MK5U SERIES
CONTENTS 03-04 Traveling Column Five Axes Machining Center 05-06 Spindle system 07 ATC system 08 Accuracy & B/C Axis 09-10 Coolant system & Chip management 11-12 Easy operation 13-14 Technical data 15-16 Layout 17-18 We build machines in a hybrid way 1
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Traveling Column Five Axes Machining 3
Center 4
Spindle system Motor spindle - Spindle taper: BBT40 - Transmission: Build in - Spindle speed: 12,000 / 15,000 min -1 - Power / Torque: 50 (kw) / 161.7 (Nm) TORQUE Nm 200 180 160 140 120 100 80 60 40 20 0 0 Power Torque 161.7 Nm (S6-40%) 105 Nm (S1) -1 12,000 min 50 kw (S6-40%) 33 kw (S1) POWER kw 100 0 2000 4000 6000 8000 10000 12000 14000 2953 6722 11201 15000 90 80 70 60 50 40 30 20 10 TORQUE Nm 200 180 160 140 120 100 80 60 40 20 0 0 Power Torque 161.7 Nm (S6-40%) 105 Nm (S1) -1 15,000 min 50 kw (S6-40%) 33 kw (S1) POWER kw 100 80 70 0 2000 4000 6000 8000 10000 12000 14000 2953 6722 11201 15000 90 60 50 40 30 20 10 5
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Accuracy & B / C Axis 1 2 3 4 Double ball bar measuring. Tilting accuracy (B) measuring. Rotary table accuracy measuring. Guide way straightness and parallel measuring. MK5U B - Axis MK5U C - Axis Max. swing (mm) +110 ~ -30 Table size (mm) Max. swing (mm) Ø550 Ø560 x H620 Maximum R.P.M (min -1 ) 33.3 Indexing accuracy (sec.) w scale Repeatability (sec.) w scale Clamping torque (Nm) 2,500 10 5 Table load capacity (kg) 600 Maximum R.P.M (min -¹ ) 25 Indexing accuracy (sec.) w scale / without Repeatability (sec.) w scale / without 10 / 20 5 / 10 Clamping torque (Nm) 3,500 1 2 3 7 4
ATC system Left side magazine: 30 pockets (Std.) 48 / 60 pockets (Opt.) Right side magazine: 40 pockets (Std.) 60 pockets (Opt.) 30 ATC 40 / 48 ATC 60 ATC 8
Coonant & chip management Total solution on coolant & chip management: 1 2 3 4 5 Dual augers Wash gun Nozzle coolant Coolant through spindle Large capacity coolant tank & Lift up conveyor 1 2 3 4 9
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Easy operation 2 3 1 2 3 4 5 6 Max. operator door open: 2,760 mm. - Easy loading of large workpiece. Documentation & hand tool shelf. Tool loading / unloading on magazine side. Movable operator panel. - Swivel type operation panel. Spindle to front at a convenient: 251 mm(min.) - Table front to operator: 251 mm. From center of table to operator : 532 mm. 11
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MK5U series MK5U Technical data 12K 15K Work range Table size (mm) 2,800 x 560 Rotary Table size (mm) Ø550 Travel X (mm) 2,700 Y (mm) 560 Z (mm) V=715 / H=850 B (degree) +110 ~ -30 C (degree) 360 (Continuous) Max. work piece size (mm) 2,700 x 620 x 560 Table surface to spindle nose (mm) 50 ~ 765 Table surface to spindle center at 90 (mm) 200 ~ 1,050 Max. swing (mm) Ø560 x H620 Table load capacity (kg) 2,000 (600 on Rotary table) Feed drive Feed force X / Y / Z (N) 14,660 / 14,137 / 25,132 Rapid movement X / Y / Z (m /min) 40 / 40 / 36 B / C (min -1 ) B=33 / C=25 Acceleration X / Y / Z (m/s 2 ) 3 / 5 / 4 Dia. & pitch of the ball screw Ø63 / Ø45 / Ø50 P = 30 / 16 / 12 Accuracy Positioning / Repeatability ISO 230-2 0.008 / 0.004 JIS 6338 (300 mm) 0.003 / 0.002 VDI 3441 0.008 / 0.004 Main spindle Spindle taper ISO 40 / BBT 40 Max. spindle speed 12,000 15,000 Spindle base speed 2,953 2,953 Spindle output kw (S6-40%) 50 50 Spindle torque Nm (S6-40%) 161.7 161.7 Spindle transmission Motor Motor Spindle diameter (mm) Ø70 Ø70 Tool changer Tool selection Random Magazine positions L:30 (std.) 48/60 (opt.); R:40 (std.) 60(opt.) Max. tool diameter (mm) 76.2 w/o adjacent tool (mm) 125 Max. tool length (mm) 300 Max. tool weight (kg) 7 CTC time ISO 10791-9 (sec.) 7 Coolant system Coolant tank capacity (Liter) 1,200 Pump capacity * - Nozzle coolant 75 L / min., 3 bar - Through spindle coolant 25 L / min., 20 bar Machine size Height (mm) 3,090 Floor space W x D (mm) 6,850 x 5,210 Weight (kg) 23,000 Connections Main power 220 V / 60 Hz or 400 V / 50 Hz Power consumption (KVA) 55 (S) 60 (T) 13
Standard / Option accessories SIEMENS 840D HEIDENHAIN itnc530 (5 Axes) with Option2 Spindle oil chiller 40 taper 12,000 min -1 motor spindle 40 taper 15,000 min -1 motor spindle 40 taper / L:30+R:40 position tool magazine 40 taper / L:48+R:60 position tool magazine 40 taper / L:60+R:60 position tool magazine Pull stud for BT tooling system X / Y / Z linear scale & C rotary encoder Encoder on B axes (tilting head) Thermal compensation Coolant system 20 bar through spindle coolant 50 bar through spindle coolant Coolant wash gun Chip conveyor Chip augers Top guard Work light Machine status light CE & EMC Laser tool measuring system Work probe Pendular wall (Partition wall) Note: *At 60 Hz - Machine spec. might be different from the catalog if there is any spec. update. 12K = Standard = Option = N/A MK5U 15K Table dimension 1400 2800 Ø550 80 100 100 100 100 80 560 12 18H8 30 32 100 100 75 75 100 100 14
Layout Cutting area interference 1330 1025 40 1330 1025 200 850 200 850 200 850 50 715 50 715 50 715 110 30 1330 1715 1025 1020 1320 1330 1715 1025 1020 1320 1350 1715 1020 1320 1350 620 145 40 40 Ø800 W=600Kg 1330 1025 945 1330 1025 945 1020 1320 965 945 Z travel horizontal = 850 1020 1320 1020 1320 965 620 145 620 145 620 145 Y travel = 560 80 100 100 80 100 100 80 100 100 100 100 80 100 100 80 100 100 80 140 140 140 110 30 620 145 1350 Ø800 W=600Kg 200 Z travel horizontal = 850 965 Y travel = 560 110 620 145 330 620 145 330 620 145 330 65 65 65 50 50 Tool change position 30 620 145 Tool change Tool position change position X travel = 2700 Z travel vertical = 715 50 X travel Ø800 = 2700 W=2000Kg Tool change Tool position change position X travel = 2700 Z travel vertical = 715 50 Z travel vertical = 715 50 W=600Kg Tool change position 200 Z travel horizontal = 850 200 Tool change position 65 Tool Tool change change position position 65 Ø125(max) 115 300(max) Tool Tool change change position position 65 W=2000Kg 2700 50 Ø125(max) 115 300(max) Tool change position 2700 50 Ø125(max) W=2000Kg 115 300(max) Y travel = 560 50 2700 50 15
Machine dimension R700 5210 2120 R635 R635 6850 5800 1050 5210 1021.5 3087 1101.5 1003 2470 3090 Pull stud and applicable tools BT 40 ISO (7388-B) DIN (69872-A) Ø18.796 45 Ø18.95 45 Ø19 30 1.524 1.75 15 M16X2.0P Ø7 Ø17 Ø22 14.026 19.106 25 44.106 M16X2.0P Ø7 Ø17 Ø22.5 11.15 16.4 28.1 44.5 26 M16X2.0P Ø7 Ø17 Ø23 20 54 Ø125 Ø76.2 L Please ref. page 13 Ø28.956 30 45 8 2.54 5.2 Ø28.956 30 45 8 2.54 5.4 Ø28 30 Ø21 5 15 16
We build machines in a hybrid way - Very classic craftsmanship combined with most advanced modern equipments in a clean environment... QUASER MACHINE TOOLS, INC. Address: No. 3, Gong 6th Rd., Youshih Industrial Park, Dajia Dist, Taichung City 437, Taiwan Tel: +886 4 26821277 Fax: +886 4 26822045 E-mail: sales@qmt.com.tw Web: www.quaser.com QUASER EUROPE TECHNIC CENTER - SWITZERLAND Address: Unterlettenstrasse 16 Postfach 162 CH-9443 Widnau Switzerland Tel: +41 71 722 43 43 Fax: +41 71 722 43 08 Mobile phone: +41798229029 KUNSHAN QUASER MACHINE TOOLS, INC. Address: (B) No. 287, Kangzhuang Road, Zhoushi Town, Kunshan City, Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 17
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QUASER MACHINE TOOLS, INC. Address: No. 3, Gong 6th Rd., Youshih Industrial Park, Dajia Dist, Taichung City 437, Taiwan Tel: +886 4 26821277 Fax: +886 4 26822045 E-mail: sales@qmt.com.tw Web: www.quaser.com www.quaser.com QUASER EUROPE TECHNIC CENTER - SWITZERLAND Address: Unterlettenstrasse 16 Postfach 162 CH-9443 Widnau Switzerland Tel: +41 71 722 43 43 Fax: +41 71 722 43 08 Mobile phone: +41798229029 KUNSHAN QUASER MACHINE TOOLS, INC. Address: (B) No. 287, Kangzhuang Road, Zhoushi Town, Kunshan City, Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 12070402 TEL: 04-24733326 Fold here for filing! MK5U 08-2012