass water (generator water) extraction (by customer) 10. Exhaust system for supporting rack (optional) 11. Dilution tank with level monitoring (optional) for batch operation 1. Pressure loading valves (by customer) for system backpressures < 15 psi (1 bar) 13. Inductive flowmeter -0 ma or contact water meter for proportional control of the system Note: For protection of the drinking water supply, the customer has to provide an isolation valve. A B C D E F G H K L M N O 5 3/8 (10) 5 3/8 (10) 5 3/8 (1150) 5 3/8 (1150) 53 1/ (1350) 53 1/ (1350) 3 (100) 3 (100) 8 1/ (170) 8 1/ (170) 31 3/ (80) 31 3/ (80) 1 1/8 (10) 1 1/8 (10) 11 (80) 11 (80) 11 (80) 11 (80) [in (mm)] 35 1/ (900) 35 1/ (900) 35 1/ (900) 35 1/ (900) 11 1/8 (8) 11 1/8 (8) 11 1/8 (8) 11 1/8 (8) 7 1/8 (180) 7 1/8 (180) 7 1/8 (180) 7 1/8 (180) E C 3/ (780) 3/ (780) 3 5/8 (9) 3 5/8 (9) (100) (100) (100) (100) (150) (150) 5 5/8 (10) 5 5/8 (10) H Bypass ClO NaClO Exhaust injector TM0 837 109 DN 5 DN 3 DN 0 DN 5 1-000C DN 5 DN 3 DN 0 DN 5 1-000C DN 3 DN 0 DN 0 DN 5 1-7500C DN 3 DN 0 DN 0 DN 5 1-10000C 1 1
Product data Oxiperm 1 C to 10 kg/h Measurements Oxiperm 1 C - 8.8 to lb/h ( to 10 kg/h) Front view Oxiperm 1 C For 150 to 500 g/h (0.33 to 5.5 lb/h) Preparation of chlorine dioxide from concentrated solutions G B F D A F TM0 838 109 View left side O TM0 83 109 0 13
Product data Oxiperm 1 C 150 to 500 g/h Measurements Oxiperm 1 C - 150 to 500 g/h (0.33 to 5.5 lb/h) Oxiperm 1 C C1 C A B M H G For to 10 kg/h (8.8 to lb/h) Preparation of chlorine dioxide from concentrated solutions E F C C K L NaClO H O TM0 831 109 A B C E F G H K L M (Ø) Connections C1 and C [in (mm)] Option: NPT 3/ 3 3/8 (80) 5 (130) 51 1/ (10) (58) 1/ (15) 5 1/8 (1) 18 3/ (75) 1/ (11) NPT 3/" 1-150C 3 3/8 (80) 5 (130) 51 1/ (10) (58) 1/ (15) 5 1/8 (1) 18 3/ (75) 1/ (11) NPT 3/" 1-50C 3 3/8 (80) 5 (130) 51 1/ (10) (58) 1/ (15) 5 1/8 (1) 18 3/ (75) 1/ (11) NPT 3/" 1-750C 33 1/ (850) 31 1/8 (790) 57 1/ (10) 5 (10) - - 5 1/ (139) 3 5/8 (599) 1/ (11) NPT 3/" 1-10C 33 1/ (850) 31 1/8 (790) 57 1/ (10) 5 (10) - - 5 1/ (139) 3 5/8 (599) 1/ (11) NPT 3/" 1-500C 1 19
3 10 11 1 13 Installation drawings Product data Oxiperm 1 C Oxiperm 1 C 150 to 500 g/h 150 to 500 g/h Oxiperm 1 C with solenoid valve 7 3 1 13 Oxiperm 1 C with internal bypass pump 7 3 8 13 9 System types ClO preparation capacity Pmax 0 Hz [lb/h] [g/h] [psi] [bar] HCI [gal/h)] Consumption of components HCI and NaCIO HCI [l/h)] Dil HO [gal/h)] Dil H O [l/h)] Continuous operation [gal/h] [l/h] Consumption of bypass (generator) water (input pressure < pmax) 0.5 - g/l [gal/h] batch operation *) 0.5 - g/l [l/h] - 3.3 g/l [gal/h] - 3.3 g/l [l/h] 0.33 150 87 0. 1.0 1.5 5.5 111 0 18.5 70 18.5-10.3 70-0 17. 58 1-150C 0.99 50 87 0.7.8.3 1 111 0 5.8 00 5.8 -. 00-11 13. 1-50C [lb] Weight [kg] 11.5 750 87 1.7.8 7.13 7 37.8 900 89.8 30 89.8-51.0 30-193 19. 8 1-750C 1 1.8 10 87.17 8. 1.15 37.8 900 155.9 590 155.9-88.8 590-33 198 90 1-10C 5.5 500 87.3 1 3.78 90 37.8 900 3.9 1,150 3.9-171.7 1150-50 110 1-500C *) In batch operation the concentration is freely adjustable between 0.5 and 3.3 g/l. Between and 3.3 g/l the system operates at full capacity. From down to 0.5 g/l the system reduces the capacity continuously, because the dosing quantity of the chemical components is regulated if the bypass water quantity is set to constant. Technical data 10 9 10 Adjustment of the preparation capacity Manual by menu-controlled operator prompting, automatic by input signals Oxiperm 1 C Batch operation 5 NaClO 3 1 11 10 5 H O NaClO H O 9 TM0 83109 TM0 83 109 5 NaClO H O 1. Oxiperm 1 C electronics. Connection for bypass water input (generator water) 3. Connection for the ClO solution line output to the injection unit. Suction line for the dosing pump 5. Suction line for NaClO dosing pump. Shut-off valve (by customer) 7. Sample extraction (by customer) 8. Check valve (by customer), for operation with an internal bypass pump 9. Shut-off valve for bypass water (generator water) extraction (by customer) 10. Exhaust system for supporting rack (optional) 11. Dilution tank with level monitoring (optional) for batch operation 1. Pressure loading valves (by customer) for system backpressures < 15 psi (1 bar) 13. Inductive flowmeter -0 ma or contact water meter for proportional control of the system Note: For protection of the drinking water supply, the customer has to provide an isolation valve. TM0 833 109 Protection level Admissible concentration of chemicals Admissible ambient temperature operation water temperature chemicals temperature Admissible relative air humidity Connection dilution water inlet Connection ClO solution Safety equipment Material IP 5 IP IP 7 NaClO 37 to 105 F (5 to 0 C) 35 to 85 F ( to C) 35 to 85 F ( to C) Electronics, dosing pumps, solenoid valve (option), flowmeter Bypass pump (option) Dosing controller 33 percent by weight.5 percent by weight Max. 80 % at 105 F (0 C, not condensing) PVC 3/ NPT male thread/option: DN0 PVC 3/ NPT male thread/option: DN0 Dual monitoring of dosing pump capacities via dosing controller and internal Hall sensor signal Supporting rack Fastening Reactor Post mixer Pipes Gaskets PP Stainless steel PVC grey, lacquered stainless steel PVC grey PVC grey FPM/PTFE 18 15
Product data Oxiperm 1 C 150 to 500 g/h Accessories Oxiperm 1 D 150 to 500 g/h Electrical and electronic data Suction line systems Mains voltage 115 V / 0 Hz or V/50 Hz Control: PLC -line plain text display Menu-controlled operator prompting Flow-scheme with LED display showing mode and error signal Power consumption up to 750 g/h approx 550 VA suction lines with tank covers With empty signal and pre-alert Tank size Ø tank opening Suction line 7.9 gal ( liter) 15.9 gal (0 liter) 5.8 gal (00 liter) 1.77-1.81 in (5 - mm) 1.81 in /. -. in (5- / 57-58.5 mm).0 in (5 mm).3, 8., 1. ft (1.3 m,.5 m, 5 m).3, 8., 1. ft (1.3 m,.5 m, 5 m) 8., 1. ft (.5 m, 5 m) 10 g/h 500 g/h approx 900 VA approx 1100 VA Spare parts sets Analog inputs 0() - 0 ma input or free configuration, charge 50 Ohm Digital inputs Contact water meter, 1 to 5 pulses/sec. for control *) MIN contact for main water Remote On/Off Error gas warning unit Preparation tank CIO : overflow, MAX, MIN, dry run Analog outputs 0() - 0 ma output or free configuration, max. charge 500 Ohm Potentional-free outputs Error messages for Oxiperm less than 5 psi (3 bar) System pressure more than 5 psi (3 bar) 1-150C 553-70 553-70.1 1-50C 553-71 553-71.1 1-750C 553-7 553-7.1 1-10C 553-73 553-73.1 1-500C 553-7 553-7.1 Pre-alert: chemicals empty Dry Run CIO solution tank (batch systems) Automatic/manual operation, max. charge 50 V, A, max 550 VA * Note: The water meter has to be designed in a way that the number of input pulses for the control is between 1-5 pulses/sec. Versions Check valve (reactor) System backpressure less than 5 psi (3 bar) System backpressure more than 5 psi (3 bar) System completely for wall mountng Options With solenoid valve, with / without exhaust system For batch operation, with / without exhaust system With internal bypass pump, with / without exhaust system With external centrifugal pump (provided by the customer), with / without exhaust system Bus system Modbus (RS 3 / RS 85) (on request) Profibus DP module (on request) Ethernet TCP / IP module (on request) Operating languages Standard: English Other languages can be selected with the software: German, French, Spanish, Italian 1 17