INTRODUCTION Company Name Address Operation Started April 2010 India Steel Summit Private Limited Greater Noida, Uttar Pradesh ( INDIA) Paid up Capital INR 768,000,000.00 Shareholders Managing Director Business 90% Sumitomo Corp., Japan http://www.sumitomocorp.co.jp 10% Fukuda Engineering Co., Ltd., Japan (FEG) http://www.ft-feg.co.jp Tomo Imaizumi Steel Processing (Slitting, Cutting & Blanking) Press Parts (Progressive & Tandem Press) & Welding Die Design & Manufacturing No. of Employee 200 (as on April 2018)
LOCATION New Delhi
STRATEGIC LOCATION Finest Connectivity with Delhi NCR & Leading Industrial Areas India Steel Summit
FACTORY LAYOUT Land Area : 41,254 m2 Factory Area : 13,827 m2 Area for Expansion :10,925 m2 Exit Maintenance Office Inspection Die Manufacturing Tandem Press Line Welding Line Progressive Press (800T, 300T & 200T) Mini Leveller Slitting Line Coil Storage Area:2,553 m2 Entrance
Die Division Press Division Coil Center Division FACILITIES / PRODUCTS Facilities Steel Coil Procurement Products All type Steel Coils Integrated Steel Processing Company Steel Processing (Slitting, Cutting) Press Line (Progressive & Tandem) Slitted Coils Sheets Blanks Parts Welding Line Die Design & Manufacturing Die Design Die Manufacturing
Press Division Coil Center Die Division ONE STOP SOLUTION DIE DESIGN CATIA / UG AutoCAD SIMULATION (AutoForm ) CUSTOMER INPUTS (Part Drawing / 3D Model) DIE MANUFACTURING VMC / WIRE CUT CONVENTIONAL MACHINES Part PLATE / CASTING DIES Manufacturin TANDEM/PROGRESSIVE g DIES PROCUREMENT & STORAGE IMPORT /DOMESTIC MILLS FIFO / TRACEBILITY JIT DELIVERY TO CUSTOMER PROCESSING SLITTED COIL / SHEETS PROFILE BLANKS STAMPING PRESS PARTS WELDED PARTS
DELIVERABLES EXECUTION INPUT INDIVIDUAL SOLUTION CUSTOMER INPUTS ( Part Drawing /3D Model ) Coil Center Division Press Division Die Division PROCUREMENT, STORAGE & PROCESSING PARTS STAMPING DIE DESIGN DIE MANUFACTURING IMPORT /DOMESTIC MILLS SLITING/CUT TO LENGTH BLANKING/JIT DELIVERY PROGRESSIVE PRESS TANDEM PRESS CATIA / UG / AUTOCAD SIMULATION VMC / WIRE CUT CONVENTIONAL MACHINES SLITTED COIL / SHEETS PROFILE BLANKS STAMPING PRESS PARTS WELDED PARTS DIE DESIGN PLATE / CASTING DIES TANDEM / PROGRESSIVE DIES
ORGANIZATION STRUCTURE M.D. Mr. Imaizumi CORPORATE DIVISION COIL CENTER DIVISION PRESS DIVISION Mr. Perveen Kumar (GM) Mr. Perveen Kumar (GM) [51] [38] [54] DIE DIVISION Mr. H. Sekine (EGM) Mr. P. Sugan (GM) [53] Sales & Planning Mr. T. Imaizumi (GM) [11] COIL CENTER PRODUCTION [18] BLANKING PRODUCTION [10] R&D [08] Purchase Mr. P. Kumar (GM) [03] PRODUCTION CONTROL [12] TANDEM PRODUCTION [27] TOOL PRODUCTION [43] Accounts & Legal Mr. Y. Seki (GM) [09] MAINTENANCE [08] DIE MAINTENANCE [04] TOOL SALES [2] HR/GA Mr. Ravindran KA (GM) IT (No. of Emp.=01) [27] NEW PRODUCT DEVELOPMENT QUALITY [01] [12] Total No. of Employees as on April. 2018 = [200]
2010-11 2011-12 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18 2018-19 2010-11 2011-12 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18 2018-19 2010-11 2011-12 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18 2018-19 DIVISION's SALES TREND COIL COIL CENTER DIVISION Sales(in SALES(IN MT) MT) PRESS PARTS DIVISION DIVISION SALES(IN Sales(in K PCS.) DIE DIE DIVISION SALES(IN Sales(in K K INR INR ) ) 50,000 14,000 180,000 170,000 45,000 40,000 43,492 12,000 11,580 160,000 140,000 35,000 30,000 25,000 20,000 15,000 25,335 20,584 18,825 16,329 31,681 10,000 8,000 6,000 4,000 7,909 6,703 6,222 5,921 5,836 4,000 120,000 100,000 80,000 60,000 57,243 71,724 88,732 120,450 10,000 5,000 5,000 10,000 8,000 2,000 3,000 2,000 40,000 20,000 10,000 7,000 18,593 12,000 - - -
OUR VALUED CUSTOMERS Automobile OEMs Automobile Parts Manufacturers Home Appliance OEMs Best Quality & Delivery Awards
COIL CENTER DIVISION (1. SLITTER) *MAX TENSILE STRENGT H MACHINE INPUT PARAMETERS *THICKNESS WIDTH ID OD MIN MAX MIN MAX Ø Ø MIN MAX INPUT WEIGHT MAX 980 0.27 4.5 135 1550 508 610 800 2200 25 MT * Subject to technical assessment,t min=0.27mm, T max = 5.3mm OUTPUT PRODUCTS' PARAMETERS STRIP ID OD ID MIN MAX 508 MIN MAX Ø OUTPUT WEIGHT MAX 35 1530 Ø 800 2000 508 20 MT
COIL CENTER DIVISION - (2. LEVELER ) MACHINE INPUT PARAMETERS THICKNESS WIDTH ID OD INPUT WEIGHT MIN MAX MIN MAX Ø MIN MAX MAX 0.30 1.6 100 700 508 700 1500 5 MT OUTPUT PRODUCTS' PARAMETERS SHEET LENGTH (mm) LINE SPEED MIN MAX m/min 150 2000 Max 55
COIL CENTER DIVISION - (3. PRODUCTS RANGE) Thickness: 0.27mm to 4.5mm ( up to 8.0mm) Width: 35mm to 1530mm Thickness: 0.30mm to 6.0mm Width: 100mm to 3000mm Length: 150mm to 2000mm
PRESS DIVISION (1. PROGRESSIVE/BLANKING) TONNAGE BOLSTER SIZE MACHINE INPUT PARAMETERS THICKNESS WIDTH ID OD INPUT WEIGHT MIN MAX MIN MAX 508 610 MIN MAX MAX 800 T 3200 X 1700 0.50 3.2 200 1550 Ø Ø 760 1800 25 MT 300 T 2400 X 1200 0.60 6.0 70 600 Ø 1400 5 MT 200 T 1400 X 820 0.60 6.0 70 400 Ø 1400 3 MT OUTPUT PRODUCT PARAMETERS LENGTH TONNAGE SPM MIN MAX 800 T 20-60 25-3000 300 T 30-60 50-500 * 200 T 20-50 50-500
PRESS DIVISION (2. PRESS AND WELD LINE) PRESS LINE: KOMATSU, CHIN - FONG PRESSES C Frame 260 T x 1 Chin-Fong 200 T x 4 Chin-Fong 80 T x 3 Komatsu OBS80 60 T x 2 Komatsu OBS60 SPMs for Assemblies Presses, SPM s be added, as required WELD LINE: MIG (21Kva) TIG(11.5Kv) PROJECTION(200Kv)
PRESS DIVISION - (3. PRODUCTS RANGE A) TANDEM PARTS Bracket Parts ECU Bracket Muffler Bracket Seat Bracket Arm Recliner Sub PROGRESSIVE Frame PARTS Lower Arm Exhaust Cover Parts - Cars Bracket Reinforce Bracket Wiper Lever Segment Parts Clutch Cover Parts Lwr/Upr Rail Seat Track 590 - High Tensile Parts
PRESS DIVISION - (4. PRODUCTS RANGE B)
DIE DIVISION (1. OUTLET)
DIE DIVISION (2. LAYOUT) 1000T DIE SPOTTING & TRIAL PRESS OKUMA MAKINO
組織図 ( 金型部門 ) TOOL SALES Mr. R. Das (DM) Sales Team (No. of Emp.=03) 金型部門 EGM Mr. Hiroto Sekine GM Mr. P. Sugan (GM) TOOL PRODUCTION Mr. S. Bhati (DM) Assembly (No. of Emp.=25) VMC (No. of Emp.=08) Wire cut (No. of Emp.=04) R&D Mr. S. Bhati (DM) Design Development (No. of Emp.=07) Data Development (No. of Emp.=03) Material Control (No. of Emp.=01) Total = [55] As on April, 2018
DIE DIVISION (3. DIE DEVELOPMENT in Nos.) 140 120 100 Tandem (Plate Die) Tandem (Casting Die) Progressive Die 119 109 98 80 60 High Tensile Die (>590MPa) Transfer Die 54 40 20 22 23 30 0 2011-12 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18 STRONG ACTIVITIES PROGRESSIVE DIES HUGE EXPERIENCE BIG SIZE CASTING DIES (SIZE 1800mm x 700mm x 600mm) HIGH TENSILE PARTS DIE( > 590 MPa ~ 980 MPa ) PROGRAM SUPPLY FOR OVERSEAS DEMAND. DIE DESIGN & MANUFACTURE MACHINING NC PROGRAM
DIE DIVISION (3.1 DIE DEVELOPMENT in TONs) 160.0 Tandem (Plate Die) 151.0 140.0 Tandem (Casting Die) 120.0 100.0 80.0 Progressive Die High Tensile Die (>590MPa) Transfer Die 117.6 60.0 40.0 28.1 42.6 20.0 11.2 12.8 15.5 0.0 2011-12 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18
Begins Progressive Dies High Tensile (590) Commercial Tooling Casting Die Manufacturing Simulation Software / Laser Scanner 1000T Trial and Die Spotting Press PLAN: VMC / LASER CUTTING DIE DIVISION (4.DEVELOPMENT STEP FORWARD) VMC & LASER CUTTING (PLAN) 1000 Ton Trial Press Simulation & Laser Scanner Begins In-house Use Progressive Dies High Tensile (590HT) Commercial Tooling Casting Die 2010-11 2011-12 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18 2018-19
DIE DIVISION (5.FACILITIES - DESIGN) SOFTWARE 3D CATIA SOFTWARE 3D UNIGRAPHICS SIMULATION AUTOFORM SOFTWARE 2D AUTOCAD PLATE TANDEM TOOL PROGRESSIVE TOOL CASTING TOOL
DIE DIVISION (6. FACILITIES - DIE MANUFACTURING) CNC Machines Tools Trial Press Bed Size(mm) 1200X1800X700 MCV-A II ( Okuma) Bed Size (mm) 1993X1000X1245 V-99L (Mekino) Wire Cut Machining Travel(mm) 750 500 410 FA30V Max. Part Size (mm) 1049 x 820 x 414 BA24 Bed Size (mm) 3000 x 2000 x (HT)1500/500 1000 TON
DIE DIVISION (7. FACILITIES - CONVENTIONAL MACHINES) RADIAL DRILL MILLING CUTTER BENCH DRILL HACK SAW PEDESTAL GRINDER CYLINDRICAL GRINDER SURFACE GRINDER
DIE DIVISION (14. KEY TOOLS DEVELOPMENT HISTORY) Die Manufacture & Parts Die Manufacture Category OEM Customer Production Total Parts No. Die No. Die Ton Parts No. Die No. Die Ton Parts No. Die No. Die Ton Automobile YAMAHA YAMAHA 6 8 8.4 41 101 47.6 47 109 56 (2 Wheelers) HMSI EXEDY 1 2 0.5 1 2 0.5 ADVICS 5 5 1.6 5 5 1.6 AISIN 6 6 2.2 6 6 2.2 DENSO 21 43 10.8 21 43 10.8 EXEDY 1 1 1.4 1 1 1.4 SHIROKI 4 2 6.2 6 3 4.5 10 5 10.7 MSIL TECHNICO 1 2 0.2 0 1 2 0.2 TI METALS 2 5 3.8 2 5 3.8 SKH 2 4 11.3 2 4 11.3 BELLSONICA 2 1 2.4 2 1 2.4 VEEGEE 7 19 49.8 7 19 49.8 SKH 2 4 11.3 2 4 11.3 Automobile FEG 9 18 28.2 9 18 28.2 (4 Wheelers) G-TEKT 1 1 1.5 1 1 1.5 HONDA VEEGEE 17 77 110.6 17 77 110.6 TOYOTA YUTAKA 9 34 9.9 9 34 9.9 DENSO 5 10 0.5 5 10 0.5 EXEDY 2 7 8.9 2 7 8.9 HYUNDAI DENSO 3 16 8.6 3 16 8.6 TATA MOTORS DENSO 2 4 0.2 2 4 0.2 NISSAN MPT AMTEK 2 10 5.6 2 10 5.6 ADVICS 2 2 1.1 2 2 1.1 ISUZU SANKEI GEIKEN 6 24 6.4 6 24 6.4 MAZDA MPT AMTEK 2 9 4.3 2 9 4.3 SWARAJ MAZDA DENSO 2 4 0.2 2 4 0.2 DAIKIN DAIKIN 25 68 27.9 25 68 27.9 Others IKEA SAVERA 2 4 3 2 4 3 Grand Total = 101 255 282.9 95 239 96 196 494 378.9 Updated as on April. 2018
DIE DIVISION (8. Chassis Parts)
DIE DIVISION (9. Progressive & Tandem Parts)
DIE DIVISION (10. Exhaust & Body Parts)
DIE DIVISION (11. White Goods Parts)
QUALITY ASSURANCE PROFILE LASER SCANNER CMM UTM PROJECTOR HARDNESS TESTER Incoming Material Quality Check In Process Quality Check In Process Quality Check Pre Dispatch Quality Check
SUMITOMO CORPORATION Sumitomo Business Units: Metal Products Business Unit Transportation & Construction Systems Environment & Infrastructure Media, Network & Lifestyle Related Goods & Services Mineral Resources, Energy, Chemical & Electronics Company Name SUMITOMO CORPORATION Establishment Date December 24, 1919 President and CEO Kuniharu Nakamura Paid-in Capital 219.3billion yen Stock Listings Tokyo, Nagoya and Fukuoka Number of Offices Domestic: 23 Overseas (66 countries): 110 (As of April 1, 2016) Number of Employees 5,204 (Consolidated Base: 66,860) (As of March 31, 2016) Head Office India Steel Summit Private Limited Harumi Island Triton Square Office Tower Y 8-11 Harumi 1-chome, Chuo-ku, Tokyo 104-8610 Japan Phone: +81-3-5166-5000 URL:http://www.sumitomocorp.co.jp/english/
SUMITOMO S GLOBAL NETWORK OF STEEL SERVICE CENTERS Global Processing Capacity - 7.0 Million MT/Year 40 Locations NAFTA 5 Europe 1 Middle East 1 ASEAN & India 15 China /Taiwan 9 Equipment Slitter Leveler/Shear Press Blanking TWB Tool Room Japan 9
Fukuda Engineering Co., Ltd., Japan (FEG) Company name: Headquarters: Establishment: November 1983 Fukuda Engineering Co., Ltd. (FEG) Yubinbango347-0111 Saitama Prefecture Kazo Koguki 3206-3 TEL. 0480-70-1171 FAX. 0480-70-1295 Affiliate: F-Tech Inc. (Website: http://www.ft-feg.co.jp ) Lead in research and development of press sheet metal mold, hydroforming gold type the technology of die-casting mold. Transfer press mold Progressive die Hydroforming type Die-casting mold Sheet deep drawing parts Deep drawing parts of high-tensile steel Aluminium die-cast parts Hydroforming parts
CONTACT US India Steel Summit Private Limited 2F-2G, Ecotech III, Udyog Kendra Greater Noida - 201306 Uttar Pradesh ( INDIA) Phone: +91-120- 6103000 Fax: +91-120- 6103001 sales@indiasteelsummit.com info@indiasteelsummit.com www.indiasteelsummit.com www.sumitomocorp.co.jp/english/company/about/scgroup/metal/ THANK YOU