ZF Marine Propulsion Systems

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Transcription:

Marine Propulsion Systems Vertical offset, direct mount marine transmission. Description Reverse reduction marine transmission with hydraulically actuated multi-disc clutches. Suitable for high performance applications in luxury motoryachts, sport fishers, express cruisers etc. Robust design also withstands continuous duty in workboat applications. Fully works tested, reliable and simple to install. Compatible with all types of engines and propulsion systems, including waterjets, as applicable. Design, manufacture and quality control standards comply with ISO 9001. Features Lightweight and robust aluminum alloy casing (sea water resistant). Case hardened and precisely ground gear teeth for long life and smooth running. Output shaft thrust bearing designed to take maximum propeller thrust astern and ahead. Smooth and reliable hydraulic shifting with control lever for attachment of push-pull cable. Suitable for twin engine installations (same ratio and torque capacity in ahead or astern mode). Replaceable oil filter cartridge. "SUPERSHIFT" clutch control. Options Oil cooler complete with fittings and flexible oil hoses. Engine-matched torsional coupling. Mounting brackets. Propeller shaft flange and coupling bolt sets. SAE 1, SAE 2 and SAE 3 bell housings. Electric clutch control (12 or 24 VDC). PTO (live). Classification by all major Classification Societies on request. Mechanical or Electrical Trolling Valve for slow-speed drive.

Pleasure Duty 0.884, 0.923*, 1.000, 1.220, 1.297*, 1.486, 1.758, 1.968 2100 rpm 2300 rpm 2500 rpm 2047 1510 0.2143 0.2874 450 604 493 661 536 719 3000 2.250 1858 1370 0.1946 0.2609 409 548 447 600 486 652 3000 2.500 1703 1256 0.1783 0.2391 374 502 410 550 446 598 3000 2.917 1486 1096 0.1556 0.2087 327 438 358 480 389 522 3000 The ZF 2070 ZF 2075 and Series are not suitable for Surface-Drive applications.

Light Duty 2100 rpm 2300 rpm 2500 rpm 0.923* 1781 1314 0.1865 0.2501 392 525 429 575 466 625 3000 0.884, 1.000, 1.220, 1.297*, 1.486, 1780 1313 0.1864 0.2499 391 525 429 575 466 625 3000 1.758, 1.968 2.250 1676 1236 0.1755 0.2353 369 494 404 541 439 588 3000 2.500 1559 1150 0.1632 0.2189 343 460 375 504 408 547 3000 2.917 1395 1029 0.1461 0.1959 307 411 336 451 365 490 3000 The ZF 2070 ZF 2075 and Series are not suitable for Surface-Drive applications.

Medium Duty 0.884, 0.923*, 1.000, 1.220, 1.297*, 1.486, 1.758, 1.968 1800 rpm 2100 rpm 2300 rpm 1359 1002 0.1423 0.1908 256 343 299 401 327 439 3000 2.250 1246 919 0.1305 0.1750 235 315 274 367 300 402 3000 2.500 1165 859 0.1220 0.1636 220 294 256 344 281 376 3000 2.917 1035 763 0.1084 0.1453 195 262 228 305 249 334 3000 The ZF 2070 ZF 2075 and Series are not suitable for Surface-Drive applications.

Continuous Duty 0.884, 0.923*, 1.000, 1.220, 1.297*, 1.486, 1.758, 1.968 1600 rpm 1800 rpm 2100 rpm 1238 913 0.1296 0.1738 207 278 233 313 272 365 3000 2.250 1102 813 0.1154 0.1547 185 248 208 279 242 325 3000 2.500 1085 800 0.1136 0.1524 182 244 205 274 239 320 3000 2.917 966 712 0.1012 0.1356 162 217 182 244 212 285 3000 The ZF 2070 ZF 2075 and Series are not suitable for Surface-Drive applications.

Dimensions mm (inches) A B1 B2 H1 H2 L L1 L2 L3 155 (6.10) 254 (10.0) 254 (10.0) 147 (5.79) 372 (14.7) 444 (17.5) 330 (13.0) 55.0 (2.17) 45.0 (1.77) Weight kg (lb) Oil Capacity Litre (US qt) 98.0 ( 216) 5.50 (5.80) SAE Bell Housing Dimensions Bolt Holes A B C SAE No. Diameter No. mm in mm in mm in mm in 1 511.18 20.125 530.23 20.875 552.45 21.75 12 11.91 15/32 2 447.68 17.625 466.73 18.375 488.95 19.25 12 10.32 13/32 3 409.58 16.125 428.63 16.875 450.85 17.75 12 10.32 13/32 Bell Hsg. Output Coupling Dimensions Bolt Holes A B C D Diameter (E) No. mm in mm in mm in mm in mm in 155 6.10 125 4.92 100 3.94 16.0 0.63 10 16.2 0.64 Refer to the Installation Drawing for detail.

Duty Definitions PLEASURE DUTY DEFINITION Highly intermittent operation with very large variations in engine speed and power Average engine operating 500 hours/year hours limit: 300 hours/year for mechanical gearboxes Technical Notes Typical hull forms: Planing. Typical applications: Private, non-commercial, non-charter sport/leisure activities. LIGHT DUTY DEFINITION Intermittent operation with large variations in engine speed and power Average engine operating 2500 hours/year hours limit: (for hydraulic gearboxes smaller than the ZF 650 series, 2000 hours/year). Typical hull forms: Planing and semi-displacement. Typical applications: Private and charter, sport/leisure activities, naval and police activities. MEDIUM DUTY DEFINITION Intermittent operation with some variations in engine speed and power Average engine operating 4000 hours/year. hours limit: 3500 hours/year for gearboxes smaller than ZF 2000 series and workboat ZF W2700 series. Typical hull forms: Semi-displacement and displacement Typical applications: Charter and commercial craft (example: crew boats and fast ferries), and naval and police activities. CONTINUOUS DUTY DEFINITION Continuous operation with little or no variations in engine speed and power Average engine operating Unlimited hours limit: Typical hull forms: Displacement. Typical applications: Heavy duty commercial vessels, tugs, fishing boats. Duty apply to marine diesel engines at the indicated speeds. At other engine speeds, the respective power capacity (kw) of the transmission can be obtained by multiplying the Power/Speed ratio by the speed. Approximate conversion factors: 1 kw = 1.36 metric hp 1 kw = 1.34 U.S. hp (SAE) 1 U.S. hp = 1.014 metric hp 1 Nm = 0.74 lb.ft. apply to right hand turning engines, i.e. engines having counterclockwise rotating flywheels when viewing the flywheel end of the engine. These ratings allow full power through forward and reverse gear trains, unless otherwise stated. Contact your nearest ZF Sales and Service office for ratings applicable to gas turbines, gasoline (petrol) engines, as well as left hand turning engines, and marine transmissions for large horsepower capacity engines. apply to marine transmissions currently in production or in development and are subject to change without prior notice. NOTE: THE MAXIMUM RATED INPUT POWER MUST NOT BE EXCEEDED (SEE RESPECTIVE RATINGS IN THE TECHNICAL DATA SHEETS) Safe Operating Notice The safe operation of ZF products depends upon adherence to technical data presented in our brochures. Safe operation also depends upon proper installation, operation and routine maintenance and inspection under prevailing conditions and recommendations set forth by ZF. Damage to transmission caused by repeated or continuous emergency manoeuvres or abnormal operation is not covered under warranty. It is the responsibility of users and not ZF to provide and install guards and safety devices, which may be required by recognized safety standards of the respective country (e.g. for U.S.A. the Occupational Safety Act of 1970 and its subsequent provisions). Monitoring Notice The safe operation of ZF products depends upon adherence to ZF monitoring recommendations presented in our operating manuals, etc. It is the responsibility of users and not ZF to provide and install monitoring devices and safety interlock systems as may be deemed prudent by ZF. Consult ZF for details and recommendations. Torsional Responsibility and Torsional Couplings The responsibility for ensuring torsional compatibility rests with the assembler of the drive and driven equipment. ZF can accept no liability for gearbox noise caused by vibrations or for damage to the gearbox, the flexible coupling or to other parts of the drive unit caused by this kind of vibration. Contact ZF for further information and assistance. ZF recommends the use of a torsional limit stop for single engine powered boats, wherein loss of propulsion power can result in loss of control. It is the buyer's responsibility to specify this option, which can result in additional cost and a possible increase in installation length. ZF can accept no liability for personal injury, loss of life, or damage or loss of property due to the failure of the buyer to specify a torsional limit stop. ZF selects torsional couplings on the basis of nominal input torque ratings and commonly accepted rated engine governed speeds. Consult ZF for details concerning speed limits of standard offering torsional couplings, which can be less than the transmission limit. Special torsional couplings may be required for Survey Society Ice Classification requirements. 01:51 PM GMT - 01-Jun-12 Driveline and Chasis Technology