Training Course : Pumps,Compressors & Valves Maintenance Training Course For One Week In Malaysia, Kuala Lumpur, Fraser Place Kuala Lumpur Which Be Held As Under Details : Tel. : 00965 22610021 99600277, Fax : 00965 22630021 Email : info@abarsolutions.com, W.Site : www.abarsolutions.com
Abar Solutions Petroleum Consultancy Invite Your Employee To Participate With Us In Special Training Course As Under Details : Course Name Pumps,Compressors & Valves Maintenance Code Period Language Start End Location 07/09/2015 11/09/2015 05/10/2015 09/10/2015 09/11/2015 13/11/2015 07/12/2015 11/12/2015 11/01/2016 15/01/2016 MR 019 5 Days English 15/02/2016 19/02/2016 21/03/2016 25/03/2016 Malaysia, Kuala Lumpur, Fraser Place Kuala Lumpur 18/04/2016 22/04/2016 23/05/2016 27/05/2016 20/06/2016 24/06/2016 18/07/2016 22/07/2016 22/08/2016 26/08/2016 ** The Fees Includes : Lecturer, Training Material, Training Room With One Coffee Break Daily, Certificate Of Attendance In Last Day Training Course ** Course Description This course will be introducing the different types of pumps and valves and their associated terminology. In addition to, the different methods of inspection of the main component and the accessories of the pumps and valves will be explained in details. The different application of pumps and valves and the troubleshooting of each them and the method of treatments will be dealt with in depth. Course Objectives 2
Course Content & Outlines Introduction to pumps Pump applications Pump classification Positive displacement pumps Reciprocating pumps, operation, inspection & maintenance Piston pump. Plunger pump Diaphragm pump, single diaphragm and double diaphragm Rotary pumps, operation, inspection & maintenance. External gear pump. Internal gear pump. Vane pump. Screw pump, single rotor and multi rotor Lobe pump. Axial piston pump. Radial piston pump. Flexible pump. Different types of dynamic pumps: Axial flow pump, Radial flow pump, Mixed flow pump. Classification of radial pumps (Centrifugal pumps) Centrifugal pump theory Pump performance: Operating point of pumps, Parallel and series pump operation, Pump selection example. Pump selection and sizing. Design features: Impeller types, open type, semi open and closed impeller, Wearing rings, Stuffing boxes,, Bearing types, Couplings, Axial thrust and different method to avoid (Balance hole Balance drum Balance disk outlet vane), Radial force, causes and avoided. Multi stage centrifugal pumps, design and construction. 3
Pump controls Vibration monitoring Causes and precaution about cavitation phenomena in pumps. Net positive suction head (NPSH) calculations. Causes and precaution about water hammer phenomena in pumps. Pump testing Pump installation, operation and maintenance. Conventional packing glands and mechanical seals, troubleshooting seal failures, maintenance and repair of mechanical seals Different types of submersible pumps. Different types of fire pumps, Standard NFPA 2002. Precaution about operation of pumps. Troubleshooting and maintenance of different types of pumps. Preventive and predictive maintenance of pumps. Inspection Checklist for Pumps. Case studies in condition monitoring of pumps Video tape about assembly & disassembly of centrifugal pumps and troubleshooting. CD about pump selections, Patterson pump, Grundfos pump and another. CD video about animation of each type of pumps CD video about different types of hydraulic pumps CD video about reasons of cavitation and water hammer in pumps. Functions of Valves: Starting and stopping flow, Regulating or throttling flow, Preventing back flow, Regulating pressure, Reliving pressure. Selection of Valves. Different Types of Valves, operation, inspection & maintenance Gate valve: The gate valve closure, The rising stem gate valve, The non rising stem gate valve Globe valve: Functions of globe valve, Advantages of a globe valve, Globe valve installation, Two way globe valve 4
Angle valve: Function of globe and angle valve, Function of angle valve, the advantage of the angle valve. Plug Valve Ball Valve Butterfly Valve: Types of butterfly valves, Advantage and disadvantage of the butterfly valve, Application fields of the butterfly valve. Needle Valve. Check Valve. Relief Valve. Non Return Valve. Diaphragm Valve. Pinch Valve. Control Valve. Directional Control Valves Advantage & Disadvantage of Each Valves. Different Types of Check Valves operation, inspection & maintenance: Swing check valve. Lift check valve. Spring check valve. Horizontal lift check valve. Stop check valve. Vertical lift check valve. Ball check valves. Piston check valves. Tilting disk check valves. Foot valves. Introduction to Control Valves Valve and Actuator Types Control valves Globe valves Single port valve bodies Balanced plug cage style valve bodies High capacity, cage guided valve bodies Port guided single port valve bodies Double ported valve bodies Three way valve bodies 5
Rotary valves Butterfly valve bodies V notch ball control valve bodies Eccentric disk control valve bodies Eccentric plug control valve bodies Control valve end connections: Screwed pipe threads, Bolted gasketed flanges, Welding end connections, Valve Body Bonnets: Extension bonnets, Bellows seal bonnets, Control valve packing Actuators: Diaphragm actuators Piston actuators Electrohydraulic actuators Manual actuators Rack and pinion actuators Electric actuators Control Valve Accessories: Positioners, Limit switches, Solenoid valve manifold, Supply pressure regulator. Materials selection guide and limitation of using valves. Selection of proper valve Comparison between the Valves. Valve maintenance and inspection. Troubleshooting of Valves High Pressure Drop Cavitation in Valves, incipient and choked cavitation, flow curve cavitation index, cavitation elimination devices Flashing versus Cavitation, flow choking, high velocities. Water Hammer, What causes water hammer? Solutions for water hammer Surge Protection Check valve slamming Noise problems Clean air standards Packing for fugitive emission control Troubleshooting the control valves Connection, Piping, Stuffing Box & Fittings. Inspection Checklist for valves. CD about Rapture Disk, Safety & Relief Valves 6