INSTALLATION AND CUSTOMER CARE INFORMATION 80 SERIES & 90 SERIES TREATMENT STATIONS Customer Service and Technical Support: 8:00 AM to 5:00 PM central (M-Th) 8:00 AM to 4:30 PM central (Fri) Phone: 800-257-7407 or 270-651-7407 Fax: 270-651-1732
INDEX PAGE 3 PARTS LIST PAGE 4 INSTALLING THE BASE MODULE (Step 1) PAGE 5 INSTALLING PIVOTING WORK SURFACE TOP (Step 2) PAGE 5 INSTALLING OPTIONAL INSTRUMENTATION (Step 3) PAGE 6 INSTALLING PRO CENTER (Step 4) PAGE 7 INSTALLING UPPER MODULE & TASK LIGHT (Step 5) PAGE 8 ELECTRICAL INFORMATION AND CIRCUIT DIAGRAMS PAGE 9 LOCATING WIRED CIRCUITS PAGE 10-11 CIRCUIT DIAGRAMS #1 & 2 PAGE 12-13 AIRGLIDE SIDE KICK OPENER SCHEMATIC DIAGRAM PAGE 14 SETTING AND USING THE TIMER CLOCK PAGE 15 SOLID SURFACE CARE AND MAINTENANCE PAGE 16 DRAWER AND HINGE ADJUSTMENTS GENERAL DESCRIPTION OF CABINET SECTIONS UPPER MODULE 21 TASK LIGHT 1:00 MID SECTION 3" EQUIPMENT DRAWER 5" BASE MODULE page 2
8-1/4" Flat Washer SKU# S19160 page 3
TREATMENT STATION INSTALLATION - Step #1 Installing Base Module 1. Set the lower module over plumbing by tilting the cabinet upward on doctor s side and angling cabinet down over pipes. Note - If you must lift the cabinet over plumbing, first remove excess weight by removing drawers, doors, roll-out tubs etc. A B 2. Adjust legs to uneven floor by inserting a flat blade screwdriver through top of floor panels an turning clockwise (A) or by inserting screwdriver into side of leg from underneath bottom panel (B). Note - Attaching cabinet to the floor with fasteners is at the customers discretion. The weight of the unit is generally sufficient to prevent movement after installation is complete. page 4
TREATMENT STATION INSTALLATION - Step #2 Installing Pivoting Work Surface Top 1. Attach the assistants work surface to the arm mounting plate using four 1 x 1/4 x #20 machine screws (A). Level the work surface using the adjustment screws (B). 2. Attach the optional Doctor s/assistant s package with 4-3/4" x 1/4" #20 hex bolts with flat washers (C). 3. Attach the manifold for the Doctor s/assistant s package with 2-1 1/4" x #8 course thread screws (D). Under Side Of Assistant s Work Surface Under side of work surface D C B A - Step #3 Installing Optional Instrumentation Forest Control Systems include a city water / bottle water routing switch. This The clean water system includes on/off switch is typically located in the middle switch and volume control adjustments. lower compartment. page 5
TREATMENT STATION INSTALLATION - Step #4 Installing Upper Module & Task Light 1. With upper upside down on floor, remove fold-down service panel by turning the thumb screws and sliding panel outward. Temporarily set the panel aside. Note - Upper doors should be taped closed to prevent accidental opening while mounting. 2. Using two people (one on each end) raise and roll cabinet right side up over steel support columns. Gently lower cabinet onto columns and move forward until upper accent is flush against midsection back on both sides (A). 3. Install the hex 1/2 x 1/4 x #20 bolts and flat washers through column support securing upper to columns (red circle). 4. Remove light diffuser cover and bulb from light fixture and attach fixture to light support bracket on underside of upper with 2 sheet metal screws provided. A Column 6. Reinstall the service panel and secure with thumb screws. page 7
Circuit Diagrams PREFABRICATED DENTAL ASSEMBLY FILE #E231530 Hospital Grade / Redundant Ground page 8
TREATMENT STATION INSTALLATION - Locating Wired Circuits - BACK VIEW 21 TASK LIGHT W/ LAMP mounted under upper cabinet STANDARD RECEPTACLE / SWITCH DECORATOR HOSPITAL GRADE RECEPTACLE AND SWITCH mounted into support column STANDARD RECEPTACLE HOSPITAL GRADE RECEPTACLE mounted behind two-way slide-out shelf STANDARD RECEPTACLE DUPLEX RECEPTACLE DEDICATED COMPUTER OPTIONAL RECEPTACLE HOSPITAL GRADE RECEPTACLE mounted in nitrous/cpu base (for cpu fan) STANDARD page 9
80 SERIES & 90 SERIES TREATMENT STATIONS WIRING DIAGRAM CIRCUIT #1 (STANDARD) page 10
80 SERIES & 90 SERIES TREATMENT STATION WIRING DIAGRAM CIRCUIT #2 - DEDICATED COMPUTER (OPTIONAL) GREEN INSULATED GROUNDING WIRE MOUNTED INSIDE NITROUS/CPU COMPARTMENT HOSPITAL GRADE DUPLEX RECEPTACLE LABEL DEDICATED COMPUTER 120VOLT, 20 AMP 12-2 WIRE ROUGH-IN BOX RATED 20 AMP CIRCUIT page 11
ARTIZAN
SETTING & USING THE TIMER CLOCK A B C BACK SIDE OF CLOCK TIMER 1 TIMER 2 CLOCK T1 T2 12:38 56 O N D E F H M S L START MEMORY CLEAR STOP BATTERY COVER G H I J M A. Timer 1 channel button B. Timer 2 channel button C. Clock button D. T1, T2 indicator for timer channel E. LCD display (hours, minutes, sec.) F. PM indicator for clock G. Hour time set button H. Minute time set button I. Second time set button J. Clear button K. Start/Memory/Stop button L. Magnet M. Battery cover N. Clip O. Hanging hole K Installing Clock / Timer A. Remove clock / timer from box located in cabinet and push clock / timer into opening. Installation of Power Supply for Clock / Timer (if required) B. Plug power supply to electrical outlet. C. Install grommet into upper cabinet. D. Route power supply wire through cabinet. E. If necessary, install grommet into task light cover. F. Plug power supply cord into the back of the clock / timer. page 14
Solid Surface Care & Maintenance CARE AND MAINTENANCE Caring for your Wilsonart Gibraltar Solid Surface countertop or surface is as simple as wiping the surface with a damp cloth. If a stain develops, wipe it away with soap and water. Or if you prefer wipe it clean with Windex. If a stain doesn t respond to soap and water, for a matte finish, apply an abrasive cleanser and buff with a Scotch-Brite pad using a circular motion. The same technique can be used for cigarette burns. If you have a gloss finish, please contact your dealer or fabricator before attempting repairs. For minor cuts and scratches, simply sand lightly with a medium (220 grit) sandpaper, then follow with a fine (320 grit) sandpaper. Finally, touch up the finish by buffing with a Scotch-Brite pad. PRECAUTIONS Do not expose the surface to harsh chemicals, such as paint remover, turpentine, nail polish remover or stove and drain cleaners. If these chemicals come in contact with the surface, immediately wash them off with water, using appropriate safety measures to avoid injury. Always use a cutting board instead of cutting directly on the surface. While minor cuts and scratches can be repaired, care should be taken to prevent them in order to keep the surface looking as good as new. page 15
D 3 GA1106 GA1105 Drawer Removal, Installation and Adjustment Drawer Removal A) Open drawer completely. B) Lift up on the drawer front until the front of the box releases from the glide. C) Pull out on the drawer slightly. D) Lower the drawer back down while pulling out on the drawer. Drawer Installation A) Fully extend drawer glides from the cabinet. (Optional) B) Place the drawer on the glides. C) Push the drawer in completely. D) Cycle drawer a couple times to ensure that the drawer is securely attached to the glides. A B C Full Extension Glide Removal & Installation... 2 Removal A) Extend the glide to its outermost position. Push the release levers in and remove the drawer member of the sides. 4 5 Drawer Member PULL PUSH Cabinet Member Installation A) Line up the drawer member to the cabinet member and push the drawer into its compartment. GA1107 Drawer Front Adjustment and Removal 1) Remove the cover caps on the drawer side by hand. 2) Height Adjustment: Rotate in either direction to adjust the drawer front vertically. 3) Tilt Adjustment: Adjust after the drawer front is installed to ensure the drawer sides meet square with the drawer front. (Only available on large drawer boxes.) 4) Side Adjustment: Adjusts the drawer front horizontally. Turn in either direction. 5) Tension/Removal: For large drawers, turn the screw toward the front of the drawer until the front detaches from the box. Repeat this procedure on both sides of the drawer. For small and medium drawer boxes, turn the screw toward the back of the drawer to remove the front.
D Door Removal, Installation, and Adjustment Hinge 1 & 2 Adjustments Use a phillips head screw driver for the following steps... A) Screw A adjusts the door in direction A seen in the Adjustment Direction Guide B) Screw B adjusts the door in direction B. Equal adjustment must be made to all hinges on the door for it to move the desired distance. C) Screw C adjusts the door in the C direction. Make adjustments to top and bottom hinge as necessary. Note: Use a level to ensure the door is level and plumb. Preferred gaps are approximately 1/8 between doors and 1/16 between accents and doors. Hinge 1, 2, & 3 Installation F) Hook the hinge to the mounting block at point F G) Latch at point G by pressing the hinge against the hinge block. 180 Hinge Adjustments D) Loosen screw D and adjust door gap and angle using a level. Tighten screw D when positioned correctly, 180 Hinge Hinge 1 & 2 Removal E) Press button at point E at the back of the hinge and pull away from cabinet. G F B Hinge 1 Hinge 1 & 2 Adjustment Direction Guide E A C A E Hinge 2 C B A C Hinge 3 C A B GA1044 E B Soft Close Switch Door Removal
GA1110 Important For correct operation of the lifting mechanism, the stabilizer rod must be installed. GA1108 Aventos HL Door Installation A) Fully extend the arm from the cabinet. B) Hook the bottom of the mounting block located on the door to the bottom of the arm and then tip the top of the door towards the cabinet to latch the door to the arms. Aventos HL Door Removal A) Open door completely. B) Support the door with one hand and push down on the door front release tab at the end of the arm assemblies. Do this for both arms. C) Tilt the top of the door away from the cabinet and lift up to free the door from the arms. Aventos HL Door Installation, Adjustment, and Removal Important Refer to the provided image for neutral tension adjustment. Aventos HL Stabilizer Rod Installation and Removal A) Slide the stabilizer rod cover caps onto the rod. B) Insert the stabilizer rod adapters being careful to line up the tabs. C) Attach the rod assembly to each arm assembly and tighten the locking screw. D) Slide the stabilizer rod cover caps over the locking screws. Note: To remove the stabilizer rod undo these steps in reverse order. GA1109 GA1109
GA1113 GA1120 Aventos HL Door Installation, Adjustment, and Removal Aventos HL Tension Adjustment 1) Remove the cover caps by pulling out on them. 2) Remove servo if applicable. See Servo Drive Installation and Removal in this manual. 3) To adjust the lift mechanisms tension use a #2 phillips head driver. Close the door halfway as shown below and adjust until the door balances in that position. 4) Re-install the cover caps. WARNING Risk of injury from spring loaded arm Do not push the arm assembly down or leave in the down position without the door attached. GA1111 GA1112 Aventos HL Front Adjustment 3 2 1 1 2 3
GA1115 GA1119 GA1121 Aventos HS Door Installation A) Fully extend the arm from the cabinet. B) Hook the bottom of the mounting block located on the door to the bottom of the arm and then tip the top of the door towards the cabinet to latch the door to the arms. Aventos HS Door Removal A) Open door completely. B) Support the door with one hand and push down on the tab with a flat blade screw driver to release the clip mechanism on the arm assemblies. Do this for both arms. C) Tilt the top of the door away from the cabinet and lift up to free the door from the arms. Aventos HS Door Installation, Adjustment, and Removal Important Refer to the provided image for neutral tension adjustment. The amount of tension can be seen on the scale below the adjustment screw. The tension should be the same in both left and right lifting mechanisms. GA1114 Aventos HS Stabilizer Rod Installation and Removal A) Slide the stabilizer rod cover caps onto the rod. B) Insert the stabilizer rod adapters being careful to line up the tabs. C) Attach the rod assembly to each arm assembly and tighten the locking screw. D) Slide the stabilizer rod cover caps over the locking screws. GA1114 Note: To remove the stabilizer rod undo these steps in reverse order. WARNING Risk of injury from spring loaded arm Do not push the arm assembly down or leave in the down position without the door attached. Important For correct operation of the lifting mechanism, the stabilizer rod must be installed.
1 1 GA1118 GA1122 Aventos HS Door Installation, Adjustment, and Removal Aventos HS Tension Adjustment 1) Remove the cover caps by pulling out on them. 2) Remove servo if applicable. See Servo Drive Installation and Removal In this manual. 2) To adjust the lift mechanisms tension use a #2 phillips head driver. Close the door halfway as shown below and adjust until the door balances in that position. 3) Re-install the cover caps. GA1116 3 2 3 2 GA1117
Servo Drive Installation A) Be sure the lift mechanism tension adjustments have been made and the door is properly balanced. B) Set the drive unit to HL or HS depending on the unit purchased. Making this selection will line up the servo actuator with the lift mechanism. C) Insert the drive unit into the back of the lift mechanism and slide it forward. D) Press the servo against the Lifting mechanism. Indicator pin from the servo should slide into the lifting mechanism and the orange slide will no longer be visible through the viewing window. E) Slide the latch on the servo back to the locked position. An audible click can be heard. Servo Drive Removal 1) Unlatch E by pressing down and sliding down. 2) Pull the servo away from the lifting mechanism D and slide back to release the servo drive C. C GA1126 GA1123 Servo Drive Installation and Removal B D GA1124 C GA1128 Important Servo must be installed when the door is in the fully open position E D GA1127
C GA1125 Servo Drive Power Supply Installation 1) Route the power cable from the upper, down through the column and into the lower center module C. 2) Use the clamp connector to attach the cable to the power supply. Be sure that all barbs are straight before tightening the connecting block. 3) Tighten the screw to make the electrical connection between servo and power supply. Use a #2 phillips head screw driver. 4) Put on cover caps to insulate any exposed ends. GA1130 Servo Drive Electrical Installation Servo Drive Power Cable Installation A) Lift orange cable lock lever. B) Insert cable so that the shape of the cable matches the cable receiver. C) Once cable is inserted press down on the cable lock lever. A B GA1131 GA1132
-Deactivation confirmation -Deactivation confirmation Servo Drive Activation and Setup 1) Activating the Servo Drive switch Motion LED Signals Optional features 3) Activating synchronization 4) Activating collision avoidance Flashes orange -Reference run is required Lights orange constantly -Power available -Operating mode display 2) Start reference run Deactivation 5) Reset motion 6) Reset wireless Function Buttons Layout A) Drive unit B) <Reset Motion> button C) Motion LED D) <SWITCH> button E) <SYNC> button F) <COLL> button G) <Reset Wireless> button H) Wireless LED K) Servo Drive switch GA1141 Flashes orange quickly Wireless LED Signals -Reference run successfully completed -Reset Motion Confirmation B C Flashes green -Activation mode D E F Lights up green continuously -Activation confirmation A G H Flashes green quickly K Lights up red continuously GA1134 GA1133 GA1141
Flashes quickly GA1139 GA1140 GA1142 Servo Drive Activation and Setup Activating the Servo Drive switch A) Press and hold the <SWITCH> button until the LED flashes. B) Press and hold the Servo Drive switch until the LED Lights up continuously. C) Repeat steps A and B for additional Servo Drive switches in the cabinet. Reset Wireless A) Press and hold the <Reset Wireless> button using a pen for at least 3 seconds until the LED flashes quickly. Operation Lights up continuously Flashes Important Resetting wireless will deactivate all functions previously programmed into the Servo Drive units. Flashes quickly GA1135 Start a Reference Run A) Reference run is required. The orange light should be flashing. B) Close the door front manually C) Press on the front to activate the servo switch. The reference run will begin and the door will open and close twice automatically. Reset Motion A) Press and hold the <Reset Motion> button using a pen for at least 3 seconds until the LED flashes quickly. WARNING Interrupting the reference run will cause damage to the unit. Under no circumstances should the user try to manually interrupt or stop this process. A B GA1136 C
Midmark Corporation Glasgow Office 115 G.L. Comer Rd. Glasgow, KY 42141 (270) 651-7407 (800) 257-7407 Fax (270)651-1732 www.midmark.com REVISED 04-2010