Welcome DOUBLE & SINGLE T5S CUT 2H5 1/4 Shank Dear Customer, Integrity Industrial offers Canada s Finest, with the best individual packaging available. Our burrs are balanced with the finest carbide available offering you and your customer the best value in the market. We have one of Canada s largest selection of shapes and sizes, with great pricing, providing the best value available. Integrity Annular Cutters are finely crafted to provided faster drilling and longer life. Available in 1 & 2 length s with the best individual packaging available, our Annular Cutters provide excellent quality & value. Thank You, 1 Derek Steil (Owner) Shannon Miller (Owner) V3
Carbide Burr Usage Guidelines CARBIDE BURRS Carbide Burr Usage & Safety Guidelines Note: This is a guideline only, workers should follow all safety guidelines and safety standards on the jobsite as provided by the employer. are used at extreme speeds please follow guidelines to help reduce user error and Burr fatigue. 2 Pressure Avoid using so much pressure the grinder speed is reduced this will cause overheating and chipping of flutes reducing the life of your Burr causing possible breakage Let the burr do the work and apply only a little pressure Initial contact with the work surface should be light to allow the Burr to break-in Do not tap or Chatter the Burr to the workpiece this will cause chipping of flutes or damage to brazing or breakage of the head For long shank Burrs, make sure the Burr is engaged to the workpiece before spinning to avoid bending the shank Movement & Contact Do not Drop the Burr or the grinder with the Burr inserted this can cause damage to the carbide causing breakage when applied to workpiece Carbide Burr s should be stored safely from impact keep in plastic original container when not in use Constant movement over the work surface should be maintained this will keep the Burr from digging and jabbing into the material causing the Burr to catch and break Do Not wedge or jam the Burr into the workpiece this will cause breakage or Chipping Maximize the area of contact with the workpiece to improve finish Avoid contact between the workpiece and the shank of the Burr this can cause tool to overheat and weaken or even destroy the brazed joint Speeds & Overheating Free run the burr every few minutes to allow the Burr to remain at a cooler temperature to avoid overheating Maintain a High speed for efficient and economical use of a Carbide Burr at high speeds there is less tendency for chips to build in the flute, also the Burr will cut more freely in corners and pockets, and reduce the chances of jamming, bouncing or wedging.
CARBIDE BURR SAFETY SUMMARY Safety Summary Integrity Industrial Supply s are made to the strictest standards and specifications and are designed to provide superior work performance and safe operation if used correctly. Warning: Failure to observe safety precautions may result in tool breakage and or injury Follow safety guidelines and safety standards as provided by employer -wear proper safety equipment such as face shield, hand protection, hearing protection and lung protection Ensure proper storage of Carbide Burr between usages by using original plastic container Do not use a dull burr this can cause operator to apply more pressure causing damage to Burr, operator fatigue and damage to workpiece Ensure burr shank is properly inserted into collet and clamped down tightly Ensure work piece is secured tightly and does not move Do not snag or jam your burr into the workpiece No excessive force Avoid contacting shank to workpiece DO NOT drop Burr or Grinder with the Burr in Collet Do not use a Burr with a bent shank Do not tap or chatter the burr on the workpiece Ensure Maximum power and RPM 3 Please see troubleshooting chart on the following page.
TROUBLESHOOTING CARBIDE BURR TROUBLESHOOTING GUIDE - Possible Causes and Solutions Challenge Excessive Force Heat From Rubbing Shank Dull Flutes Seized In/Against Workpiece Tool Dropped Poor Location in Collet Worn Handpiece Bearings Bent Shank Poor Working Stability Use Coarser Geometry Use Finer Geometry Use Double Cut or Chip Breaker Geometry Soft Material - Lighten Feed Increase RPMs Decrease RPMs Avoid Diamond Cut Use Anti-stick compound Faster Feed Rate Slower Feed Abrasive Material Poor Set-Up Failure To Support / Engage Prior to RPM Braze Failure X X X X X Poor Hand Control X X X X X X X Chipping X X X X Carbide Fracture X X X X X Plugging X X X Handpiece Vibration X X X X X Poor Workpiece Finish X X X X X X X X X Poor Tool Life X X X X X X X X X X X X X Lack of Available Handpiece RPMs X X Work Hardening of Workpiece X X X X X X Severely Bent Shanks of Long Series Burs X X
CUTTING TOOLS Finest quality carbide available Deep aggressive cut for fast product removal Finely balanced Precision cut on state of the art CNC machines RPM on every shank Part number on every shank 5 High Impact Plastic Case Burr sits firmly in place Square tube offers impact protection
CUTTING TOOLS DOUBLE CUT Standard Double Cut Burrs are the most common and offer very efficient stock removal. Double Cut burrs create small chips, good finish and excellent operator control. SINGLE CUT A general purpose burr designed for cast iron, copper, brass and other ferrous materials. It will give good material removal and nice work piece finishes. Single cut burrs produce long chips FAST MILL CUT Fast Mill cut burrs are for use on non-ferrous and non-metallic materials. It is designed for rapid stock removal with minimum chip loading. Designed for use on aluminum, non-ferrous metals, soft steel, reinforced plastics, and other soft materials. The flutes are designed with a hig finish for easy chip flow and fast stock remova They also provide excellent work finish wit minimum loading when cutting soft, sticky metal. 6 Burr Speed Recommendation The chart below is a general recommendation. Variations to achieve desired results may be necessary. Long Shank Burrs should be used at reduced speeds. is different, please see the following pages. Burr Diameter RPM 1/8 Solid Carbide - 50,000 3/16 Solid Carbide 30,000-3/16 Head Brazed to 1/8 Shank 30,000-1/4 Head Brazed to 1/8 Shank 25,000-30,000 1/4 Solid Carbide 30,000-5/16 Head Brazed to 1/4 Shank 25,000-30,000 3/8 Head Brazed to 1/4 Shank 25,000-30,000 7/16 Head Brazed to 1/4 Shank - 25,000 1/2 Head Brazed to 1/4 Shank - 25,000 5/8 Head Brazed to 1/4 Shank 15,000-3/4 Head Brazed to 1/4 Shank 15,000-1 Head Brazed to 1/4 Shank 12,000-18,000
DOUBLE & SINGLE CUT 1/4 Shank SA CYLINDRICAL SB CYLINDRICAL ENDCUT SA12DC 1/8 x 5/8 SB14DC 3/16 x 3/8 75,000 SA14DC 3/16 x 5/8 75,000 SB1DC 1/4 x 5/8 SA1DC 1/4 x 5/8 SB1ADC 1/4 x 1 SA1SC 1/4 x 5/8 SB2DC 5/16 x 3/4 48,000 SA1ADC 1/4 x 1 SB3DC 3/8 x 3/4 SA2DC 5/16 x 3/4 48,000 SB3SC 3/8 x 3/4 SA3DC 3/8 x 3/4 SB4DC 7/16 x 1 40,000 SA3SC 3/8 x 3/4 SB5DC 1/2 x 1 SA4DC 7/16 x 1 40,000 SB6DC 5/8 x 1 SA5DC 1/2 x 1 SB7DC 3/4 x 1 SA5SC 1/2 x 1 SB9DC 1 x 1 18,000 SA6DC 5/8 x 1 SA16DC 3/4 x 3/4 7 SA7DC 3/4 x 1 SA9DC 1 x 1 18,000 SC CYLINDRICAL BALLNOSE SD ROUND Dia. SC12DC 1/8 x 5/8 SD11DC 1/8 SC14DC 3/16 x 5/8 75,000 SD14DC 3/16 75,000 SC1DC 1/4 x 5/8 SD1DC 1/4 SC1ADC 1/4 x 1 SD2DC 5/16 48,000 SC2DC 5/16 x 3/4 48,000 SD3DC 3/8 SC2ADC 5/16 x 1 48,000 SD4DC 7/16 40,000 SC3DC 3/8 x 3/4 SD5DC 1/2 SC3SC 3/8 x 3/4 SD6DC 5/8 SC4DC 7/16 x 1 40,000 SD7DC 3/4 SC5DC 1/2 x 1 SD9DC 1 18,000 SC5SC 1/2 x 1 SC6DC 5/8 x 1 SC7DC 3/4 x 1 SC9DC 1 x 1 18,000
DOUBLE & SINGLE CUT 1/4 Shank SE OVAL SF TREE SHAPE RADIUS END SE1DC 1/4 x 3/8 SF1DC 1/4 x 5/8 SE3DC 3/8 x 5/8 SF1ADC 1/4 x 3/4 SE5DC 1/2 x 7/8 SF3DC 3/8 x 3/4 SE6DC 5/8 x 1 SF4DC 7/16 x 1 40,000 SE7DC 3/4 x 1 SF13DC 1/2 x 3/4 SF5DC 1/2 x 1 40,000 SF6DC 5/8 x 1 SF7DC 3/4 x 1 SF15DC 3/4 x 1-1/2 8 SG TREE SHAPE POINTED END SG1DC SG2DC 1/4 x 5/8 5/16 x 3/4 48,000 SG3DC 3/8 x 3/4 SG13DC 1/2 x 3/4 SG5DC 1/2 x 1 SG6DC 5/8 x 1 SG7DC 3/4 x 1 SG15DC 3/4 x 1-1/2 SH FLAME SH1DC 1/4 x 1/2 SH2DC 5/16 x 3/4 SH5DC 1/2 x 1-1/4 SH6DC 5/8 x 1-7/16 SH7DC 3/4 x 1-5/8 48,000 SJ 60 CONE SK 90 CONE SJ3SC 3/8 x 1/4 SK3SC 3/8 x 3/16 SJ5SC 1/2 x 7/16 SK5SC 1/2 x 1/4 SJ6SC 5/8 x 1/2 SK6SC 5/8 x 5/16 SJ7SC 3/4 x 5/8 SK7SC 3/4 x 3/8 SJ9SC 1 x 3/4 18,000 SK9SC 1 x 1/2 18,000
DOUBLE & SINGLE CUT 1/4 Shank SL 14 TAPER SHAPE RADIUS END SM CONE Angle SL1DC 1/4 x 5/8 SM2DC 1/4 x 3/4 14 SL2DC 5/16 x 7/8 48,000 SM2DC 1/4 x 3/4 14 SL3DC 3/8 x 1-1/16 SM3DC 1/4 x 1 10 SL4DC 1/2 x 1-1/8 SM4DC 3/8 x 5/8 28 SL6DC 5/8 x 1-5/16 SM5DC 1/2 x 7/8 28 SL7DC 3/4 x 1-1/2 SM6DC 5/8 x 1 31 9 SN INVERTED CONE FLAT DISC Angle SN1DC 1/4 x 5/16 10 X261SCF 1/4 x 3/32 SN1EDC 1/4 x 5/16 10 X262SCF 5/16 x 3/32 48,000 SN2DC 3/8 x 3/8 13 X263SCF 3/8 x 1/8 SN3DC 1/2 x 1/2 28 X264SCF 1/2 x 1/8 SN3EDC 1/2 x 1/2 28 X265SCF 5/8 x 1/8 SN6DC 5/8 x 3/4 18 X266SCF 3/4 x 5/32 SN7DC 3/4 x 5/8 30 X267SCF 7/8 x 5/32 19,000
DOUBLE CUT 1/8 Shank SA CYLINDRICAL SB CYLINDRICAL END CUT SA41DC 1/16 x 1/4 SB51DC 1/4 x 3/16 SA42DC 3/32 x 7/16 SA43DC 1/8 x 9/16 SA51DC 1/4 x 1/2 SA53DC 3/16 x 1/2 75,000 SD ROUND Dia. SD41DC 3/32 SD42DC 1/8 SC CYLINDRICAL BALLNOSE SD51DC 1/4 SD53DC 3/16 75,000 SC41DC 3/32 x 7/16 10 SC42DC 1/8 x 9/16 SC51DC 1/4 x 1/2 SF TREE SHAPE RADIUS END SF42DC 1/8 x 1/2 SE OVAL SF51DC 1/4 x 1/2 SF53DC 3/16 x 1/2 75,000 SE41DC 1/8 x 1/4 SE51DC 1/4 x 3/8 SH FLAME SG TREE SHAPE POINTED END SH41DC 1/8 x 1/4 SG43DC 1/8 x 3/8 SG44DC 1/8 x 1/2 SG51DC 1/4 x 1/2 SM CONE Angle SM41DC 1/8 x 11/32 12 SL TAPER SHAPE RADIUS END Angle SM42DC 1/8 x 7/16 14 SM43DC 1/8 x 5/8 7 SL41DC 1/8 x 3/8 8 SL42DC 1/8 x 1/2 8 SL53DC 3/16 x 1/2 14 75,000 SN INVERTED CONE Angle SN42DC 1/8 x 3/16 10
DOUBLE CUT 1/4 x 6 Shank SA CYLINDRICAL SB CYLINDRICAL ENDCUT Dia. x L x Shank Dia. x L x Shank SA1DC6 1/4 x 5/8 x 6 SB1DC6 1/4 x 5/8 x 6 SA3DC6 3/8 x 3/4 x 6 33,000 SB3DC6 3/8 x 3/4 x 6 33,000 SA5DC6 1/2 x 1 x 6 25,000 SB5DC6 1/2 x 1 x 6 25,000 SC CYLINDRICAL BALLNOSE Dia. x L x Shank SD ROUND Dia. x Shank 11 SC1DC6 1/4 x 5/8 x 6 SD1DC6 1/4 x 6 SC3DC6 3/8 x 3/4 x 6 33,000 SD3DC6 3/8 x 6 33,000 SC5DC6 1/2 x 1 x 6 25,000 SD5DC6 1/2 x 6 25,000 SE OVAL SF TREE SHAPE RADIUS END Dia. x L x Shank Dia. x L x Shank SE1DC6 1/4 x 3/8 x 6 SF1DC6 1/4 x 5/8 x 6 SE3DC6 3/8 x 5/8 x 6 33,000 SF3DC6 3/8 x 3/4 x 6 33,000 SE5DC6 1/2 x 7/8 x 6 25,000 SF5DC6 1/2 x 1 x 6 25,000
DOUBLE CUT 1/4 x 6 Shank SG TREE SHAPE POINTED END SH FLAME Dia. x L x Shank Dia. x L x Shank SG1DC6 1/4 x 5/8 x 6 SH1DC6 1/4 x 1/2 x 6 SG3DC6 3/8 x 3/4 x 6 33,000 SH5DC6 1/2 x 1-1/4 x 6 25,000 SG5DC6 1/2 x 1 x 6 25,000 12 SL TAPER SHAPE RADIUS END SM CONE Dia. x L x Shank Dia. x L x Shank SL1DC6 1/4 x 5/8 x 6 SM1DC6 1/4 x 1/2 x 6 SL3DC6 3/8 x 1-1/16 x 6 33,000 SM5DC6 1/2 x 7/8 x 6 25,000 SL4DC6 1/2 x 1-1/8 x 6 25,000
FAST MILL CUT 1/4 Shank SA CYLINDRICAL SB CYLINDRICAL ENDCUT SA1FMC 1/4 x 5/8 SB3FMC 3/8 x 3/4 SA3FMC 3/8 x 3/4 SB5FMC 1/2 x 1 SA5FMC 1/2 x 1 SC CYLINDRICAL BALLNOSE SD ROUND SC1FMC 1/4 x 5/8 Dia. SD3FMC 3/8 13 SC3FMC 3/8 x 3/4 SD5FMC 1/2 SC5FMC 1/2 x 1 SE OVAL SF TREE SHAPE RADIUS END SE3FMC 3/8 x 5/8 SF3FMC 3/8 x 3/4 SE5FMC 1/2 x 7/8 SF5FMC 1/2 x 1 SG TREE SHAPE POINTED END SL TAPER SHAPE RADIUS END SG3FMC 3/8 x 3/4 SL3FMC 3/8 X 1-1/16 SG5FMC 1/2 x 1 SL4FMC 1/2 X 1-1/8
SETS 1/4 Shank CUTT ING T O O LS Head Size Head Size 000 0148 1/4 000 0388 3/8 Contains: SA1DC, SC1DC, SD1DC, SE1DC, SF1DC, SG1DC, SL1DC, SM1DC Contains: SA3DC, SC3DC, SD3DC, SE3DC, SF3DC, SG3DC, SL3DC, SM4DC Head Size Head Size 000 0128 1/2 000 0038 1/4, 3/8, 1/2 14 Contains: SA5DC, SC5DC, SD5DC, SE5DC, SF5DC, SG5DC, SL4DC, SM5DC Contains: SA5DC, SC1DC, SD3DC, SE5DC, SF1DC, SG3DC, SL3DC, SM1DC
SETS 1/4 Shank 000 0386 3/8 Head Size Contains: SA3FMC, SC3FMC, SD3FMC, SE3FMC, SF3FMC, SG3FMC Head Size 000 0126 1/2 Contains: SA5FMC, SC5FMC, SD5FMC, SE5FMC, SF5FMC, SG5FMC 14 15
MASTER DISPLAY 1/4 Shank This Master Carbide Burr Display showcases 30 of the most common shapes and sizes available. The 30 burrs are enclosed in the front, for permanent visual identification and comes with another 60 burrs for resale. This display would be a perfect addition to any tool crib, as it has the capacity to hold up to 300 mixed burr sizes. Size (W x D x H) 000 0006 8-1/2 x 8-1/2 x 11 Contains (2 of each): SA1DC, SA3DC, SA5DC, SB1ADC, SB3DC, SB5DC, SC1DC, SC3DC, SC5DC, SD1DC, SD3DC, SD5DC, SE3DC, SE5DC, SF1DC, SF3DC, SF5DC, SG1DC, SG3DC, SG5DC, SH2DC, SJ3SC, SK3SC, SL1DC, SL3DC, SL4DC, SM1DC, SM4DC, SN1EDC, SN3DC 16
CU TT ING T O O L S SETS DISPLAY This Set Display showcases the 6 sets available. The sets are enclosed with a locking sliding lid and lock is provided. Size (W x D x H) 000 0007 21-1/2 x 15 x 11-1/2 17
Annular Cutters Interior walls designed for easy slug ejection Precision designed flutes drill faster, reducing required horsepower Long-lasting reusable tube Double action teeth provide fast, smooth cuts and less chatter 18 Easy identificatio Two flats for cutter mounting Impact resistant tube
Annular Cutters 1 Length ANNULAR CUTTERS M2HSS-1 LENGTH Description 220 1000 7/16 x 1 220 1001 1/2 x 1 220 1002 9/16 x 1 220 1003 5/8 x 1 220 1004 11/16 x 1 220 1005 3/4 x 1 220 1006 13/16 x 1 220 1007 7/8 x 1 220 1008 15/16 x 1 220 1009 1 x 1 220 1010 1-1/16 x 1 220 1011 1-1/8 x 1 220 1012 1-3/16 x 1 220 1013 1-1/4 x 1 220 1014 1-5/16 x 1 220 1015 1-3/8 x 1 220 1016 1-7/16 x 1 220 1017 1-1/2 x 1 220 1018 1-9/16 x 1 220 1019 1-5/8 x 1 220 1020 1-11/16 x 1 220 1021 1-3/4 x 1 220 1022 1-13/16 x 1 220 1023 1-7/8 x 1 220 1024 1-5/16 x 1 220 1025 2 x 1 Pilot pins for 1 Annular Cutters: 220 1035 7/16 x 1, 4.74mm x 77mm 19 220 1040 1/2 & Larger x 1, 6.34mm x 77mm)
Annular Cutters 2 Length 20 ANNULAR CUTTERS M2HSS-2 LENGTH Description 220 2000 7/16 x 2 220 2001 1/2 x 2 220 2002 9/16 x 2 220 2003 5/8 x 2 220 2004 11/16 x 2 220 2005 3/4 x 2 220 2006 13/16 x 2 220 2007 7/8 x 2 220 2008 15/16 x 2 220 2009 1 x 2 220 2010 1-1/16 x 2 220 2011 1-1/8 x 2 220 2012 1-13/16 x 2 220 2013 1-1/4 x 2 220 2014 1-15/16 x 2 220 2015 1-3/8 x 2 220 2016 1-7/16 x 2 220 2017 1-1/2 x 2 220 2018 1-9/16 x 2 220 2019 1-5/8 x 2 220 2020 1-11/16 x 2 220 2021 1-3/4 x 2 220 2022 1-13/16 x 2 220 2023 1-7/8 x 2 220 2024 1-15/16 x 2 220 2025 2 x 2 220 2026 2-1/16 x 2 220 2027 2-1/8 x 2 220 2028 2-3/16 x 2 220 2029 2-1/4 x 2 220 2030 2-5/16 x 2 220 2031 2-3/8 x 2 Pilot pins for 2 Annular Cutters: 220 2035 7/16 x 2, 4.74mm x 102mm 220 2040 1/2 & Larger x 2, 6.34mm x 102mm)