1106A-70TAG2. Series kwm 1800rpm ElectropaK. Basic technical data

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1106A-70TAG2 163.8 kwm (Gross) @ 1800rpm ElectropaK Basic technical data Number of cylinders....................................................................6 Cylinder arrangement...........................................................in-line Cycle.............................................................................. 4 stroke Induction system........................ Turbocharged and air charge cooled Combustion system....................................... Direct injection diesel Compression ratio.................................................................16:1 Bore..............................................................................105 mm Stroke...........................................................................135 mm Cubic capacity............................................................... 7..01 litres Direction of rotation.............. Anticlockwise when viewed from flywheel Firing order..............................................................1, 5, 3, 6, 2, 4 Estimated total weight (dry)................................................ 788 kg Estimated total weight (wet)................................................ 822 kg Overall dimensions, ElectropaK Height.......................................................................... 1142 mm Length (air cleaner fitted)................................................ 1763 mm Width..............................................................................756 mm Moments of inertia Engine rotational components......................................... 0..27 kgm² Flywheel.......................................................................1..26 kgm² Series Performance Speed variation at constant load..........................................± 0..25% Cyclic irregularitiey at standby power.......................................0..028 All ratings within.................................................................. ± 5% Note: All data based on operation to ISO 3046-1:2002 standard reference conditions.. Sound level Average sound pressure level for Prime Power @ 1 m..........tba db(a) Test conditions Air temperature.................................................................... 25 C Barometric pressure.........................................................100 kpa Relative humidity.................................................................31..5% Air inlet restriction at maximum power.......................3 kpa (maximum) Exhaust back pressure at maximum power................6 kpa (maximum) Fuel temperature.................................................................. 45 C Note: 1100 If the engine is to operate in ambient conditions other than those of the test conditions, suitable adjustments must be made for these changes.. For full details, contact Perkins Technical Service Department.. Centre of gravity, ElectropaK Forward from rear of block (wet)..........................................476 mm Above crankshaft centre line (wet).......................................176 mm Offset to RHS of crankshaft centre line (wet)........................... 16 mm 1 of 10 Copyright 2013, all rights

General installation General Installation Units Prime Standby Gross engine power kw 155..4 171..8 Gross BMEP kpa 1477..9 1633..9 Mean piston speed metres/s 8..1 ElectropaK net engine power kw 147..4 163..8 Engine coolant flow (against 35 kpa restriction) litres/min 170 Combustion air flow (at STP) m³/min 15..12 14..84 Exhaust gas flow (Max..) m³/min 31..87 32..2 Exhaust gas temperature (Max..) in manifold (after turbocharger) C 407 Net engine thermal efficiency % 37..32 38..06 Typical genset electrical output (0..8pf 25 C) kwe 135 150 kva 168..8 187..5 Regenerative power (estimated) kw 7..8 Assumed alternator efficiency % 91..6 Rating definitions Prime power Unlimited hours usage, with an average load factor of 80% over each 24 hour period.. A 10% overload is available for 1 hour in every 12 hours operation.. Standby power Limited to 500 hours annual usage, with an average load factor of 80% of the published Standby power rating over each 24 hour period.. Up to 300 hours of annual usage may be run continuosly.. No overload is permitted on standby power.. Energy balance Designation Units Prime Standby Heat in fuel kw 395 430..4 Power to cooling fan kw 8 Power to coolant and lubricating oil kw 75..3 81..6 Power to exhaust kw 113..9 123..2 Energy to charge coolers kw 31..1 33..5 Power to radiation kw 11..3 12..3 Note: Not to be used for CHP design purposes (indicative figures only).. Consult.. Assumes complete combustion.. 2 of 10 Copyright 2013, all rights

Cooling system Cooling pack Overall weight (wet).............................................................. 70 kg Overall face area.........................................................524800 mm² Width..............................................................................724 mm Height.......................................................................... 1090 mm Radiator Face area..................................................................351200 mm² Number of rows and materials.............................. 4 rows, Aluminium Matrix density and material.........................10 fins per inch, Aluminium Width of matrix..................................................................439 mm Height of matrix.................................................................800 mm Pressure cap setting (Min..)..................................................100 kpa Charge cooler Face area.................................................................173,600 mm² Number of rows and materials.............................. 2 rows, Aluminium Matrix density and material.........................10 fins per inch, Aluminium Width of matrix..................................................................220 mm Height of matrix.................................................................789 mm Fan Diameter..........................................................................610 mm Drive ratio........................................................................... 1,2:1 Number of blades........................................................................7 Material..............................................................................Nylon Type................................................................................ Pusher Air flow @ 1800 rpm.......................................................... 4..94kg/s Power @ 1800 rpm............................................................... 8 kw Coolant Total system capacity......................................................... 21 litres System drawdown capacity.....................................................10% Engine capacity.............................................................. 9..5 litres Maximum top tank temperature.............................................. 110 C Temperature rise across engine (Max.. rating dependent)..................................................6 C - 12 C Max.. permissible external system resistance........................... 35 kpa Thermostat operation range......................................... 82 C to 93 C Shutdown switch setting.......................................................118 C Coolant pump method of drive................................................ Gear Recommended coolant immersion heater rating (Min..)..............0..75 kw Recommended coolant................................................................................... BS6580-1992, ASTM D3306 and ELC coolants to 1E1966 Duct allowance Maximum additional restriction (duct allowance to cooling airflow and resultant minimum air flow) - Standby power Electrical system Alternator...........................................................................A115i Alternator voltage...............................................................12 volts Alternator output.............................................................. 85 amps Starter..................................................................................AZF Starter motor voltage.........................................................12 volts Starter motor power........................................................... 4..2 kw Number of teeth on the flywheel..................................................126 Pull-in current of starter motor solenoid @ -25 C Max.. (1)................................. pulse signal 12 volts 68 amps Hold-in current of starter motor solenoid @ 0 C Max.. (1).................................... pulse signal 12 volts 20 amps Engine stop method..........................................................solenoid 1 All leads to rated at 10 amps minimum Cold start recommendations Minimum required cranking speed over TDC........................... 60 rpm 5 to -10 C -10 to -20 C -20 to -25 C Oil 15W40 10W40 5W40 Starter AZF Battery 2x 900CCA Max.. breakaway 1020 amps current Cranking current 960 Aids None Glowplugs Minimum mean cranking speed 100 rpm 110 rpm 120 rpm Note: Note: Note: Battery capacity is defined by the 20 hour rate.. If a change to a low viscosity oil is made, the cranking torque necessary at low ambient temperatures is much reduced.. The starting equipment has been selected to take advantage of this.. It is important to change to the appropriate multigrade oil in anticipation of operating in low ambient temperatures.. Breakaway current is dependent on battery capacity available.. Cables should be capable of handling the transient current which may be up to double the steady cranking current.. Exhaust system Maximum back pressure - 1500 rpm......................................6..0 kpa Exhaust outlet, internal diameter.......................................... 72 mm Description rpm kpa kg/s Duct allowance with inhibited coolant at 53 C Minimum air flow 1800 0..12 4..46 Duct allowance with inhibited coolant at 46 C Minimum air flow 1800 0..200 4..09 3 of 10 Copyright 2013, all rights

Fuel system Injection components Injector..................................................................... Mechanical Fuel pump.......................................................................dp210g Fuel priming Priming pump type............................................................manual Maximum priming time.................................................. 90 seconds Fuel feed Maximum fuel flow.....................................................135 litres/min Maximum suction head at engine fuel pump inlet..................... 10 kpa Maximum static pressure head............................................ 10 kpa Fuel temperature at engine fuel pump inlet................................ 46 C Tolerance on fuel consumption................................................ ± 5% Fuel specification Fuel standard..............various (contact Perkins Technical Department) Fuel consumption Load Type of operation and application g/kwh litres/hr 110% Prime power 203..1 41..7 Prime power 205..1 38..2 75% Prime power 208..4 29..1 50% Prime power 202..1 19..1 25% Prime power 232..9 11 Induction system Maximum air intake restriction Clean filter..........................................................................2 kpa Dirty filter.............................................................................3 kpa Air filter type............................................................paper element Lubrication system Maximum total system oil capacity.................................... 16..5 litres Minimum oil capacity in sump.......................................... 12..4 litres Maximum oil capacity in sump.......................................... 14..9 litres Maximum engine operating angles - Front up, front down, right side, left side....................................... 25 Sump drain plug tapping size.........................................3/4-16 UNF Shutdown switch setting (where fitted) Oil pressure shut down switch.................................... 90 kpa Falling Lubricating oil Relief valve opening pressure.............................................430 kpa Pressure at maximum speed...............................................340 kpa Maximum continuous oil temperature (in rail).............................125 C Oil consumption at full load (% of fuel)...................................... < 0..1 Recommended SAE viscosity A multigrade oil must be used which conforms to API CH4 or CI4 ACEA E5 must be used, see illustration below: Viscosity grade (Perkins) 15W-40 10W-40 10W-30 5W-40 5W-30 0W-40 0W-30-50 -40-30 -20-10 0 10 20 30 40 50 60 Ambient Temperature Deg C Mountings Maximum static bending moment at rear face of block..............1130 Nm Maximum permissable overhung load on the flywheel............................................... Calculated on request Maximum bending moment at rear of flywheel housing.............................................................................................. ± 3000 in Shock Nm Load acceptance The data below complies with the requirements of classification 3 and 4 of ISO 8528-12 and G2 operating limits stated in ISO 8528-5.. Initial load application: When engine reaches rated speed (15 seconds maximum after engine starts to crank).. Description Units %of prime power % Load kwe Transient frequency deviation % Frequency recovery time Seconds 4 of 10 Copyright 2013, all rights

Noise data Noise levels Noise level db(a) Position Prime power Standby 1 99..9 99..9 2 100..0 101..0 3 100..9 101..2 4 99..8 101..0 5 101..0 101..0 6 100..0 99..9 Noise reference level 65 db(a) 4 5 6 ¹/ ³ octave analysis: TBC Radiator Engine Alternator 3 2 1 5 of 10 Copyright 2013, all rights

1106A-70TAG2 - Left side view Flywheel and housing options Option Part Size A Size B Description 1 C0001 & D0004 ø 450..9 153..37 2 C0074 & D0090 ø 489 134..6 The type is SAE 2 Use on TAG 2 & 4 The type is SAE 3 Use on TAG 3 & 4 6 of 10 Copyright 2013, all rights

1106A-70TAG2 - Front view Z 304.4 254.4 130 109 40 40 263.5 1142 OVERALL O.D. 878.9 491.3 REAR LIFTING EE 491.3 FRONT LIFTING EE 862.6 8 119.1 232 TO FRONT 21.0 232 TO 21.0 CUSTOMER MOUNTING HOLE CUSTOMER MOUNTING HOLE 356.7 356.8 238.9 479.1 756 OVERALL Z 7 of 10 Copyright 2013, all rights

1106A-70TAG2 - Right side view X 689.6 ALTERNATOR 70 OIL FILLER CAP 27 LIFTING EE 352.2 BREATHER 17 REMOVAL 79 560.7 77.4 BATTER TERMINAL 76.2 234.9 24.9 88.9 495.8 EXHAUST 548.7 20 O.D. 4-M12 X 1.75 X 24 188.9 EARTH TERMINAL M10 X 1.5 47.6 55.6 BATTER TERMINAL M10 X 1.5 2-21 MOUNTING HOLES 205 267.7 LUB OIL DRAIN PLUG ON SUMP 701.7 TO 21.0 CUSTOMER MOUNTING HOLE X 8 of 10 Copyright 2013, all rights

1106A-70TAG2 - Rear view Z 334 293.7 OIL FILLER 41.5 12-M10 X 1.5 X 20 EQUISPACED ON 428.6 P.C.D. 8-3/8-24 UNF X 25.4 EQUISPACED ON 295.3 P.C.D. 8-3/8-24 UNF X 25.4 EQUISPACED ON 333.4 P.C.D. 511.7 CAP 70 OIL FILLER 17 REMOVAL 8-M8 X 1.25 X 14.3 EQUISPACED ON 203.2 P.C.D. 478.5 CUSTOMER BUSBAR CONNECTION 150.6 101.3 20 REMOVAL 233.2 142.7 142.7 238.1 238.1 262 OIL SAMPLING 220.2 EARTH TERMINAL 272.2 BATTER TERMINAL Z 9 of 10 Copyright 2013, all rights

1106A-70TAG2 - Plan view X 3-M10 X 1.5 THRU EQUISPACED ON 104.8 P.C.D. 77 547.9 EXHAUST 182.6 405 10.5 BREATHER 278.9 273 DIPSTICK 69.1 50.3 OIL FILLER 248.6 FUEL RETURN TO TANK W 295.6 FUEL IN W 341 CUSTOMER BUSBAR CONNECTION 661 18.5 PRIMAR FUEL FILTER 119.5 FUEL FILTER 214.5 FUEL FILTER X 10 of 10 Copyright 2013, all rights