roportional flow control valve with integrated pressure compensator ype KUDSR RE 1872 Edition: 12.217 Replaces: 1.216 Size 3 Component series B Maximum operating pressure 35 bar Maximum supply flow 12 l/min H8125 Features Mounting cavity R/UNF-16-3--6 Direct operated proportional valve for controlling the flow size Operation by means of proportional solenoid Detachable and rotatable solenoid coil (connector position freely selectable) With concealed manual override Screwable manual override with star handle, optional Contents ype code 2 referred types 2 vailable coils 3 Symbols 3 Functional description 4 echnical data 5 Characteristic curves 7 ermissible working range 9 Dimensions 1 Mounting cavity 11 vailable individual components 12 Related documents 12 RE 1872/12.217, Bosch Rexroth G
2 KUDSR roportional flow control valve ype code (valve without coil)1) ype code (valve without coil) 1) 1 2 3 4 5 6 7 8 9 KUDS R 3 B / F N9 V * ype 1 roportional flow control valve with integrated pressure compensator, direct operated KUDS Maximum operating pressure 2 35 bar R Size 3 Size 3 3 Flow in port 4 Symbol 8 l/min C 6 l/min C1 4 l/min C2 Component series 5 Component series B B Mounting cavity 6 High-erformance and mounting cavity R/UNF-16-3--6, see page 11 F Manual override 7 With concealed manual override N9 Screwable manual override with star handle (separate order, material no. R913958, see page 12) N14 Sealing material 8 FKM (fluoroelastomer) (other seals on request) V 9 Further details in the plain text * referred types (valve without coil) 1) ype KUDSR3CB/FN9V KUDSR3C1B/FN9V KUDSR3C2B/FN9V Material no. R9148558 R9148554 R9148557 1) Complete valves with mounted coil on request. Bosch Rexroth G, RE 1872/12.217
roportional flow control valve KUDSR vailable coils (separate order) 3 vailable coils (separate order) Direct voltage DC 3) K4 3pol (2+E) DIN EN 17531-83 Material no. for coil with connector 2) K4 2pol K4 D 4-2, co. Deutsch C4 2pol C4/Z3 M Junior-imer 12 V (1.8 ) R912218 R91272648 R912268 24 V (1.2 ) R9122174 R91272647 R9122683 Symbols detailed simplified By closing the tank port the valve can also be operated as a 2-way flow control valve. = ump port = ank port = Control pressure port 2) lug-in connectors separate order, see data sheet 86. 3) Other voltages upon request. RE 1872/12.217, Bosch Rexroth G
4 KUDSR roportional flow control valve Functional description Functional description General he proportional flow control valve is a direct operated screw-in cartridge valve in spool design with integrated pressure compensator. It regulates the flow proportionally to the input signal in a stepless form from port to. ny excessive residual flow is led to the tank or to another actuator via port. he valve basically consists of housing, control spool, control spring, pressure compensator spool, orifice bush, pressure compensator spring as well as proportional solenoid (1) with central thread and detachable coil. Function (2-way) With de-energized proportional solenoid (1), the control spool that is always pressure-compensated to the actuating forces due to its structural design is held in the initial position by the control spring and blocks the flow between port and. By energizing the proportional solenoid (1), the control spool is adjusted directly proportional to the electrical input signal and, via orifice-type cross-sections (with progressive flow characteristics), adjusts and connects the ports and. Due to the integrated pressure compensator spool together with the pressure compensator spring, the pressure drop across the valve is kept constant, independent of the pressures at and. In case of de-excitation of the proportional solenoid (1), the control spring returns the control spool into its initial position. he entire flow must bedissipated via the upstream system pressure relief valve. he manual override (2) allows for the adjustment of the valve without solenoid energization. Function (3-way) With de-energized proportional solenoid (1), the control spool that is always pressure-compensated to the actuating forces due to its structural design is held in the initial position by the control spring and blocks the flow between port and. By energizing the proportional solenoid (1), the control spool is adjusted directly proportional to the electrical input signal and, via orifice-type cross-sections (with progressive flow characteristics), adjusts and connects the ports and. Due to the integrated pressure compensator spool together with the pressure compensator spring, the pressure drop across the valve is kept constant, independent of the pressures at, and. In case of excessive flow from, the pressure compensator spool moves to the right and opens the connection to. In case of de-excitation of the proportional solenoid (1), the control spring returns the control spool into its initial position. he entire flow is now directly led from port to port. he manual override (2) allows for the adjustment of the valve without solenoid energization. ype KUDSR3 = ump port = ank port = Control pressure port Version K4 (with plug-in connector) Version C4 1 Version K4 2 1 roportional solenoid 2 Manual override Bosch Rexroth G, RE 1872/12.217
roportional flow control valve KUDSR echnical data 5 echnical data General Weight kg.97 Installation position ny if it is ensured that no air can collect upstream of the valve. Otherwise, we recommend suspended installation of the valve. mbient temperature range C See characteristic curve on page 9 Storage temperature range C 2 to +8 Environmental audits Salt spray test according to DIN 521 h 72 Surface protection DC solenoids Coating according to DIN 5962-Fe//ZnNi with thick film passivation Hydraulic Maximum operating pressure ort bar 35 Bypass pressure ort bar 35 with q Vmax riority pressure ort bar 33 q Vmax Control pressure differential bar 12 15 Minimum pressure differential bar > 1 Maximum flow ort l/min 12 Rated flow l/min 8 (regulated) Leakage ml/min < 1 (with Δp = 1 bar in ; HL46, ϑ Oil = 4 C) Hydraulic fluid See table on page 6 Hydraulic fluid temperature range C 4 +1 (preferably +4 +5) Viscosity range mm 2 /s 5 4 (preferably 1 1) Maximum admissible degree of contamination of the hydraulic fluid Class 2/18/15 1) Cleanliness class according to ISO 446 (c) Load cycles Million 1 Hysteresis 2) % 5 Range of inversion 2) % 2 Response sensitivity 2) % 1 Notice For applications outside these parameters, please consult us! 1) he cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. vailable filters can be found at www.boschrexroth.com/filter. 2) Measured with analog amplifier type R2-1/1 according to data sheet 9523 (WM = 1 Hz). RE 1872/12.217, Bosch Rexroth G
6 KUDSR roportional flow control valve echnical data Elektric Voltage type Direct voltage Supply voltages 3) V 12 DC 24 DC Maximum solenoid current 1.8 1.2 Coil resistance Cold value at 2 C Ω 3.3 7.2 Max. hot value Ω 5.8 13. Duty cycle (ED) % see characteristic curve on page 9 Maximum coil temperature 4) C 15 rotection class according to VDE 47-1 (DIN EN 6529) DIN 45-9 Version K4 Version C4 Version K4 I 65 with plug-in connector mounted and locked I 66 with plug-in connector mounted and locked I 69K with Rexroth plug-in connector (Material no. R9122127) I 69K with plug-in connector mounted and locked WM signal (recommendation) Hz 1 (nalog amplifier type R... Data sheet 9523) Control electronics (separate order) nalog amplifier module type V-MS1... lug-in proportional amplifier type V-SS1... Data sheet 3223 Data sheet 3116 nalog amplifier type R... Data sheet 9523 BODS control unit type RC... Data sheet 952 Design according to VDE 58 Notice When establishing the electrical connection, the protective earthing conductor (E ) must be connected correctly. 3) Other voltages on request 4) Due to the surface temperatures of the solenoid coils, the standards ISO 13732-1 and ISO 4413 need to be adhered to! Hydraulic fluid Hydraulic fluid Classification Suitable sealing material Standards Data sheet Mineral oils HL, HL FKM DIN 51524 922 Bio-degradable Insoluble in water HEES FKM ISO 1538 9221 Soluble in water HEG FKM ISO 1538 9221 Notice Further information and details on using other hydraulic fluids are available in the above data sheets or on request! Restrictions are possible with the technical valve data (temperature, pressure range, service life, maintenance intervals, etc.). he flash point of the hydraulic fluids used must be 4 K above the maximum solenoid surface temperature. Bio-degradable: When using biodegradable hydraulic fluids that are also zinc-solving, zinc may accumulate in the fluid. Bosch Rexroth G, RE 1872/12.217
roportional flow control valve KUDSR Characteristic curves 7 Characteristic curves p qv-characteristic curve port ( open, orifice closed) ressure differential Δp [bar] 2 18 16 14 12 1 8 6 4 2 2 4 6 8 1 Flow q V [l/min] Notice Characteristic curves measured with HL46, ϑ Oil = 4 ±5 C and 24 V coil. Version C (q V = 8 l/min) Regulated flow at port as a function of the load pressure 3-way function (port open to the tank) 1 9 8 7 6 5 4 3 2 1 5 1 15 2 25 3 35 Load pressure [bar] Regulated flow at port as a function of the load pressure 2-way function (port closed) 1 9 8 7 6 5 4 3 2 1 5 1 15 2 25 3 35 Load pressure [bar] Regulated flow at port as a function of the command value 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 1 Command value [%] RE 1872/12.217, Bosch Rexroth G
8 KUDSR roportional flow control valve Characteristic curves Version C1 (q V = 6 l/min) Version C2 (q V = 4 l/min) Regulated flow at port as a function of the load pressure 3-way function (port open to the tank) Regulated flow at port as a function of the load pressure 3-way function (port open to the tank) 8 6 7 6 5 4 3 2 1 5 4 3 2 1 5 1 15 2 25 3 35 5 1 15 2 25 3 35 Load pressure [bar] Load pressure [bar] Regulated flow at port as a function of the load pressure 2-way function (port closed) Regulated flow at port as a function of the load pressure 2-way function (port closed) 8 6 7 6 5 4 3 2 1 5 4 3 2 1 5 1 15 2 25 3 35 5 1 15 2 25 3 35 Load pressure [bar] Load pressure [bar] Regulated flow at port as a function of the command value 7 Regulated flow at port as a function of the command value 5 6 5 4 3 2 1 4 3 2 1 1 2 3 4 5 6 7 8 9 1 Command value [%] 1 2 3 4 5 6 7 8 9 1 Command value [%] Bosch Rexroth G, RE 1872/12.217
roportional flow control valve KUDSR ermissible working range 9 ermissible working range Minimum terminal voltage at the coil, relative duty cycle and permissible working range depending on the ambient temperature Version G12 12 12 2. (1) Required minimum voltage on the coil [V] 1 8 6 4 1 3 2 11 1 9 8 (2) Reduced duty cycle [%] for Imax (1.8 ) 1.8 1.6 1.4 1.2 (3) ermissible continuous power supply [] at 1 % duty cycle 2-4 -3-2 -1 1 2 3 4 5 6 mbient temperature [ C] 7 8 7 9 1 11 12 1. Version G24 2 12 1.4 (1) equired minimum voltage on the coil [V] 16 12 8 4 1 3 2 11 1 9 8 (2) Reduced duty cycle [%] for Imax (1.2 ) 1.2 1..8.6 (3) Zermissible continuous power supply [] at 1 % duty cycle -4-3 -2-1 1 2 3 4 5 6 mbient temperature [ C] 7 8 7 9 1 11 12.4 Notice he characteristic curves have been determined for coils with valve with medium test block size (8 8 8 mm), without flow in calm air. Depending on the installation conditions (block size, flow, air circulation, etc.) there may be a better heat dissipation. hus, the area of application is broadened. In individual cases, more unfavorable conditions may lead to limitations of the area of application. = Limited valve performance RE 1872/12.217, Bosch Rexroth G
1 KUDSR roportional flow control valve Dimensions Dimensions [mm] Dimensions 2 15/16-12 UN-2 1 3 9 8 6 45 ~86 (~92) 15 5 4 74.5±.3 75.5 95.2±.3 1 11 LS ~131 61 1 lug-in connector without circuitry for connector K4 (separate order, see data sheet 86) 2 Space required to remove the plug-in connector 3 SW36, tightening torque M = 165 +15 Nm 4 Dimension for K4 plug-in connector, without circuitry 5 Dimension () for K4 plug-in connector, with circuitry 6 lug-in connector for connector K4 (separate order, see data sheet 86) 7 lug-in connector for connector C4 (separate order, see data sheet 86) 8 Nut, tightening torque M = 5 +2 Nm 9 Coil (separate order, see page 3) 1 Concealed manual override N9 11 Screwable manual override with star handle N14 (separate order, see page 12) = ump port = ank port = Control pressure port 1; 7 1; 6 72.4 63 LS = Location Shoulder Bosch Rexroth G, RE 1872/12.217
Dimensions [mm] roportional flow control valve KUDSR Mounting cavity 11 Mounting cavity R/UNF16-3--6; 3 main ports; thread 1 5/16-12 UN-2B X 42 min. 35.55±.5.1 15/16-12 UN-2B.5 B 1±.5 Rz1 8 75.4 +.5 63.94 +.4 62.5 +.4 35.4 +.4 33.8 +.4 22.5 +1 Y min. 16.6 max. 33.7 min. 45.2 max. 62.4 Y.5 B.5 24 max. 27 +.5 E 28.6 +.5 E Rz max 8 B X R.4 max. R.1 +.1 15 ±1 Rz1 max 8 c.1 B 3.3 +.4 LS Y 45 ±5 -.2 +.2 1) Rz 32.8-/t 2 3-2 = ump port = ank port = Control pressure port LS = Location Shoulder ll seal ring insertion faces are rounded and free of burrs. 1) Visual inspection RE 1872/12.217, Bosch Rexroth G
12 KUDSR roportional flow control valve vailable individual components vailable individual components 92 91 999 Item Denomination Material no. 91 Nut R929574 92 Seal ring for pole tube R9257 999 Seal kit of the valve R9615887 Manual override N14 R913958 Coils separate order, see page 3. Related documents Control electronics: nalog amplifier module ype V-MS1 Data sheet 3223 lug-in proportional amplifier ype V-SS1 Data sheet 3116 nalog amplifier ype R Data sheet 9523 BODS control unit ype RC Data sheet 952 Selection of the filters www.boschrexroth.com/filter Bosch Rexroth G Zum Eisengießer 97816 Lohr am Main, Germany el. +49 9352 18- info.ma@boschrexroth.de www.boschrexroth.com Bosch Rexroth G 217. ll rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. he data specified within only serves to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. he information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging. Bosch Rexroth G, RE 1872/12.217