ISO 9001 REGISTERED CS1 COMPACT POWERED SLIDE WELKER 50mm BORE COMPACT CYLINDER NPT OR G PORTS OPTIONAL SOLID STATE CYLINDER SWITCH AVAILABLE METAL SHROUD KEEPS RAILS COVERED AT ALL TIMES (MOVES WITH ) STANDARD MOUNTING FOR TOOLING ALUMINUM & BASE PLATE 13mm LOCKOUT HOLE (2) FOR CUSTOMER DESIGNED LOCKOUT WELKER SMART STOP AVAILABLE SHIM OPTIONS FOR STROKES UP TO 100mm HORIZONTAL APPLICATIONS ONLY WEIGHS ONLY 35 LBS. 250 LBS LOAD CAPACITY COMPACT FOOTPRINT RELEASED: 9/19/14 Welker Engineered Products 1401 Piedmont Troy, MI 48083 800-229-0890 www.welkerproducts.com
CS 1 0 0 0 1 0 0 3 0 2 0 0 0 0 0 0 P 1 W Series CS Slide Series Actuator 30 Welker Compact cylinder w/ NPT Ports 31 Welker Compact cylinder w/ G Ports Port Position 2 Port Position P2 4 Port Position P4 Cylinder Switch 00 No Switch L0 L0,L1,etc See Welker Cylinder Switch Chart **Additional Retract Shim Whole (mm) 0 0 G 16 1 1 H 17 **Additional Retract Shim 2 2 J 18 Quarter (mm) 3 3 K 19 0 0.00 4 4 L 20 A 0.25 **Additional Extend Shim 5 5 M 21 B 0.50 Whole (mm) 6 6 N 22 C 0.75 0 0 G 16 7 7 P 23 1 1 H 17 **Additional Extend Shim 8 8 R 24 2 2 J 18 Quarter (mm) 9 9 S 25 3 3 K 19 0 0.00 A 10 T 26 4 4 L 20 A 0.25 B 11 U 27 5 5 M 21 B 0.50 Stop Options C 12 V 28 6 6 N 22 C 0.75 X NAAMS Stops D 13 W 29 7 7 P 23 P Welker Smart Stops E 14 X 30 8 8 R 24 F 15 9 9 A 10 B 11 C 12 D 13 E 14 F 15 S 25 T 26 U 27 V 28 W 29 X 30 Welker Cylinder Switch Chart ORDERING INFORMATION *Stroke Note: Standard unit stroke is 100mm. If necessary, stops can be shimmed back to achieve the required travel. **Shim Note: When ordering the shim option, units will have shim packs/grind spacers added to the NAAMS stops on both ends and it will shorten the total working stroke. Welker CS1 slides utilize 15-series rail bearings, lockout holes on both sides, hard shroud and a 50mm bore cylinder. Ordering examples: For a CS1 slide with NPT ports at position 2, no additional shims, Welker Smart Stops, order as: CS1000100302000000P1W For a CS1 slide with G ports at position 4, cylinder switch, 20.50 shims at in the retract and 25.25 shims in the extend, and NAAMS stops, order as: CS1000100314L2LBSAX1W Option Sw itch Part # Mfg LOAD CAPACITY: 250 LBS L0 BIM-UNT-2AP6X-0.2M-RSC 4.4T Turck L1 BMF235K-PS-C-2A-SA95-S4-00,3 Balluff L2 MK5209 ifm Efector All Sw itches are 4-Wire, 4-Pin, DC M12 X 1 (PNP) Quick Disconnect SHEET 2
GENERAL DIMENSIONS SHROUD MOVES WITH STROKE 251 RETRACTED 345 278 P4 WELKER 50mm BORE X 125mm STROKE COMPACT AIR CYLINDER 1/8" NPT OR G1/8 PORTS SHOWN IN P4 POSITION P2 135.0 SEE SHEET 4 FOR DIMENSIONS 100 MAX STROKE 2X RECEIVER HOLE FOR CUSTOMER SUPPLIED 1/2" LOCKOUT PIN IF ADDITIONAL SHIMMING IS REQUIRED, LEAVE ACCESS TO 12X SHROUD MOUNTING SCREWS, 6X PER SHROUD 188 SHROUD P2 P4 15 SERIES SQUARE RAIL BEARINGS HARD STOPS BOTH ENDS NAAMS OR WELKER SMART STOPS 70 175.0 & BASE 400 BASE 196 330 280 35 150 CENT UNIT WEIGHT: 35lbs 4X n8.00 S.F. THRU 4X M10x1.5 TAP THRU & THRU FOR M8 SHCS ~ MUST REMOVE SHROUD TO MOUNT THRU BOLTS SHEET 3
DIMENSIONS 135 125 CENT. 185 CENT. 160 CENT. CARRAGE & BASE 2X n8.00 [0.315] P.F. x 16.0 4X M8x1.25 TAP x 16.0 149.5 400 BASE PLATE REF 196 SHEET 4
WELKER SMART STOP WELKER SMART STOP does all stopping & sensing functions in one part. SMART STOP minimizes engineering, field set up and operater adjustment time. WELKER SMART STOP eliminates: Need for seperate mounts, brackets & flags. Need for switch adjustments when shimming. Improper adjustment of outboard switches. Outboard switch vibrating loose in bracket. Protecting outboard proxes from being stepped on or bent in tools. ASC020-PD MODEL NO: ASC020-PD FOR CROWNED, DRILL & C'BORE FOR M10 SHCS + DC SWITCH ASC021-PD FOR CROWNED, M10X1.5 TAP + DC SWITCH ASF020-PD FOR FLAT, DRILL & C'BORE FOR M10 SHCS + DC SWITCH ASF021-PD FOR FLAT, M10X1.5 TAP + DC SWITCH 50.0 25.0 4 LEDS: (2) GREEN, POWER ON (2) YELLOW, OUTPUT ASF021-PD Ø4.22mm FIREFAST 300mm TOTAL LENGTH INCLUDING CONNECTOR ANTI-VIBRATION DETENT EUROFAST M12X1 MALE 4 PIN SPECIFICATIONS CONTACT CARRIER MATERIAL PUR MOLDED HEAD MATERIAL/COLOR (RSE) THERMOPLASTIC PUR/BLACK CONTACT MATERIAL/PLATING (RSE) GOLD-PLATED BRASS COUPLING NUT MATERIAL/PLATING (RSE) NICKEL-PLATED BRASS RATED OPERATING DISTANCE 2mm =.079" (NOMINAL) MOUNTING MODE FLUSH HYSTERESIS (DIFFERENTIAL TRAVEL) 3-15% MAX. RELATIVE TEMPERATURE DRIFT LES THAN OR EQUAL TO ±10% MIN. REPEAT ACCURACY LESS THAN OR EQUAL TO 2% OPERATING TEMPERATURE -25 TO 70 (-13 TO 158 F) RATED OPERATIONAL VOLTAGE (DC) 10-30 VDC MAX. RIPPLE LESS THAN OR EQUAL TO 10% RATED OPERATIONAL CURRENT LESS THAN OR EQUAL TO 150 ma NO-LOAD CURRENT LESS THAN OR EQUAL TO 15mA MAX. OFF-STATE CURRENT LESS THAN OR EQUAL TO 0.1mA MAX SWITCHING FREQUENCY LESS THAN OR EQUAL TO 2kHz RATED INSULATION VOLTAGE 0.5 kv OUTPUT FUNCTION 3-WIRE, NORMALLY OPEN, PNP SHORT-CIRCUIT PROTECTION YES MAX. VOLTAGE DROP LESS THAN OR EQUAL TO 1.8 V WIRE BREAKAGE/REVERSE POLARITY PROTECT YES DEGREE OF PROTECTION IP 67 HOUSING MATERIAL SST, V2A 1.4301 ACTIVE FACE PLASTIC, PA12-GF30 OUTER CABLE JACKET (SENSOR) 3mm PUR VIBRATION RESISTANCE 55 Hx (1mm) SHOCK RESISTANCE 30 x g (11 ms) PIGTAIL LED COLOR GREEN=POWER, YELLOW=OUTPUT SHEET 5 WIRING DIAGRAM (PNP) BRN 1 4 BLK LOAD 2 3 BLU + - SHORT-CIRCUIT PROTECTED.