CCFL Transformers Cold cathode fluorescent lamp inverter transformers

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Transcription:

Supersedes March 2007 Cold cathode fluorescent lamp inverter transformers Applications CCFL power supplies Environmental data Storage temperature range: -40 C to +85 C Operating ambient temperature range: 0 C to +70 C Product description Transformers for use in CCFL power supplies, available in through-hole and surface mount recess or gull wing versions, incorporating floating or fixed secondary technology Supply output current up to 30 milli-amps Frequency range from 40 to 80 KHz Deliver output power from 2.5 to 14 Watts Operate in royer and other topologies Ferrite core material Packaging Supplied in bulk packaging Pb

Product specifications Part number 2.5 Watt Versions Schematic diagram Pout watts Lp uh 1 DCRp ohms max DCRs ohms max TR Ns/Np Vpri volts max 2 Vsec volts max 2 Is max A rms Vpri abnormal 3 Vsec abnormal 3 Mechanical dimensions CTX110652-R A 2.5 43 0.220 285 67 20 1340.005 30 2000 A A CTX110655-R B 2.5 43 0.220 285 67 20 1340.005 30 2000 A A CTX110657-R B 2.5 26 0.190 285 86 15 1340.005 23 2000 A A CTX110659-R B 2.5 19 0.220 285 100 13 1340.005 23 2000 A A CTX210652-R A 2.5 43 0.220 285 67 20 1340.005 30 2000 B B CTX210655-R B 2.5 43 0.220 285 67 20 1340.005 30 2000 B B CTX210657-R B 2.5 26 0.212 285 86 15 1340.005 23 2000 B B CTX210659-R B 2.5 19 0.190 285 100 13 1340.005 23 2000 B B 2.5 Watt Versions CTX210403-R C 4 44 0.220 165 50 26 1340.007 40 2000 C C CTX210407-R C 4 27 0.160 220 86 15 1340.007 23 2000 C C CTX210409-R C 4 20 0.160 220 100 13 1340.007 23 2000 C C CTX210411-R C 4 20 0.160 330 125 10 1340.007 16 2000 C C CTX310403-R C 4 44 0.220 165 50 26 1340.007 40 2000 D D CTX310407-R C 4 27 0.160 220 86 15 1340.007 23 2000 D D CTX310409-R C 4 20 0.160 220 100 13 1340.007 23 2000 D D CTX310411-R C 4 20 0.160 330 125 10 1340.007 16 2000 D D 6 Watt Versions CTX110600-R D 6 44 0.160 176 67 20 1340.011 30 2000 E E CTX110603-R C 6 44 0.160 132 50 26 1340.011 40 2000 E E CTX110605-R C 6 44 0.160 176 67 20 1340.011 30 2000 E E CTX110607-R C 6 27 0.132 176 86 15 1340.011 23 2000 E E CTX110609-R C 6 20 0.132 176 100 13 1340.011 23 2000 E E CTX110611-R C 6 20 0.132 291 125 11 1340.011 16 2000 E E CTX210600-R D 6 44 0.160 176 67 20 1340.011 30 2000 F C CTX210603-R C 6 44 0.160 132 50 26 1340.011 40 2000 F C CTX210605-R C 6 44 0.160 176 67 20 1340.011 30 2000 F C CTX210607-R C 6 27 0.132 176 86 15 1340.011 23 2000 F C CTX210609-R C 6 20 0.132 176 100 13 1340.011 23 2000 F C CTX210611-R C 6 20 0.132 291 125 11 1340.011 16 2000 F C 14 Watt Versions CTX410805-R E 14 24 0.030 262 67 20 1340.030 30 2000 G F CTX410807-R E 14 16 0.024 272 86 15 1340.030 23 2000 G F CTX410809-R E 14 16 0.024 314 100 13 1340.030 23 2000 G F 1. Inductances are nominal values 2. Continuous RMS Voltage 3. Maximum Instantaneous RMS Voltage PCB pad layout 2

Technical Data 4303 Dimensions mm 2.5 Watt Versions Mechanical A Mechanical B Pad Layout A Pad Layout B Schematic A Schematic B 4 Watt Versions Mechanical C Mechanical D Pad Layout C Pad Layout D Schematic C 3

Dimensions mm 6 Watt Versions Mechanical E Mechanical F Pad Layout E Pad Layout C Schematic D Schematic C 14 Watt Versions Schematic E Pad Layout F Mechanical G BOTTOM VIEW 4

Technical Data 4303 Through-hole wave solder profile Reflow soldering not recommended t p T p First Wave Second Wave Temperature T smax T styp T smin Preheat area Cool down area Time Reference EN 61760-1:2006 Profile Feature Standard SnPb Solder Lead (Pb) Free Solder Preheat Temperature min. (T smin ) 100 C 100 C Temperature typ. (T styp ) 120 C 120 C Temperature max. (T smax ) 130 C 130 C Time (T smin to T smax ) (t s ) 70 seconds 70 seconds D preheat to max Temperature 150 C max. 150 C max. Peak temperature (T P )* 235 C 260 C 250 C 260 C Time at peak temperature (t p ) Ramp-down rate 10 seconds max 5 seconds max each wave ~ 2 K/s min ~3.5 K/s typ ~5 K/s max 10 seconds max 5 seconds max each wave ~ 2 K/s min ~3.5 K/s typ ~5 K/s max Time 25 C to 25 C 4 minutes 4 minutes Manual solder 350 C, 4-5 seconds. (by soldering iron), generally manual, hand soldering is not recommended. 5

Surface mount solder reflow profile Wave and manual soldering not recommended T P Max. Ramp Up Rate = 3 C/s Max. Ramp Down Rate = 6 C/s t P T C -5 C Table 1 - Standard SnPb Solder (T c ) Package Thickness mm3 <350 mm3 350 T L Temperature T smax T smin Preheat A ts t <2.5mm) 235 C 220 C 2.5mm 220 C 220 C Table 2 - Lead (Pb) Free Solder (T c ) Package Thickness mm 3 <350 mm 3 350-2000 mm 3 >2000 <1.6mm 260 C 260 C 260 C 1.6 2.5mm 260 C 250 C 245 C >2.5mm 250 C 245 C 245 C 25 C Time 25 C to Peak Time Reference JDEC J-STD-020D Profile Feature Standard SnPb Solder Lead (Pb) Free Solder Preheat and Soak Temperature min. (T smin ) 100 C 150 C Temperature max. (T smax ) 150 C 200 C Time (T smin to T smax ) (t s ) 60-120 Seconds 60-120 Seconds Average ramp up rate T smax to T p 3 C/ Second Max. 3 C/ Second Max. Liquidous temperature (Tl) Time at liquidous (t L ) 183 C 60-150 Seconds Peak package body temperature (T P )* Table 1 Table 2 217 C 60-150 Seconds Time (t p )** within 5 C of the specified classification temperature (T c ) 20 Seconds** 30 Seconds** Average ramp-down rate (T p to T smax ) 6 C/ Second Max. 6 C/ Second Max. Time 25 C to Peak Temperature 6 Minutes Max. 8 Minutes Max. * Tolerance for peak profile temperature (T p ) is defined as a supplier minimum and a user maximum. ** Tolerance for time at peak profile temperature (t p ) is defined as a supplier minimum and a user maximum. Life Support Policy: Eaton does not authorize the use of any of its products for use in life support devices or systems without the express written approval of an officer of the Company. Life support systems are devices which support or sustain life, and whose failure to perform, when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in significant injury to the user. Eaton reserves the right, without notice, to change design or construction of any products and to discontinue or limit distribution of any products. Eaton also reserves the right to change or update, without notice, any technical information contained in this bulletin. Eaton Electronics Division 1000 Eaton Boulevard Cleveland, OH 44122 United States 2015 Eaton All Rights Reserved Printed in USA Publication No. PM-4303 October 2015 Eaton is a registered trademark. All other trademarks are property of their respective owners.