simple. gripping. future. CONVENTIONAL WORKHOLDING 1 Avanti Quick Jaw Exchange System 14 Avanti 46 16 Avanti 18 Avanti 11 Profilo Contour Jaw System 112 Profilo 113 Profilo 114 Profilo Dual clamping vice 116 Vario Tec Support and Resting System 118 Vario Tec 12 Vario Tec 122 Ino Grip Compact 3-Jaw Chuck Medical Industry: Reliable clamping of small, delicate parts, as well as cost-effective machining of complex workpieces made of expensive materials are the key issue in manufacturing processes in the medical industry. The full compatibility and modularity of our product range ensure safe and appropriate clamping solutions for all these tasks. 99
Avanti Quick Jaw Exchange System Benefits FLEXIBILITY Applications SET-UP TIME SAVINGS VERSATILITY At a glance Ideal for challenging second operation tasks Suited for almost any milling job High savings in set-up time thanks to quick jaw exchange 11
Avanti Quick Jaw Exchange System Avanti Quick Jaw Exchange System The universal vice with great handling characteristics and unbeatable add-on jaw prices! 1 2 3 4 5 6 7 Avanti Quick Jaw Exchange System applications Independent from the alignment of the workpiece a great variety of profiles can be clamped at best accessibility with the patented quick jaw exchange system. By adding contours on both sides of the jaws and through their maximum usable volume add-on jaws can be used twice. How to prepare add-on jaws: In order to get the best results when machining with the Avanti we recommend to simulate the future clamping setup as accurate as possible. We suggest using a clamping block, clamped between the top jaws while machining the workpiece contour into the add-on jaws. One system many applications: 1 Precise positioning of jaws thanks to 4 Equipped with clamping studs for 6 Changing the jaws rapidly with only patented clamping interface precise clamping in the Quick Point one screw (hexagon socket 5 mm for zero-point clamping system Avanti 46/ and 6 mm for Avanti ) 2 Centring accuracy ±.2 mm 5 Add-on jaws available in steel or 7 Rigid and sturdy base - but still With the Avanti Quick Jaw Exchange System you are prepared! Whether finishing complex shapes, clamping round blanks or even the 3 Double guided jaws aluminium lightweight and handy internal stress of thin-walled parts. 12 13
Avanti 46 Avanti 46 12 H6 M8 52 38 81 55 45 22 /117 26 ca. 7/11 62 19 max. Konturtiefe Avanti 46 Base Jaws and Add-on Jaws Avanti 46 Base Jaws Item No. Dimensions Weight Unit Price 44461 55 x 36 mm.5 kg 1 pair 52 Ø 16 mm max. 3 Nm max. 6 N ±.2 mm Avanti 46 4465 mm 7 mm 2. kg 4415 117 mm 11 mm 2.8 kg Avanti 46 Add-on Jaws, soft 44468-26 Steel (16MnCr5).6 kg x 38 x 26 mm 44469-26 Aluminium (F38).2 kg 14 Shown here: steel 15
Avanti Avanti 12 H6 M8 52 58 87/17 51 38 22 13/17/21 36/56 ca./165/25 78 58 29/49 max. Konturtiefe Avanti Base Jaws and Add-on Jaws Avanti Base Jaws Item No. Dimensions Weight Unit Price 441 x mm 1.5 kg 1 pair 52 Ø 16 mm max. 7 Nm max. 14 N ±.2 mm Avanti 4412 13 mm mm 3.7 kg 4416 17 mm 165 mm 4.4 kg 442 21 mm 25 mm 5. kg Avanti Add-on Jaws, soft 448-36 Steel (16MnCr5).6 kg 78 x 58 x 36 mm 449-36 Aluminium (F38).2 kg 448-56 Steel (16MnCr5).9 kg 78 x 58 x 56 mm 449-56 Aluminium (F38).3 kg 16 Shown here: steel 17
Avanti Avanti 16 H6 M1 96 116/146 7 22 21/26/31/36 46/76 21/26/31/36 126 39/69 max. Konturtiefe Avanti Base Jaws and Add-on Jaws Avanti Base Jaws Item No. Dimensions Weight Unit Price 44251 x 69 mm 3.6 kg 1 pair 96 Ø 2 mm max. 1 Nm max. 2 N ±.2 mm Avanti 4425 21 mm 21 mm 12. kg 44255 26 mm 26 mm 13.9 kg 4435 31 mm 31 mm 15.8 kg 44355 36 mm 36 mm 17.7 kg 18 Shown here: steel Avanti Add-on Jaws, soft 44258-46 Steel (16MnCr5) 3.3 kg 126 x x 46 mm 44259-46 Aluminium (F38) 1.1 kg 44258-76 Steel (16MnCr5) 5.5 kg 126 x x 76 mm 44259-76 Aluminium (F38) 1.8 kg 19
Profilo Contour Jaw System Profilo Contour Jaw System Your clamping system for all shaped parts. 1 2 3 4 5 6 Mounting options: Soft add-on jaws mounted from beneath with 4 screws. Thanks to threads in the base jaws, add-on jaws can also be mounted from the top for better accessibility towards the screws. Besides the standard add-on jaws custom-made jaws or fixtures 1 Hardened base jaws with keyways 2 Double guided jaws 3 Rigid and sturdy base - but still lightweight and handy 4 Sufficient steel or aluminium add-on jaws 5 Centring accuracy ±.2 mm 6 Equipped with clamping studs for precise clamping in the Quick Point zero-point clamping system can be mounted on the base jaws! Drawing available upon request. 11 111
CONVENTIONAL WORKHOLDING Profilo Profilo Profilo 52 Ø 16 mm max. 7 Nm max. 14 N ±,2 mm Profilo Base Jaws 112 x 46 mm 52,5 36 112 12/13/17/21 ca.1/13/17/21 491 12 mm 1 mm 3.3 kg 494 13 mm 13 mm 3.7 kg 498 17 mm 17 mm 4.3 kg 4912 21 mm 21 mm 5. kg 88,5 Profilo 96 Ø 2 mm max. 1 Nm max. 2 N ±.2 mm 47 16 16/21/26/31/36 ca. 155/25/255/35/355 Profilo Base Jaws 16 x mm 495 16 mm 155 mm 1.4 kg 491 21 mm 25 mm 12.3 kg 4915 26 mm 255 mm 14.2 kg 492 31 mm 35 mm 16.6 kg 124 4925 36 mm 355 mm 19. kg Profilo Add-on Jaws Profilo Add-on Jaws Profilo Add-on Jaws, soft Profilo Add-on Jaws, soft 498 Steel (16MnCr5) 1.8 kg 112 x x 36 mm 499 Aluminium (F38).7 kg 49258 Steel (16MnCr5) 3.3 kg 16 x x 47 mm 49259 Aluminium (F38) 1.2 kg Base jaws for Profilo can be found on page 89. Base jaws for Profilo can be found on page 93. 112 113
CONVENTIONAL WORKHOLDING Profilo Dual Clamping Vice Profilo Dual Clamping Vice Convert your Profilo into a Profilo Dual Clamping Vice. Spindle + Centre Base Jaw 112 x 46 mm for Profilo 52,5 36 112 17/21 ca.8/1 ca.8/1 Item No. Spindle length and Ø for Profilo Weight Price 498-TG 175 mm, Ø 16 mm 498 4912-TG 215 mm, Ø 16 mm 4912 1.1 kg 88,5 47 16 16/21/26/31/36 ca. 75/1//15/175 ca. 75/1//15/175 Spindle + Centre Base Jaw 16 x mm for Profilo Item No. Spindle length and Ø for Profilo Weight Price 491-TG 215 mm, Ø 2 mm 491 2.5 kg 4915-TG 265 mm, Ø 2 mm 4915 2.6 kg 492-TG 315 mm, Ø 2 mm 492 2.7 kg 124 4925-TG 365 mm, Ø 2 mm 4925 2.9 kg Profilo Add-on Jaws for dual clamping Profilo Add-on Jaws for dual clamping Profilo Add-on Jaws, soft 498 Steel (16MnCr5) 1.8 kg 112 x x 36 mm 499 Aluminium (F38).7 kg Profilo Add-on Jaws, soft 49258 Steel (16MnCr5) 3.3 kg 16 x x 47 mm 49259 Aluminium (F38) 1.2 kg Shown here: steel Shown here: aluminium 114 115
Vario Tec Support and Resting System Vario Tec Support and Resting System The convenient and versatile clamping solution for (semi-)finished parts. EXCLUSIVELY FOR LANG CENTRING VICES 1 2 3 4 5 6 How it works: The pins are blown out with compressed air row by row at high accuracy (±.1 mm). Pins not needed are simply pushed back by hand. Vario Tec applications Recommendation: In order to keep up the proper function of the system the pins should be blown out when not needed to prevent jamming caused by the coolant. Furthermore we recommend applying a multi-purpose oil on the pins occasionally. 1 Position accuracy of pins: ±.1 mm 2 Pins are blown out with compressed air row by row 3 Equipped with clamping studs for precise clamping in the Quick Point zero-point clamping system 4 Jaws (mounted from behind) equipped with the patented Vario Tec pins 5 Double, extended guidance of jaws 6 Centring accuracy ±.2 mm 116 117
Vario Tec Vario Tec 12 H6 M8 12 H6 M8 52 52 /97/137 /97/137 4 25 21 17 13 9 63 63 38 38 22 22 13/17/21 13/17/21 The jaws are fixed with screws from behind (2x M 6, distance of 48 mm), so they are closed up front. Hence swarf clogging has no chance! 27 SW12 SW12 65 65 1 4 Accessories Vario Tec Item No. Description Unit Price 42 Spare Jaws Vario Tec 1 set (2 pin jaws + 2 carrier jaws) 2 Spare pins Ø 4 mm 5 pcs. 52 Ø 16 mm max. 7 Nm max. 14 N ±,2 mm Vario Tec 42 13 mm 55 mm 3.5 kg 4297 17 mm 95 mm 4.1 kg 42137 21 mm 135 mm 4.8 kg 29 O-Rings Ø 2 x 1.5 mm for spare pins Ø 4 mm 1 pcs. 24 Air pressure pistol 118 119
Vario Tec Vario Tec 16 H6 M1 16 H6 M1 96 96 1/15/2/25 6 36 3 24 18 12 93 22 21/26/31/36 21/26/31/36 The jaws are fixed with screws from behind (2x M 8, distance of 84 mm), so they are closed up front. Hence swarf clogging has no chance! 4 SW12 97 15 5 Accessories Vario Tec Item No. Description Unit Price 42 Spare Jaws Vario Tec 1 set (2 pin jaws + 2 carrier jaws) 21 Spare pins Ø 6 mm 5 pcs. 96 Ø 2 mm max. 1 Nm max. 2 N ±,2 mm Vario Tec 4212 21 mm 1 mm 12.1 kg 42152 26 mm 15 mm 14. kg 4222 31 mm 2 mm 16.3 kg 42252 36 mm 25 mm 18.4 kg 21 O-Rings Ø 3.5 x 2 mm for spare pins Ø 6 mm 1 pcs. 24 Air pressure pistol 12 121