Parts List Gleaner L2, L3, M2, M3 NOTE: Indented items indicate parts included in an Quantity by Model assembly listed above. Early* Late** M3 M3 Part Name/Description Part No. M2 L2 L3 L3 Instruction Kit Gleaner L2, L3, M2, M3 2005300-2 1 1 1 1 Grain Flow Sensor 2000651 1 1 1 1 Moisture Sensor Kit 1 1 1 1 Box 6 x 6 x 12 1 1 1 1 Moisture Sensor (12 ft cable) 2000411-9 1 1 1 1 Moisture Sensor Installation Kit 2000900-1 1 1 1 1 Bag white block reclosable 2 mil 5 x 8 in. 2001906-5x8 1 1 1 1 Clearance gage 2000656 1 1 1 1 Drill Bit Tin Coated - #9 20010000-19 1 1 1 1 Self Tapping Screw, Coarse Thd, Gr 5, #10 x 3/8 in. 2002075-10038 2 2 2 2 Cutout Template 2000663 1 1 1 1 Lower Adjuster Installation Kit 2001301-3 1 1 1 Mailer 8x8x3 White 1 1 1 Drill Template 2000512 1 1 1 Transfer Punch 13/32 in. 2001003-41 1 1 1 Drill Bit Tin Coated 13/32 in. 20010000-41 1 1 1 File Square 5/16 in. 2001006 1 1 1 File Handle 2001019 Half Link CA550 chain 2001015 1 1 1 Bag White Block Reclosable 2 mil 4x6 2001906-4x6 1 1 1 Decal Do Not Adjust, Use Lower Adjuster 2000132 1 1 1 Alcohol Swab 2002811 1 1 1 Bearing 1.00 in. 2001007-100 1 1 1 Lower Adjuster Installation Kit Late L3, Late M3 2001301-4 1 Mailer 8x8x3 White 1 Drill Template 2000512 1 Transfer Punch 13/32 in. 2001003-41 1 Drill Bit Tin Coated 13/32 in. 20010000-41 1 File Square 5/16 in. 2001006 1 File Handle 2001019 1 Half Link CA550 chain 2001015 1 Bag White Block Reclosable 2 mil 4x6 2001906-4x6 1 Decal Do Not Adjust, Use Lower Adjuster 2000132 1 Alcohol Swab 2002811 1 Bearing 1.25 in. 2001007-113 1 *Early L3 before S.N. 30501: Early M3 before S.N. 27401 **Late L3 after S.N. 30500: Late M3 after S.N. 27400 October 2002 2005300-2 8-1
Parts List Gleaner L2, L3, M2, M3 Ag Leader Technology NOTE: Indented items indicate parts included in an Quantity by Model assembly listed above. Early* Late** M3 M3 Part Name/Description Part No. M2 L2 L3 L3 Header Sensor Kit 1 1 1 1 Box 4 x 6 x 8 1 1 1 1 Header Sensor Reversed 2000322-1 1 1 1 1 Header Sensor Installation Kit 2000330-11 1 1 1 1 Bag white block reclosable 2 mil 4x6 2001906-4x6 1 1 1 1 Self Tapping Hex Slotted Hd Screw, Coarse thd, Gr5 2002075-31075 2 2 2 2 Flat Washer, Standard, ZP 5/16 in. 2002071-31 2 2 2 2 S-Hook - #63 bent 2000329-3 1 1 1 1 Drill Bit Tin Coated Size F 1 1 1 1 Cable Kit 2001219 1 1 1 1 Box 4-1/4 x 12 x 12 1 1 1 1 Cab Cable 10 ft 2000402-1 1 1 1 1 Distribution Cable standard 2000403-1 1 1 1 1 Power Cable Gleaner (42 in.) 2000475-1 1 1 1 1 Grain Flow Sensor Cable 16 ft 2000406-5 1 1 1 1 Ground Speed Cable L2-L3 (11 ft) 2000476-4 1 1 1 1 Elevator Speed Cable L2-L3 (19 ft) 2000477-4 1 1 1 1 Header Sensor Extension Cable 42 in. 2000453-4 1 1 1 1 Cable Installation Kit 2000901-7 1 1 1 1 Bag white block reclosable 2 mil 9 x 12 in. 2001906-9x12 1 1 1 1 Cable Ties 6 in. 2002817-6 50 50 50 50 Cable Ties 15 in. 20002817-15 10 10 10 10 Grey Plastic cable Clamp 2002812 12 12 12 12 Adhesive Mounting Base 2 way 2002821-2 12 12 12 12 Cable Clamp 3/4 in. 2002820 1 1 1 1 Grommet Rubber 3/4 in. I.D. x 1-3/8 in. P.H.D. 2002824-75 1 1 1 1 Hole Saw 1-3/8 in. 2001002-138 1 1 1 1 Drill Bit Steel 1/4 in. 2001001-25 1 1 1 1 Grain Flow Sensor Installation Kit 2001300-6 1 1 1 1 Hex Hd Capscrew, Coarse Thd, Gr 5, ZP 1/4 x 5/8 in. 2002001-25062 7 7 7 7 Hex Nut, Coarse Thd, ZP 1/4 in. 2002055-25 7 7 7 7 Threaded Arm Assembly bend 90 deg., 12 in. long 2000311-4 1 1 1 1 Rod 1/4 in.-20 x 18 in. 2000306 1 1 1 1 Split Lockwasher, ZP, 1/4 in. 2002061-25 3 3 3 3 Hex Nut, Coarse Thd, ZP 1/4 in. 2002051-25 4 4 4 4 S-Hook #63 2000329-1 1 1 1 1 Chain 16 in. 2000331 1 1 1 1 *Early L3 before S.N. 30501: Early M3 before S.N. 27401 **Late L3 after S.N. 30500: Late M3 after S.N. 27400 8-2 October 2002 2005300-2
Parts List Gleaner L2, L3, M2, M3 NOTE: Indented items indicate parts included in an Quantity by Model assembly listed above. Early* Late** M3 M3 Part Name/Description Part No. M2 L2 L3 L3 Lower Elevator Adjuster Assembly small black 2000256 1 1 1 Lower Elevator Adjuster Assembly large black 2000254-3 1 Hose Clamps 39 in. 2000645-39 2 2 2 2 Monitor Bracket Inst. Kit 2001304-3 2 2 2 2 Post Bracket 4000135 1 1 1 1 *Early L3 before S.N. 30501: Early M3 before S.N. 27401 **Late L3 after S.N. 30500: Late M3 after S.N. 27400 October 2002 2005300-2 8-3
Installation Gleaner L2, L3, M2, M3 Important Notices You will save time and prevent wrong installation of components by closely following these step-by-step instructions. If you have any questions call Ag Leader Technology at 515-232-5363 Signal words (CAUTION, IMPORTANT and NOTE) are provided to draw attention to information that is important for the safe/correct installation and operation of this product. CAUTION will alert you to situations that will impact the physical safety of you or others. IMPORTANT will alert you to the potential for damage to the product or loss of data. NOTE will provide you with additional information to simplify a procedure or clarify a process. Place the Installation instructions and Parts List in their sections in the Operator s Manual to prevent their loss or to use as a reference after completing installation. Section Contents Item Page Installing Monitor in Cab 9-2 Routing Distribution and Power Cables through Cab Floor 9-3 Installing Header Height Sensor 9-7 Installing Ground Speed Cable 9-9 Installing Elevator Adjuster 9-11 Installing Elevator Speed Cable 9-15 Installing Grain Flow Sensor 9-15 Installing Moisture Sensor 9-17 Final Inspection 9-24 Operational Checkout for PF Series 9-24 Operational Checkout for YM 2000 9-25 *** October 2002 2005300-2 9-1
Installation Ag Leader Technology Installing Monitor in Cab Parts required for this step: Monitor Unit Post Bracket Monitor Brackets and Monitor Bracket Installation Kits Center Punch from Lower Elevator Adjuster Kit Electric Drill with 1/4 in. or 9/32 in. Drill Bit NOTE: The recommended monitor mounting is to mount the U- bracket under the ventilation duct that runs under the cab ceiling along the right side of the cab (see Figure 1). This places the monitor within easy reach and in a convenient viewing position. Figure 1. Post Bracket Mounted to Ventilation Duct 9-2 October 2002 2005300-2
Installation Step-by-Step Procedure 1. Mount the monitor unit in the u-bracket and assembly it to the post bracket using the hardware provided. NOTE: If installing a YM2000, PF3000 or PF3000 Pro monitor, mount the u-bracket in the same position on the post bracket. 2. Hold the monitor and post bracket under the ventilation duct to determine the exact position where you will want to mount the monitor. Be sure to position the monitor so that the keys will be easy to reach during combine operation. 3. With the post bracket in this position, mark the position of two of the 1/4 in. holes in the post bracket. 4. Center punch and drill up through the bottom of the vent duct at the marks. 5. Mount the post bracket to the vent duct using the 1/4 x 1 in. bolts provided. 6. Re-assemble the u-bracket and install the monitor unit. Routing Distribution and Power Cables through Cab Floor Parts required for this step Power cable (the one with the yellow inline fuse holder) Distribution cable (the one with 7 electrical connectors on 8 inch long wires) Cab cable (large diameter gray cable with rectangular 25 pin connector matching the connector on the bottom of the monitor) Center punch from lower elevator adjuster kit 1-3/8 inch hole saw (provided) and electric drill Stick-on snap-open/closed cable clips Short cable ties Window cleaner or rubbing alcohol and paper towels (not supplied) October 2002 2005300-2 9-3
Parts List Ag Leader Technology Step-by-Step Procedure 1. Look under the right-front corner of the cab to see if there are any obstructions or wiring which must be avoided when making a hole in the cab floor for the distribution cable. 2. Pull back the floor mat at the right-front of the cab to expose the metal cab floor. 3. Center-punch where you want to cut the 1-3/8 hole for the distribution cable. 4. Use the hole saw to cut a 1-3/8 inch hole through the cab floor. 5. Hold the distribution cable (the one with 8 inch long wires and several connectors) with the large connector up and feed the smaller connectors on the other end down through the hole in the cab floor one at a time. Start by feeding the largest connector through, then the next largest, and so-on, down to the smallest connectors. Be careful not to cut any of the wires on the edge of the hole as you do this. Rubber Grommet Distribution Cable Figure 2. Distribution Cable installed 9-4 October 2002 2005300-2
Installation Figure 3. Power cable attachment 6. Feed the end of the power cable which has the 3-hole connector down through the hole in the cab floor, beside the distribution cable wires. IMPORTANT: Install the split rubber grommet over the wires that pass through the floor and snap the bushing into the hole in the cab floor, to prevent the edge of the hole from cutting the wires. 7. Cut the floor mat to provide an opening for the wires and place the floor mat back down. 8. Open the door on the front of the control console and locate the large electrical relay which is just below the fuse panel. Mount the ground terminal of the power cable under one of the 1/4 in. bolts which attaches the relay to the frame of the combine. 9. Attach the power terminal (the one on the wire with the yellow fuse holder) to the 5/16 stud on the relay which is toward the center of the combine. NOTE: This terminal should be full-time 12 volt power, so that the Monitor has power with the combine's key-switch either on or off. October 2002 2005300-2 9-5
Parts List Ag Leader Technology 10. Securely tie any the power cable in a position inside the console where it will not be subject to rubbing against sharp edges or moving parts (such as the hydrostatic control lever). 11. Bend the lip on the bottom edge of the console door so that the door can be closed without cutting the power cable where it exits. 12. Push any excess length of power cable that is inside the cab down through the plastic bushing. 13. Attach the cab cable to the monitor unit. NOTE: The connector is D-shaped and will only fit one way. Be careful not to cross-thread the thumbscrews holding the cable to the monitor. They should turn easily. If you have difficulty getting them started, pull the connector out a little bit and use the thumbscrews to pull the connector back up to the monitor. IMPORTANT: Never use force to mate electrical connectors. If the connectors do not push together easily, they are not aligned properly. Using force will only result in damage to the connectors. 14. Connect the cab cable to the distribution cable by mating the 24-pin plug to the 24-pin receptacle. 15. Determine how you want to route the cab cable from the floor to the monitor and loop, and tie with a cable tie, any excess length of cab cable. 16. Snap several cable mounting clips onto the cab cable and determine where you will want to attach these to the right-front cab window. 17. Thoroughly clean the areas of the window where you want to attach the cable clips. NOTE: the window must be extremely clean and completely dry for the cable clips to adhere properly. 18. Remove the backing from the cable clips one-at-a-time and press them firmly to the surface of the window. 9-6 October 2002 2005300-2
Installation Installing Header Height Sensor Parts required for this procedure: Header height sensor 9CCW) assembly with integral cable Arm assembly (90 degree bent threaded rod with nuts, lockwashers and S- hook) 16 in. chain Two 5/16 in. self tapping screws Electric drill with 9/32 in. drill bit Cable ties Step-by-Step procedure 1. Underneath the front left side of combine cab, locate the 1/4 in. angle iron that attaches to the front end of the cab. Under the 1/4 in. angle iron, locate the vertical tube on the left side of the combine. 2. Attach the chain to the threaded arm and install the threaded arm in the header sensor pivot shaft. 3. Refer to Figure 4 and position the header sensor on the side of the vertical tube so the threaded arm is not obstructed when rotated. 4. Hold the header sensor and use a pen to make two marks on the vertical tube through the front slots of the side of the header sensor. 5. Center punch and drill two 9/32 in. holes for the 5/16 in. self tapping screws. 6. With the cable pointed to the rear of the combine, attach the header sensor to the vertical tube using the self tapping screws as shown in Figure 4. 7. Position the chain about 1 in. from the end of the threaded arm. 8. As shown in Figure 4, attach the chain to the 3/8 in. bolt on top of the feeder house so there is 14 in. of chain between the threaded arm and the feeder house. 9. Route the header sensor cable to the area where the distribution cable comes through the cab, tying the cable securely away from moving parts. October 2002 2005300-2 9-7
Parts List Ag Leader Technology Figure 4. Header Sensor installed 10. Raise and lower the head to ensure the threaded arm is not obstructed when rotating. 11. Install the arm assembly in the hole in the sensor pivot shaft, using a nut and lockwasher on each side of the shaft (the arm extends to the left as you look at the shaft of the sensor with the cable at the right). 12. Connect the free end of the extension spring to the S-hook on the arm assembly. 13. Position the sensor near the left edge of the cab, with the sensor housing positioned front to rear so the end of the threaded arm is about 4 in. behind the front edge of the feeder house. 14. Mark the position of the front-center and rear-center slots in the top of the header sensor housing. 15. Center punch and drill two 11/32 n. holes up through the cab floor. 16. Mount the header sensor to the cab floor with the 5/16 x 1 in. bolts provided. 9-8 October 2002 2005300-2
Installation 17. Mark the position required for attachment of the S-hook on the extension spring to the flange on the side of the feeder house. NOTE: this will place the lower end of the spring 3 to 4 in. behind the upper end of the spring. 18. Drill a clearance hole for a 5/16 in. screw and attach the lower S-hook to the side shield with the 5/16 x 1 in. bolt provided. Installing Ground Speed Cable Parts required for this procedure: Ground speed cable (identified by tag at the end with two connectors) Cable ties and white stick-on anchor clips Window cleaner or rubbing alcohol Step-by-Step Procedure CAUTION: To prevent death or serious injury to you or other, set the parking brake or position wheel chocks to prevent the combine from rolling. 1. Look through the opening in the right side of the combine just inside the right-front wheel. Locate the ground speed sensor on the right end of the 4-speed ground drive transmission. 2. Install the end of the ground speed cable which has two connectors between the existing wring harness and the connector on the short cable attached to the ground speed sensor. See Figure 5. 3. Route the ground speed cable along the existing wiring harness, tying the cable securely at 12 to 18 in. intervals. Follow the existing harness through the large opening in the right side of the separator, then up, forward and left to reach the left-rear corner of the cab. NOTE: DO NOT tighten cable ties after routing the speed cable. The grain flow sensor and moisture sensor cables will also need to be routed through these same cable ties. October 2002 2005300-2 9-9
Parts List Ag Leader Technology Figure 5. Ground speed cable connections. 4. Install several stick-on cable ties anchor clips along the right side of the cab. Place cable ties through them and route the ground speed cable through these ties. 9-10 October 2002 2005300-2
Installation Installing Elevator Adjuster IMPORTANT: A slide adjuster must be installed at the lower end of the clean grain elevator, so the top shaft of the elevator can remain in a fixed position. If you don t install this lower slide adjuster, every time you adjust the top shaft to tighten the chain, your grain weight calibration will change. IMPORTANT: If your chain and top sproket have several years of use, it is a good idea to install new parts. If these parts are changed at a later date, it will affect the calibration of the monitor. Parts required for this procedure: Elevator adjuster assembly 1 in. bearing (same as existing bearing) Metal drill template 13/32 in. transfer punch, 13/32 in. drill bit and 5/16 in. square file (all provided 3/8 in. or larger electric drill Half-link for elevator chain (provided) Step-by-Step Procedure 1. Loosen the drive for the clean grain elevator so it can be turned by hand. 2. Turn the clean grain elevator until the connecting links are accessible at the bottom of the elevator. 3. Split the chain by removing a connector link or by disconnecting one end of a half-link. 4. Remove the bearing and bearing flanges at the lower end of the elevator. 5. Install the metal drill template, as shown in figure 6, using the three screws that were used to retain the bearing flanges. NOTE: Figure 6 shows a John Deere elevator which has the 3-hole pattern for the bearing flanges inverted relative to the Gleaners. October 2002 2005300-2 9-11
Parts List Ag Leader Technology Figure 6. Metal drill template 6. Use the 13/32 in. transfer punch to make a center punch mark in the center of each of the four square holes near the outside corners of the template. 7. Use the 13/32 in. drill bit, drill through the elevator housing (leave the template installed) at each of the four corners of the template. IMPOTANT: Check the positions of the chain paddles before drilling, to avoid drilling into them. 8. Use the square file to file the holes to match the drill template. 9. Remove the drill template. 10. Use the three 5/16 x 1 in. carriage bolts provided with the adjuster, loosely attach the bearing flanges and bearing onto the slide adjuster. 11. Use the four 3/8 x 1-1/4 in. carriage bolts provided loosely attach the side plate to the clean grain elevator. NOTE: Make sure the adjuster slides freely over the entire length of the slots. 9-12 October 2002 2005300-2
Installation 12. After full travel of the adjuster is verified, adjust the top shaft of the clean grain elevator to its full upward position using the following procedure: IMPORTANT: Failure to do this wil reduce the accuracy of the monitor. 12a. Remove the cover from the top of the clean grain elevator. 12b. Adjust both adjusting screws for the top bearing holders to raise the shaft to the position where there is only about 1/2 in. clearance between the tips of the paddles and the curved deflector which forms the top of the elevator. Lock the adjusting screws in this position. 12c. If you cannot raise the top shaft sufficiently to reduce the top clearance to 1/2 in., perform one or more of the following modifications to the elevator to obtain clearance. (1) Move angle irons which hold the slide adjusters upward by drilling holes nearer to the top of the elevator to allow more slide adjustment. (2) Remove the upper one or two bolts which hold the curved deflector inside the elevator and bend the curved deflector downward to reduce the clearance above paddles. NOTE: As you bend the deflector, try to maintain the same radius of curvature and keep the top edge horizontal. 12d. Make a final adjustment of the top shaft adjusters to obtain about 1/2 in. clearance between the paddles and the curved deflector. NOTE: Be sure that the top shaft of the elevator is level. Unequal adjustment of the two adjusters can result in premature bearing failure or severe sprocket wear. 13. Attach the decal which says Do not Adjust! Use Lower Adjuster on the left side of the clean grain elevator housing by the adjuster bolt (clean the housing of dirt and oil so the decal will adhere properly. 14. Re-connect the elevator chain at the bottom of the elevator. If required, add one or more half links to allow the chain to be joined. October 2002 2005300-2 9-13
Parts List Ag Leader Technology 15. With the lower auger shaft suspended by the elevator chain, tighten all the bolts on the lower adjuster 16. Re-install or re-tighten the elevator drive. NOTE: Some Gleaner combines have been found to have inadequate clearance at the bottom auger to allow full travel of the lower shaft adjuster. If you encounter this, adjust the top shaft to obtain the highest possible operating position of the lower adjuster, providing maximum adjustment for chain wear without having to move the top shaft. Eventually, when the lower adjuster has been adjusted to its lowest possible operating position, the top shaft will have to be moved when a half link is removed, and then the monitor will have to be re-calibrated. Figure 7. Lower Adjuster installed 9-14 October 2002 2005300-2
Installation Installing Elevator Speed Cable Parts required for this procedure: Elevator speed cable (identified by tag at the end with two connectors) Cable ties Step-by-Step procedure 1. Looking down in the space outside the top of the clean grain elevator, with the elevator cover removed, locate the bin loading auger low shaft speed sensor at the bottom end of the loading auger. Also locate the two pin connector between the speed sensor and the combine wire harness. 2. Install the end of the elevator speed cable which has two connectors between the existing wire harness and the low shaft speed sensor. 3. Route the cable up and out of the space beside the clean grain elevator by following existing wire harness. Tie the cable securely to keep it out of the chain drive. 4. Leave the remaining cable hanging in the grain tank at this time and route the speed sensor cable with the flow sensor cable in the next step. Installing Grain Flow Sensor Parts required for this procedure: Grain Flow sensor Six 1/4 x 5/8 in. cap screws and Nylock nuts 1/4 or 9/32 in. drill bit Electric drill Flow sensor cable (identical 9-pin connectors on both ends) Cable ties October 2002 2005300-2 9-15
Parts List Ag Leader Technology Step-by-Step Procedure 1. With the standard elevator cover removed, place the flow sensor assembly on top of the clean grain elevator with the load cell/impact plate assembly toward the front of the combine. 2. Center the sensor cover side-to-side on the elevator and slide the sensor as far forward as it will go. 3. With the cover held in this position, drill through one of the holes near the front and one of the holes near the rear of the cover. 4. Install a cap screw with nylock nut in each of these two holes to hold the cover firmly in position. 5. Drill through the remaining four holes in the cover and install the remaining cap screws. Figure 8. Grain Flow Sensor installed 9-16 October 2002 2005300-2
Installation 6. Connect either end of the flow sensor cable to the flow sensor 7. Route the flow sensor and elevator speed cables forward along the existing wiring on the right-front corner of the grain tank. 8. Route the cables up over the edge of the grain tank and leftward to the right side of the cab, then down the outside of the front wall of the grain tank next to the right side of the cab. 9. Install adhesive cable tie anchor clips on the front wall of the grain tank to hold the cables securely (be sure to clean the metal thoroughly, so the clips will adhere properly). 10. Follow the previously routed ground speed cable forward to the right-front corner of the cab. Installing Moisture Sensor IMPORTANT: If you have an elevator mount kit for installing the moisture sensor on the side of the clean grain elevator, ignore the following installation instructions. Installation instructions for the elevator mount kit are included in the box containing the elevator mount kit. If you do not have an elevator mount kit, you must install the moisture sensor on the bottom side of the loading auger inside the grain tank. This requires removing 6-1/2 in. of auger flighting from the center of this auger. NOTE: In field conditions where the combine head is continually picking up moist soil and/or green weeds or crop, a buildup of material may develop on the inside of the loading auger tube. In very severe cases, this may cause excessive wear on the auger flighting where the flighting has been removed for the moisture sensor. If the inside of the auger flighting has a film of buildup that is thick enough that it rubs against the auger flighting, remove the moisture sensor and clean the tube in the area where the flight is cut and check flighting for wear. October 2002 2005300-2 9-17
Parts List Ag Leader Technology Parts required for this procedure: Moisture sensor Moisture sensor cutout template and clearance gauge Marking pen and cable ties Electric drill and drill bits Sabre saw with metal cutting blade Hacksaw or torch for cutting auger flighting Handheld grinder Step-by-Step Procedure 1. Remove loading auger and tube from grain tank with the top auger bearing holding the auger in its operating position relative to tube. 2. On bottom side of auger tube, make a mark 12-in. from the discharge end of the tube. 3. Place the cutout template on the auger so it is centered on this mark and mark the sensor opening (5-11/16 x 1-11/16 in.), as shown in Figure 9. 4. Drill one or more starting hole for the sabre saw and cut the sensor opening as shown in Figure 10. NOTE: Cut the hole as accurately as possible. Avoid excess clearance around the plastic sensor housing, since any clearance will collect fine material that can affect the accuracy of the sensor. NOTE: Do not cut this hole with a torch. 9-18 October 2002 2005300-2
Installation Figure 9. Marking Outline of Sensor Opening on Auger Tube Figure 10. Cutting Sensor Opening in Auger Tube October 2002 2005300-2 9-19
Parts List Ag Leader Technology 5. After cutting the opening, check to see that the raised portion of the plastic part of the sensor housing fits into the opening. If it does not, use a file to enlarge the opening until the sensor just fits. 6. Rotate auger inside the tube to align outside edge of flighting with one end of the opening and mark flighting as shown in Figure 11. IMPORTANT: The auger must be in its normal operating position relative to the tube when you make these marks. 7. Remove the auger from the tube. Mark the auger flighting 3/8-in. outside each of the original marks (3/8 in. lengthwise on the auger, NOT 3/8-in. along the spiral outside diameter of the flighting). Mark the flighting for cutting at these positions, which should be about 6-1/2 in. apart lengthwise on the auger. Figure 11. Marking Auger at Ends of Sensor Opening 9-20 October 2002 2005300-2
Installation NOTE: Before cutting the flighting, weld it to the auger shaft just outside of each cut mark. 8. Use a hacksaw or torch to remove the 6-1/2 in. length of flighting all the way down to the auger shaft. See Figure 12. Use a grinder or file to smooth off the cut edges of the flighting. Figure 12. Auger with 6-1/2 in. of flighting removed 9. Re-install auger into tube and install top bearing to hold the auger in its operating position. 10. Hold the sensor clearance gauge in the sensor opening as shown in Figure 13, and rotate the auger to make sure that it clears the gauge. NOTE: If the flighting hits the gauge, additional flighting must be removed to ensure that the moisture sensor will not be damaged. October 2002 2005300-2 9-21
Parts List Ag Leader Technology Figure 13. Sensor Clearance Gauge in Sensor Opening 11 Place moisture sensor in the opening and clamp it to the tube with one of the long clamps provided, as shown in Figure 14. NOTE: Install the sensor with the direction of grain flow arrow pointing towards the top end of auger (sensor cable will be toward the bottom end of auger). 12 Drill a hole for a sheet metal screw about 90 degrees from the sensor opening and attach the ground strap, as shown in Figure 14. 13. Remove the moisture sensor from the auger tube and re-install the auger and tube in the combine. 14. Re-install the moisture sensor onto the auger and route its cable along the grain flow sensor cable to reach the distribution cable (the one which splits the large 24-pin connector out into six small connectors). 9-22 October 2002 2005300-2
Installation Ground Strap Long Clamp Figure 14. Moisture Sensor Installed on Auger Tube 15. Tie the cable securely to keep it away from sharp edges and to prevent it from being pulled down, as grain is unloaded from the grain tank. NOTE: To tie the cable to the auger tube either: Join two or more long wire ties end-to-end to allow them to each around the tube OR Use the extra steel clamp provide (be careful not to cut the cable by clamping it too hard). 16. Route moisture cable to distribution cable. Connect moisture sensor cable to distribution cable. Plug the moisture sensor cable into this connector, and loop and tie any excess cable away from moving parts. October 2002 2005300-2 9-23
Installation Gleaner L2, L3, M2,M3 Ag Leader Technology Final Inspection Installation is now complete. Do a walk around of the combine and complete the following: All cable connections have been made. Excess cable has been tied out of the way, so there is no interference. All tools have been removed from the combine. All cap screws and carriage bolts are tight. Operational Checkout for PF Series Step-by-Step Procedure Refer to the Display Items section in the Operation Section for instructions on how to display different items on the screen. 1. Start engine. 2. Turn the monitor power switch ON and verify that the monitor turns on properly. A field and load should be displayed at the top. 3. Display Elevator Speed on the screen. Refer to Vehicle Setup instructions in the Setup Section and set the elevator pulses/revolution under the Vehicle Setup screen to: 6 if 1995 or later model year, 7 if 1994 or previous model year. 3a. Verify that elevator RPM stays at zero with the separator OFF. 3b. Engage the separator and verify the monitor measures elevator RPM. It should be between 400 450 RPM at full engine speed. NOTE: On some combine models, the header must be engaged to get an elevator speed signal. If you do not get an elevator RPM reading, engage the header drive. 4. Display Ground Speed on the screen. Move the combine slowly to verify the monitor measures MPH at low speeds (below 1 mph). 9-24 October 2002 2005300-2
Installation Gleaner L2, L3, M2, M3 NOTE: MPH will NOT be accurate, because the monitor has not yet been calibrated to your combine. 1. Start the separator with the combine at rest and verify that the monitor reads 0.0 MPH. 2. Display Head Height on the screen. 3. Lift the head and verify the head height number increases. Lower the head and verify the head height number decreases. 4. Display Temp on screen and verify that there is a temperature reading. The temperature may be off slightly because it has not been calibrated. Refer to the Setup Section of the Operator s Manual to adjust the monitor to your combine. Operational Checkout for YM 2000 Step-by-Step Procedure Refer to General Description in the Setup Section of the Operator s manual for a description of the key. 1. Start Engine. 2. Flip the monitor power switch ON and verify that the monitor turns on properly. (a) The top display should show F1 L1 (b) The lower-left display should show SOYBEANS. (c) The lower-right display should show 0.0 AV/B/A. 3. Push the FLOW key twice to display Elevator RPM. (a) Verify that elevator RPM stays at 0 with the separator and header OFF. (b) Engage the separator and verify that the monitor measures elevator RPM. It should be between 400 and 450 RPM at full engine speed. October 2002 2005300-2 9-25
Installation Gleaner L2, L3, M2, M3 Ag Leader Technology NOTE: On some combine models, the header must be engaged to get an elevator speed signal. If you do not get an elevator RPM reading, engage the header drive. 4. Move the combine slowly to verify that the monitor measures MPH at low speeds (below 1mph). NOTE: MPH will not agree with the combine s monitor, because the yield monitor has not been calibrated to your combine. 5. Start the separator with the combine at rest and verify that the monitor reads 0.0 MPH. 6. Place the feeder house at about mid-height. 7. Place the AREA COUNT switch in the UP position. 8. Select STOP HEIGHT on the top display. 5. If the red AREA COUNT light is ON, increase the stop height displayed on the top line (using the UP ARROW key for the top display) until the light goes out. 6. If the AREA COUNT light is OFF, decrease the stop height displayed until the light comes on. 7. Verify that the AREA COUNT light goes out as the head is dropped slightly below the original position and comes on as the head is slightly above the original position. NOTE: Use small up and down head movements for this check. If you use large motions, it may appear that the head moves too far before the light changes, because there can be up to a 1 second delay before the monitor gets to the point in its program cycle where it checks header height. 9-26 October 2002 2005300-2
Installation Gleaner L2, L3, M2, M3 8. Check for proper connection of the moisture sensor as follows (a) Turn On the Yield Monitor 2000. (b) Set MOIST = AUTO under the MOIST key. (c) Press the MOIST key five times to display temperature, which should show a number within a few degrees of the actual ambient temperature. (d) If you know the temperature in the area of the moisture sensor accurately, you can adjust the temperature readout with the lower-left UP or DOWN ARROW keys. (e) If you do not get a reasonable temperature reading (it will indicate 20 DEG F if the sensor is not connected), recheck the connections. Call Ag Leader Technology at 515-232-5363 if you have a problem and cannot find it. NOTE: You cannot get a moisture reading until there is grain flowing through the combine. Also, you will only see the AVG% display when there is no grain flow. *** October 2002 2005300-2 9-27