Concentrated savings for your applications Altivar 1000 Medium-voltage variable speed drive 0.5 to 10 MW
Altivar 1000: a compact heavyweight response to your needs for medium-voltage speed control Power Fans, pumps, turbine starters Mines & minerals Conveyors, crushers, fans, pumps Oil and gas Pumps, compressors, air blowers, extruders Water treatment Pumps, air blowers
Increase your productivity, make greater savings Altivar 1000 completes the global offer for electrical distribution, motor control and control systems. Reduction in energy costs Protection of motors and equipment Increased competitiveness Reduction in maintenance costs 40 less energy with speed control Energy Efficiency enabler
Benefit from innovation on your medium-voltage applications Better technology Better results Compact size thanks to medium-voltage IGBT technology Solution with input transformer integrated in the drive enclosures or placed outside the electrical control room Return on investments Reduction in installation costs Speed of commissioning Optimized location of the electrical control room Reduction in needs for air conditioning Long-lasting components Optimum sizing Redundancy of pump or cooling fan as standard Proven control: - torque and speed with or without sensor - catch on the fly, suppression of critical speeds Increased productivity Lower production and maintenance costs Enhanced reliability and continuity of operation User-friendly interface Easy remote access to the device parameters Highly modular design Simple access to enclosure front panels Simplicity of operation Saves time during use Ease of maintenance dv/dt or output sinus filter: - reduction in harmonics and stress on the motor, cables and the driven load - quality of the current and voltage waveform No disturbance of the motor and the driving load Improved motor durability Maximum machine efficiency without risk Compatibility with new or existing motors Extended cable length between motor and drive permitted Solutions with 12/24/36 pulse diode bridge or active rectifier: - better power factor and harmonics than the values imposed by the standards Perfect integration in the line supply Energy losses minimized No malfunctions or interference with the environment IP41 as standard IP54 as an option on water cooled enclosures Electromechanical door locking Enhanced safety Dust and damp protection as standard Protection of people and equipment A comprehensive offer: - medium and low-voltage drives, motor, electrical distribution, control systems, installation - associated expertise (energy efficiency, line supply study, etc.) A range of high-quality services A One-Stop-Shop throughout the life of the installation Advice and follow-up from specification to after-sales International coverage
Reliability and performance Incomer Frequency inverter Air cooled version (up to 4 MW) A simple electrical connection is required Your equipment is protected by the circulation of cooled filtered air Diode bridge Water cooled version (up to 10 MW) Enhanced noise reduction: 70 db (A) Very low heat losses in the electrical control room IGBT Inverters Output reactor Incomer Frequency inverter Diode bridge Inverters Water cooling equipment Output reactor Incomer Frequency inverter Integrated transformer for quick, compact installation Transformer Diode bridge Inverters Output reactor
Benefit from excellent efficiency with technology that is more simple, more flexible, more reliable High-voltage IGBT at the heart of the solution The 3-level inverter topology using high-voltage IGBTs in conjunction with an advanced control strategy can be used to obtain: Increased reliability due to a reduction in the number of components Minimized losses since the IGBT does not need a snubber and requires little switching power No pulse torque Minimized harmonics on the motor Intrinsic safety: current switched off instantaneously in the event of a fault Optimum output current quality Compact size: Up to 1.5 MW per meter of enclosure ~99 % effiency, one of the best on the market > 50 000 h MTBF: more than 4 fault-free years
Air cooling for a standalone installation (up to 4 MW) Example of a 2 MV drive Simplicity of use Direct access to the power electronics Compactness and accessibility Control on the pivoting panel Continuity of operation Redundant fan as standard Easy customization of the application Large capacity of the incoming and internal distribution compartment Quality of the line supply Rectifier bridge (12 or 24 pulses) Compactness and ease of maintenance 3 inverter phases Protected motor and cables Output reactor Ease of programming and open communication PLC Reliability and ease of maintenance Power module (1 inverter phase with High-Voltage IGBT with DC capacitors)
Water cooling to compensate for the room getting warmer (up to 10 MW) Example of a 6 MW drive Continuity of operation Water-cooled system with redundant pump as standard Easy customization of the application Large capacity of the incoming and internal distribution compartment Compactness and accessibility Control on the pivoting panel Quality of the line supply Rectifier bridge (12 or 24 pulses) Inverters 1 and 2 Ease of programming and open communication PLC Protected motor and cables Output reactor Modularity Easy to place inverters in parallel Reliability and ease of maintenance Power module (1 inverter phase with High-Voltage IGBT with DC capacitors)
Make your life easier with complete solutions Altivar 1000 is open to most networks, and can be integrated in any medium or low-voltage architecture. With the Altivar 1000, Schneider Electric has created a comprehensive, safe, and consistent offer for: Controlling and supplying equipment Improving performance Schneider Electric, world leader in electrical distribution and control systems, presents a range of products, solutions and services for: Transforming and routing energy Automating machines and processes, in complete safety Controlling, supplying and making equipment safe. The Altivar 1000 solution is based on an assembly of a transformer, drive and medium-voltage electric motor. Schneider Electric can provide a turnkey solution including the drive and associated equipment (electrical distribution, control systems). For more information, please contact our project teams. Schneider Electric global Solution offer Power management and monitoring Electric substation GIS switchboard MV/MV power transformer AIS 12 MV switchboard MV motor and drive MV motor starter control AIS MV switchboard MV/MV transformer Secondary electric substation LV switchboard LV motor control switchboard LV variable speed drive
Ensure the reliability of your installations with a simple open architecture An innovative control system which is based on: - A latest-generation microprocessor board (to ensure quick and accurate torque and speed control in real time) - A programmable PLC function for openness to networks and easy adaptation to the application (electric drive system auxiliaries taken into account) Seamless integration into a control system architecture (the PLC supports the main types of industrial networks) Advanced control functions that are simple to implement: - Autotune function for safe, quick startup - Diagnostics and maintenance locally (via terminal or PC) and remotely Ease of programming and diagnostics The drive has advanced parameter-setting and diagnostic functions. It is possible to access the machine status with the key values signature (current, voltage, etc. in real time). Information Operator stations Ethernet Servers Control Fieldbus PLCs Equipment Altivar 1000 Medium-voltage variable speed drive Medium-voltage switchboard
Setup and support as benefits of an international group We apply our industrialization capacity to Services, thus guaranteeing your success. Schneider Electric s expertise Service experts are on hand to help you: get maximum return from your investments optimize the value of your installations throughout their life cycle A wide range of associated services Audit and consultancy: - line supply consultancy (compensation, filtering, harmonics, etc.) - shaft line study (torsional analysis, etc.) - energy efficiency, so as to determine the best drive solution Bespoke project management Factory tests at maximum power with or without motor Installation and startup with: - assistance and troubleshooting - specific maintenance contract (possibly including remote access and reconditioning) Customized training Speed and flexibility of service provision
Make the most of your energy
Altivar 1000 : technical specifications General characteristics Converter type Input DFE 12P DFE 24P AFE 12-pulse diode bridge 24-pulse diode bridge Active rectifier (PWM) Output Input voltage Neutral point clamped (NPC) 3-level voltage source PWM inverter with IGBT Adapts to any type of medium-voltage network Variation: standard ± 10% Input frequency 50/60 Hz ± 3% 50/60 Hz ± 3% 50/60 Hz ± 3% Power factor > 0.96 > 0.96 > 0.98 Efficiency at nominal power ~ 0.99* ~ 0.99* Type of motor supplied Motor connection 3-phase output voltage Output frequency Input transformer Auxiliary voltage Protection index Safety system Paintwork Cooling Asynchronous motor as standard, synchronous motor as an option - Standard: 0.. 2300 V - 0.. 3300 V - Options: 4160 V - 6600 V - 7200 V - 10,000 V - 13,200 V etc Normal: 5.. 70 Hz, Extended: 5.. 140 Hz - External, oil type or dry type (no limit on distance) - Integrated in the converter, dry type only 400 V 3-phase, 50 Hz 460 V 3-phase, 60 Hz 230 V single-phase, 50 Hz (UPS) - air cooling: IP41 - water cooling: IP41 and IP54 as an option Grounding of DC bus, locking system RAL 7035 (standard) - air with redundant fan for power 5200 kva - water with redundant pump for power 14,400 kva Reference standards IEC EN 61800-3, IEC EN 61800-4, IEC EN 61800-5-1, IEC EN 60204-11, IEC EN 60529 Standards Others as an option European directives 98/37/EC and amendments, 89/336/EEC and amendments Control characteristics Motor control modes V/f type control, sensorless flux vector control, flux vector control with speed sensor. Catch on the fly, master/slave functions, autotuning, suppression of critical speeds Number of quadrants 2 2 4 Steady state operation Dynamic operation Protection Interface Speed accuracy in steady state: ± 0.05% with speed sensor; ± 0.05% without speed sensor Response time in torque control mode: 5 ms Overcurrent, overload, overvoltage, voltage dip, ground fault, jammed motor, etc. - Graphic keypad for local operation - Wired and networked remote communication Communication Standard: Ethernet, Profibus, Modbus Options: CANopen, DeviceNet, etc. * Drive without transformer
Environmental characteristics Storage temperature - 20.. + 70 C Operating temperature Cooling method +5.. + 40 C. Operation possible up to + 50 C. In this case, derating of 2% per degree Celsius above 40 C. A33 series: air cooling W33 series: water cooling Heat exchanger Internal water-water exchanger (W33 series only) External air-water exchanger (option) Cooling liquid temperature Input: + 5.. + 35 C (W33 series only) Output max. + 40 C Relative humidity Altitude < 95%, without condensation < 1000 m above sea-level Vibration 3M1 class in accordance with standard IEC 721-3-3: Movement: 0.3 mm over a range between 2 and 9 Hz Noise level Acceleration: 1m/s 2 over a range between 2 and 9 Hz Air cooling: 80 db(a) Water cooling: 70 db(a) Options Braking by chopper and resistor Input isolation switch with grounding Output isolation switch with grounding IP54 (water cooling) Output sinus filter (for retrofitting) External air water exchanger Inverter + battery charger Drive for several motors for connection to the network (by-pass) Other standards and certifications: NEMA/ANSI, UL, CSA, DNV, GOST, etc. Identification code ATV1000_xx y 33 Name of range Nominal power (kva) Examples : - ATV1000_3K6 A33 12P - ATV1000_10K8 W33 AFE Cooling A (air) W (eau) Output voltage 33: 3300 V zzz Input bridge DFE 12 P DFE 24 P AFE DFE: Input diode bridge AFE: Active input bridge (PWM) 12P: 12-Pulse 24P: 24-Pulse
A33 series: air cooled 3300V References Service class* Dimensions and weight (according to standard IEC 146-1-ƒ 3.10.3.5) With 10% overload L x D x H (mm) Weight (kg) I N (A RMS ) A N (kva) P M (kw) DFE AFE ATV1000-1k3 220 1260 1100 ATV1000-1k8 320 1830 1600 ATV1000-2k6 450 2570 2250 ATV1000-3k6 640 3660 3200 ATV1000-5k2 900 5140 4500 * Other overload possible: please contact us. 2000 x 1000 x 3125 (FA1) 3800 x 1000 x 3125 2800 6500 3400 x 1000 x 3125 (FA2) 7600 x 1000 x 3125 5200 12000 Typical dimensions for DFE converters FA1 FA2 815 Control 3125 3125 2300 Aux. 10 10 815 Control 2300 Aux. 600 2000 1400 1000 600 1400 3400 1400 1000 Note The dimensions refer to the standard configuration. The values for the power on the motor shaft PM are given for a power factor of 0.9 and motor efficiency of 0.97. They should be adapted to each application. The nominal power without overload is higher than that in the above table. The values given are for a motor frequency of 70 Hz maximum. For higher frequencies: please contact us.
W33 series: water cooled 3300V References Service class* Dimensions (according to standard IEC 146-1-1 ƒ 3.10.3.5) With 10% overload L x D x H (mm) I N (A RMS ) A N (kva) P M (kw) DFE AFE ATV1000-1k6 260 1490 1300 ATV1000-2k4 390 2230 1950 ATV1000-3k6 580 3320 2900 2800 x 1000 x 2310 (FW1) 5200 x 1200 x 2310 (FW6) 2400 4800 ATV1000-4k8 780 4460 3890 ATV1000-7k2 1160 6630 5790 ATV1000-10k8 1740 9950 8680 ATV1000-14k4 2320 13260 11570 4400 x 1000 x 2310 (FW2) 3850 7800 x 1200 x 2310 (FW7) 4600 x 1000 x 3125 (FW3) 7600 3950 6200 x 1000 x 2310 (FW4) 10400 x 1200 x 2310 (FW8) 5150 9800 9000 x 1200 x 2310 (FW5) 13200 x 1200 x 2310 (FW9) 7400 12000 * Other overload possible: please contact us. Typical dimensions for DFE converters FW1 Control 2300 Aux. 10 2310 600 1400 2800 800 1000 FW2 Control 2300 Aux. 10 2310 600 1400 4400 1400 1000 1000
Typical dimensions for DFE converters (Water cooled 3300V) FW3 Control 2300 Aux. 10 2310 800 1400 4600 1400 1000 1000 FW4 Control 2300 Aux. 10 2310 1000 1400 1400 1400 1000 6200 1000 FW5 10 2300 2310 1000 1400 1400 1600 1400 1400 1000 9000 1000
Prepare your quote Date Name Phone Company Position/Organization E-mail Project name Country Market segment Water & Wastewater Oil & Gas Power generation Mining & Minerals Metals Other Application Pump Fan Compressor Extruder Other End user EPC OEM SI Standars & Certifications IEC ANSI IEE UL Other Customer specifications Project status Budget estimate RFQ phase Purchasing time frame less than 6 months between 6 & 12 months between 12 & 18 months more than 18 months Other informationscope of supply Scope of supply Quantity of MV drives Scope of supply Drive Input transformer Input switch/breaker Output switch/breaker By-pass Motor Other Supply data Power supply Voltage kv ± % Frequency Hz ± % Short circuit power (MVA) max: min: HV cable length Auxiliary supply Voltage V ± % Frequency Hz ± % Control supply UPS (Y/N) No. of phases V Hz Motor parameters Type of motor Induction Synchronous New Existing (retrofit) Rated power kw hp Number of poles Maximum power kw hp Rated speed rpm Maximum speed rpm Rated frequency Hz Efficiency % Power factor pu Rated current A DOL starting current A Maximum torque % Inertia J (GD 2 /4) kgm 2 Excitation current A Excitation voltage V Ventilation Self-ventilated Force-ventilated Load parameters Type of load Variable torque Constant torque Constant power Other Breakaway torque (at 0 rpm) knm pu Gear Reduction ratio Inertia J (GD 2 /4) kgm 2 Starting time Overtorque 110% 60 s every 10 min. 150% 60 s every 10 min. Other Acceleration time Deceleration time Braking Regenerative Resistance Braking power kw Cycle Reverse speed Installation Temperature ( C) Indoor: min. max. Outdoor: min. max. Relative humidity Altitude less than 1000 m Other Drive Indoor Outdoor Inside container Rectifier 12-pulse input 24-pulse input Other Air cooling Water cooling Input transformer Dry type Oil filled Indoor Outdoor P 00 IP54 Other Distance Transformer to drive Drive to motor Interface No. of analog inputs 24 VDC 4~20mA No. of analog outputs 24V VDC 4~20mA No. of digital inputs No. of digital outputs Dry contact Communication Ethernet Modbus Profibus DeviceNet Other
Schneider Electric Industries S.A.S. Head Office 89, Bd Franklin Roosevelt 92504 Rueil-Malmaison FRANCE Due to possible changes in standards and equipment, the features described in this document in the form of text and images are subject to confirmation by Schneider Electric. Designed and created by: Gavrinis Photos: Schneider Electric - Shutterstock www.schneider-electric.com www.telemecanique.com ART : 834977 Date : 07/2008 DIA2ED1080701EN - Imprimierie xxx