JDN AIR CRANES AND CRANE KITS FOR EXPLOSION PROOF APPLICATIONS

JDN AIR CRANES AND CRANE KITS FOR EXPLOSION PROOF APPLICATIONS

CONTENT JDN AIR CRANES................................. 4 EXPLOSION PROOFNESS CLASSIFICATION AND MARKING........................ 4 ADVANTAGES OF JDN AIR CRANES....................... 5 DIFFERENT TYPES OF JDN CRANES IN DETAIL................ 5 MAIN COMPONENTS OF JDN CRANE KITS FOR OVERHEAD TRAVELLING CRANES.......... 6 JDN HOOK APPROACHES............................. 7 JDN END CARRIAGES FOR SINGLE GIRDER CRANES............. 8 JDN CRANE DRIVES............................... 10 JDN ENERGY CHAIN FOR TROLLEY TRAVEL................. 11 JDN ENERGY CHAIN FOR CRANE TRAVEL.................. 11 JDN LIMIT SWITCH TROLLEY TRAVEL..................... 12 JDN LIMIT SWITCH CRANE TRAVEL...................... 13 JDN CLAMPING BUFFERS............................ 13 Page 3

JDN AIR CRANES JDN offers air driven cranes suitable for working in hazardous areas as standard. The programme includes explosion proof Overhead travelling cranes Underslung cranes Slewing jib cranes According to your requirements JDN air hoists in motor trolleys or monorail design are integrated in the crane design. User friendly pneumatic pendant controls offering two speed or infinitely variable speed control are available depending on the application. All these cranes can be adapted to your individual requirements with complete bespoke installations our speciality. Air driven single girder bridge crane in spark proof version, swl 10 t, span 11 m JDN crane at AMG Mercedes EXPLOSION-PROOFNESS CLASSIFICATION AND MARKING Standard Versions II 2 GD IIA T4(X)/II 3 GD IIB T4(X) With increased spark protection (bottom block and load hook are copper plated by galvanisation; brass safety catch): II 2 GD IIB T4 With increased spark protection for explosion group IIC (additionally the running wheels of trolleys and travelling gears are made of bronze): II 2 GD IIC T4 Page 4

ADVANTAGES OF JDN AIR CRANES Expertise gained over many years in the manufacture and design of pneumatic lifting and control equipment Worldwide service Insensitive to dust, humidity, aggressive atmospheres and temperature range between 20 C and +70 C 100% duty rating of motors for long duty cycles and constant switching Large power reserves due to high starting torque of air motors Fail safe breaking in case of air supply failure Overload protection and emergency stop features Pneumatic controls, also with special functions Special limit switch arrangements for end travel, anti-collision and protected zones Remote radio and special control systems available on request By-pass operations (e.g. intentional by-pass a limit switch) DIFFERENT TYPES OF JDN CRANES IN DETAIL Single or double girder overhead travelling cranes Underslung cranes with special low headroom trolley designs Slewing jib cranes Overhead travelling or underslung cranes with synchronised hoist arrangements Overhead travelling or underslung cranes with parallel hoist arrangements Load capacities up to 50 t Spans up to 18 m JDN Energy Feeding Chain Air driven JDN pillar slewing crane, swl 2.5 t JDN crane designs include our robust chain hoists. Alternatively JDN wire rope hoist units are available with load capacities from 1.25 t to 10 t. Depending on the site conditions the crane is individually designed to suit the customers requirements. For travelling and lifting we utilise our proven JDN air motors. If required we can offer a complete installation, commissioning and servicing package. Special requirements such as material certification to EN 10204 3.1.B are also available on request. Page 5

JDN AIR CRANE KITS For overhead travelling cranes up to 10 t. For crane manufacturers to built explosion-proof air cranes. JDN end carriages can be offered with suitable pneumatic drives. JDN hoists, trolleys and end carriages are explosionproof, enhanced spark resistance optional. JDN energy chains guarantee a secure and space saving guidance of control and energy lines. Up to 4 t: max. span 10 m, up to 10 t: max. span 13 m as standard, other versions on request. Safety accessories as main air emergency stop are standard elements. The junction box is the central element, where the lines for control and air feeding are connected and then directed to the crane drives and the trolley with hoist (via energy chain). energy chain hoses for feeding and control, along main girder connector to energy chain main air emergency stop with maintenance unit junction box and control air distribution energy chain (connection box to trolley; horizontal version) end carriage with 2-speed air motor and buffer main girder (not included) hoist with trolley and pendant control trolley 2-speeds-motor; control of all crane movements main air supply 1/2", 3/4" or 1" 6 bar [87 psi] crane drive (2-speeds air motor) Main components of JDN Crane Kits for overhead travelling cranes Page 6

JDN HOOK APPROACHES J G Y2 Y1 SWL Type of Lengths Upper hook Dimensions Hoist Height of lift Trolley Y1 approach* J G Y2 4 m 570 mm 140 mm 8 m 610 mm 155 mm 1 t LM 3 t 140 mm PROFI 1 TS 15 m 475 mm 720 mm 165 mm 18 m 745 mm 242 mm 22 m 730 mm 283 mm 32 m 805 mm 307 mm 4 m 610 mm 155 mm 7 m 720 mm 165 mm 2 t LM 3 t 140 mm PROFI 2 TS 9 m 605 mm 745 mm 242 mm 11 m 730 mm 283 mm 16 m 805 mm 307 mm 25 m 880 mm 338 mm 4 m 715 mm 410 mm 6 m 765 mm 425 mm 3 t LM 3 t 140 mm PROFI 3 TI 10 m 575 mm 865 mm 455 mm 16 m 985 mm 495 mm 23 m 1095 mm 525 mm 39 m 1285 mm 585 mm 3 m 805 mm 425 mm 5 m 905 mm 455 mm 6 t LM 4-8 t 245 mm PROFI 6 TI 8 m 745 mm 1025 mm 495 mm 11 m 1135 mm 525 mm 19 m 1325 mm 585 mm 3 m 1045 mm 469 mm 5 m 1165 mm 505 mm 10 t LM 10-15 t 245 mm PROFI 10 TI 7 m 940 mm 1275 mm 510 mm 12 m 1465 mm 593 mm 17 m 1615 mm 640 mm 25 m 1805 mm 698 mm * upper hook approach related to bottom of main girder Page 7

JDN END CARRIAGES FOR SINGLE GIRDER CRANES (TRAVELLING GEARING GIRDERS) R L R/2 R/2 L E E A T N C D Detail Z G N W H K M 20 U B SWL max. max. type N R A B C D E F G H load per span wheel- wheel wheel diameter base [t] [kn] [m] [N x R] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 3 25 10 130 x 1500 ø 130 1500 100 80 160 180 128 130 15 10 6 37.5 13 160 x 1900 ø 160 1900 100 90 200 235 147 150 30 25 10 58 13 200 x 1900 ø 200 1900 160 100 240 275 162 170 30 25 Page 8

76 55 55 42 42 100 200 300 42 100 290 360 42 Detail Z at N = 130 Detail Z at N = 160 20 150 100 200 88 50 140 50 AD 290 350 F 410 480 Detail Z at N = 200 K L M N T U W weight speeds air air noise AD (total (with pres- consump- level length) drive) sure tion [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] [m/min] [bar] [m 3/ min] [db(a)] [mm] 1960 230 355 100 35 75 ± 0.5 154 125 4/15 6 1.3 80 52 57 62 2400 250 355 100 50 85 ± 0.5 184 190 5/18 6 1.3 80 52 57 62 2430 265 355 100 50 95 ± 0.5 224 255 6/25 6 1.3 80 52 57 62 Page 9

JDN CRANE DRIVES Dimensions in mm Do not charge depression with radial force! air supply 1 / 2 " internal screw thread M ø N ø E 75 F 135 L I 355 S B1 C -0,1 A1 R D1 A 2 MOTOR CHARACTERISTICS nominal r.p.m.: acc. to running resistance D2 B2 ELV 130 ELV 160 ELV 200 A1 123 140 170 A2 190 215 245 B1 84 94 120 B2 160 180 205 C 95 105 130 D1 400 448 498 D2 540 598 698 E 20 24.5 34.5 F 4 4 4 I 20 20 20 L 91 111 121 M 30 32 32 R 10 11 12 S 9 11 13 N W25x2x W30x2x W40x2x 11x8f 14x8h 18x8h IGetr. 140.6 140.6 140.6 N: = external spline acc. to DIN 5480 IGetr. = transmission ratio 600 500 400 300 torque 2.step 6,0 bar static air pressure 5,0 bar static air pressure 4,0 bar static air pressure power 2.step 0,8 0,7 0,6 0,5 0,4 200 100 0 140,6 torque [ Nm ] torque 1.step power 1.step rpm [ 1/min ] 0 4 8 12 16 20 24 28 32 36 40 44 48 power [ kw ] 0,3 0,2 0,1 0,0 Page 10

JDN ENERGY CHAINS JDN ENERGY CHAIN FOR TROLLEY TRAVEL Y Top View. 1/ 2 " - 230 3/ 4 " - 340 S/2 200 Total length of guide track = S + 400 JDN ENERGY CHAIN FOR CRANE TRAVEL 250 * 90 View Y * To be shortened depending on beam. Delivered basic length: 630 mm. 200 * Dimensions in mm Page 11

JDN LIMIT SWITCH TROLLEY TRAVEL min. 21 * max. 25 21 A 15 A * to be adjusted after railing on the LM Page 12

JDN LIMIT SWITCH CRANE TRAVEL 260 Switch cam for valve max. 40 JDN CLAMPING BUFFERS SELECTION LIST Capacity Type Bottom Flange Bottom Flange Part No. [t] thickness t [mm] width f [mm] 1.0 A <=20.5 3.0 B 13.0-30.0 10.0 C 20.0-30.0 64-120 74570 121-190 74571 191-243 244-300 74572 74573 110-160 74574 161-230 74575 231-283 74576 284-340 74577 161-230 74578 231-283 74579 284-340 74580 f d e 60 k c a g f b DIMENSIONS Type Dimension [mm] Weight [kg] a b c d e g k A 45 110 20 63 40 15 26 2.6 B 80 170 32 90 60 35 30 5.9 C 97 185 32 90 79 55 46 6.1 Page 13

and are registered trademarks of our company. AB 102 GB Issue: January 2004 Alterations reserved With the issue of this edition all previous versions are null and void 12004 J.D. Neuhaus GmbH & Co. KG_D-58449 Witten-Heven Phone: +49 (0)23 02-2 08-0_Fax: +49 (0)23 02-2 08-286 web site: www.jdn.de_e-mail: info@jdn.de