Part Number: 116883 Part Description: Fuel Storage Module (FSM) Gen 3 Frame LH Fill Product Technical Specifications General Specifications Designed Location... Frame Rail Mount (FRM) Gasoline Gallon Equivalancy (IA)... 52.9 GGE Gasoline Gallon Equivalancy (NIST)... 45.0 GGE Diesel Gallon Equivalancy (IA)... 46.5 DGE Module Weight (Empty)... 572 lbs (260 Kg) Module Weight (Full)... 827 lbs (375 Kg) Internal Volume... 159 ±6 Gallons (603 ±24L) Fill Panel Location... Left Side (See Yellow Box in Illustration) Cylinder Certifications... Refer To Data Sheet 113899 Service Pressure... 3,600 psi (24.8 MPa) @ 70 F (21 C) Minimum Working Pressure... 290 psi (2 MPa) Module Temperature Range... 40 F ( 40 C) to 122 F (50 C) Fill Flow Rate (Standard Fill Receptacle with Filter)*... Average 3.0 DGE/min, up to 10 DGE/min Fill Flow Rate (Standard Fill Receptacle without Filter)*... Average 4.5 DGE/min, up to 15 DGE/min Fill Flow Rate (High Flow Fill Receptacle with Filter)*... Average 11.0 DGE/min, up to 30 DGE/min Fill Flow Rate (High Flow Fill Receptacle without Filter)*... Average 16.0 DGE/min, up to 35 DGE/min * System fill rates will vary based on ambient temperatures, station pressures, and fuel quality. Standard Equipment: Standard Flow Fill Valve High Flow Fill Valve Vent Valve Entry Steps Fuel Gauge Output High Pressure Regulator High Flow Plumbing Coalescent Filter System Pressure Gauge www.qtww.com 1 Rev A
The FSM has been approved to be installed with the cylinder valve positioned at the rear of the module. Always install the assembly according to the installation instructions. Failure to install the FSM in the correct position may result in minor or moderate injury. General Vehicle Requirements Minimum Ground Clearance (FSM Installed) for a wheel base 125 (3175mm)... 7 (175mm) Minimum Ground Clearance (FSM Installed) for a wheel base > 125 (3175mm)... 9 (225mm) Maximum Vehicle Width (FSM Installed)... 102 (2.6m) Minimum Distance Between Heat Source and Cover... 4 (102mm) Minimum Distance Between Heat Source and Cylinder... 8 (204mm) Minimum Frame Mount Area... Overall FSM Length +2 Electrical Requirements Voltage Range... 12 16 VDC Nominal Current Draw... 2.0 A Peak Current Draw... 3.5 A Electrical Interface Connector... Deutsch HDP30 18 14 PN Fluid Specifications Coolant Type... Glycol / Phosphate Based Coolant Coolant Flow... Minimum ½ gal/min Coolant Concentration... Not to Exceed 60/40 Concentration www.qtww.com 2 Rev A
FSM Dimensions Overall Length (A)... 98.9 (2513 mm) Distance Between Cylinder Mounting Brackets (B)... 57.1 (1450 mm) Approximate Fuel Storage Module Weight... 572 lbs (260 Kg) Approximate Fuel Storage Module Weight (W/ Fuel)... 827 lbs (375 Kg) Overall Height (C)... 27.7 (703 mm) Overall Depth (Frame to Step) (D)... 33.9 (861 mm) Overall Depth (Frame to Cover) (E)... 29.9 (760 mm) Distance From Bottom of Assembly to Top of Bottom Step (F)... 6.8 (172 mm) www.qtww.com 3 Rev A
FSM Vehicle Interface Coolant Connection... 5/8 hose barb Fuel Outlet Connection... 3/4 tube ( 12) Male, 37 Flare Bulkhead Fitting System Vent Valve Type... 1/4 Turn Valve Vent Valve Flow Rate (Approximate)... 15 GGE/hr Vent Port Interface... 3/8 Tube (-6), Male 37 Flare Cylinder Information CNG Cylinder Service Life... See Cylinder Labels Recommended Minimum CNG Fuel Quality... SAE J1616 Approved Service Gas... Compressed Natural Gas (CNG) Cylinder Construction... Type IV Cylinder Temperature Range... 40 F ( 40 C) to 185 F (85 C) Cylinder Manufacturer... Quantum Technologies Shipping Information Shipping Height... TBD ±? (TBD mm ±? mm) Shipping Width... TBD (TBD mm) Shipping Length... TBD (TBD mm) Shipping Weight... TBD lbs ±? lbs (TBD kg ±? kg) Kit Contents Installation Kit Quantum PN Applications Installation Kit 50X50 Spacing 117337 Freightliner Installation Kit 50X60 Spacing 117338 Volvo/Mack Installation Kit 50X75 Spacing 117343 PACCAR Each of the installation kits will contain the installation hardware noted below and two of the brackets from table 2. Installation Hardware (117337 & 117343) Part Number Qty. Bolt Flanged, M16-2.0 X 130mm S1-20298-015 4 Bolt Flanged, M16-2.0 X 60mm S1-20298-014 12 Lock Nut Flanged, M16-2.00 N1-20300-006 16 Table 2 (117337 & 117343) Part Number Qty. Bracket Frame Mount, 50X50 117230 2 Bracket Frame Mount, 50X75 117241 2 OR Installation Hardware (117338) Part Number Qty. Bolt Flanged, M16-2.0 X 130mm S1-20298-015 4 Lock Nut Flanged, M16-2.00 N1-20300-006 4 Bolt Flanged, M14-2.0 X 50mm 117402-002 16 Lock Nut Flanged, M14-2.00 N1-20300-005 16 Bracket Mount, 50X60 117339 2 www.qtww.com 4 Rev A
Component Location Fill Panel (1)... Side of Cover Control Module (2)... Bottom Cover Fuel Outlet Pipe (3)... Port on Back Panel Electrical Connector / Interface (4)... 8 Way Connector / Back Panel System Vent Valve (5)... Port on Back Panel Fill Panel CNG Pressure Gauge (1)... 0 5000 psi (0 340 Bar)... Liquid Filled Display... Stainless Steel Manual Shut Off Valve (2)... Isolate FSM from down stream components Fill Valve (3)... NGV1 (Compliant to 3600 psi) Fast Fill Valve (4)... ISO 14469 2 (Compliant to 3600 psi) www.qtww.com 5 Rev A
FSM Regulated Outlet Pressure and Flow Rate FSM Regulated Outlet Pressure and Flow Rate (125 PSI) Coalescent Fuel Filter Flow Rate Fuel Flow Data Regulator Outlet Pressure... 125 PSI (8.6 bar) Maximum Regulator Flow @ 250 psi (Inlet)... 110 SCFM * Refer to the FSM Regulated Outlet Pressure and Flow Rate in this brochure for additional information. www.qtww.com 6 Rev A
Fuel Gauge Driver Module Output Voltages www.qtww.com 7 Rev A
System Mechanization F101 CNG Coalescent Filter Assembly FC101 NGV1 Fill Valve FC102 ISO 14469 2 Compliant High Flow Fill Valve MV101 CNG Cylinder Manual Shut Off Valve MV102 System Vent Valve MV103 Fuel Storage Module Manual Shut Off Valve PG101 Pressure Gauge PR101 Pressure Relief Valve PR102 Pressure Relief Valve RG101 Regulator PS101 Pressure Sensor www.qtww.com 8 Rev A
Optional Hardware Description Part Number 10 CNG Low Pressure Flex Hose 116574 003 12 CNG Low Pressure Flex Hose 116574 004 15 CNG Low Pressure Flex Hose 116574 005 18 CNG Low Pressure Flex Hose 116574 006 Fuel Line Crossover, 1/2 117287 Fuel Line Crossover, 3/8 117288 Fitting Elbow, 37 FLARE O, 12 117323 003 Fitting Elbow, ORFS Swivel, 1/2" 115773 003 Fitting Elbow, ORFS Swivel, 3/8" 115773 002 Fitting NPT X Barb 116299 001 Fitting Elbow, NPT X Barb 117304 006 Spring Clamp 24mm coolant lines C2 20491 2 Reducing Union 1/2" to 3/8" tube 113279 002 Lock Nut Hex Flange, M16 2.0 N1 20300 006 Bolt Heavy Hex Flange, M16 2.0 X 40 S1 20298 013 Bolt Heavy Hex Flange, M16 2.0 X 50 S1 20298 007 Bolt Heavy Hex Flange, M16 2.0 X 60 S1 20298 014 Bolt Heavy Hex Flange, M16 2.0 X 70 S1 20298 016 Bolt Heavy Hex Flange, M16 2.0 X 80 S1 20298 017 Bolt Heavy Hex Flange, M16 2.0 X 90 S1 20298 010 Bolt Heavy Hex Flange, M16 2.0 X 100 S1 20298 018 Lock Nut Hex Flange, M14 2.0 N1 20300 005 Bolt Heavy Hex Flange, M14 2.0 X 40 117402 001 Bolt Heavy Hex Flange, M14 2.0 X 50 117402 002 Bolt Heavy Hex Flange, M14 2.0 X 60 117402 003 Spacer 50 X 75, 1.5" 117495 FSM Module Options Description Part Number RH 25 x90 Slave Module 116942 RH 25 x80 Slave Module 117059 Ordering Options Name Description Quantum P/N QTY Receptacles Filtered 117305 1 Receptacles Unfiltered 117306 1 71 Step Package 117335 1 47 Step Package, Forward 117336 001 1 47 Step Package, Rear 117366 002 1 90 Heat Shield Kit 117322 1 Paint Standard 117284 1 Paint Premium 117283 1 Harness, Paccar Interface Gen 3 117058 1 Harness. Freightliner Interface Gen 3 117068 1 Label CNG Diamond 114254 1 Harness, Volvo Interface Gen 3 117070 1 www.qtww.com 9 Rev A
General Maintenance Quantum recommends inspection of the CNG cylinder and brackets every 3 years or 36,000 miles (60,000 km), whichever comes first. The frequency and level of inspection may vary based on state and local requirements. For additional information, refer to the Type IV Compressed Natural Gas (CNG) Cylinder Installation and Maintenance Guide available at www.qtww.com. Drain the coalescing filter as needed or at least every oil change. Change the filter element with Quantum PN 117018 every 36,000 miles. Drain the filter as needed or at least every oil service. Drain and service intervals will vary based on fuel quality. www.qtww.com 10 Rev A
Appendix A Interface Connections PACCAR / Peterbilt / Kenworth A Vehicle Ground E N/A B N/A F F CAN C Ignition Solenoid Pwr G F CAN D Key Switch 12v Pwr H Fuel Level Signal Freightliner A Vehicle Ground E N/A B N/A F N/A C Ignition Solenoid Pwr G N/A D Key Switch 12v Pwr H Fuel Level Signal Volvo / Mack A Vehicle Ground E N/A B N/A F N/A C Ignition Solenoid Pwr G N/A D Key Switch 12v Pwr H Fuel Level Signal Vehicle 8 Pin Connector Vehicle 8 Pin Connector Vehicle 8 Pin Connector Interface Harness Options Part Number MFR Application Description Specifications 117058 PACCAR / Peterbilt / Kenworth Interface Harness 0 5v Pulse Width Modulated 117068 Freightliner Interface Harness 0 5v Pulse Width Modulated 117070 Volvo / Mack Interface Harness 255 Ohms www.qtww.com 11 Rev A