Preparation Part Number: PT611-21111 Kit Contents Item # Quantity Reqd. Description 1 1 Navigation System 2 1 GPS Antenna 3 1 Bluetooth Antenna 4 1 Wire Harness (Reverse / Park Brake) 5 1 RCA Relay Cable 6 1 Customer Video Cable 7 1 Vehicle Video Cable 8 1 Microphone 9 1 SD Card 10 1 Owner s Manual Hardware Bag Contents Item # Quantity Reqd. Description 1 1 Earth Plate 2 1 Cord Clamp 3 1 Cord Rail 4 18 Wire Tie 5 6 Foam Tape 6 1 Protection Sheet 7 8 Bolt(M5 8) 8 1 Grommet 9 1 Butyl Tape Additional Items Required For Installation Item # Quantity Reqd. Description 1 1 XM Data Cable Conflicts BLU Logic Hands-free Phone System Recommended Tools Personal & Vehicle Protection Vehicle protection Special Tools USB Checker AUX Cable Notes Blankets, Masking tape, Vinyl tape Notes NOTE: Part number of this accessory may not be the same as the part number shown. Scissors Nipper Electric Drill 1 1 / 16 Scriber Special Chemicals VDC approved cleaner General Applicability Notes Recommended Sequence of Application Item # Accessory 1 VIP-RS3200+ 2 Remote Engine Start 3 Interior Lights 4 Subwoofer 5 Satellite Radio 6 Navigation System *Mandatory Vehicle Service Parts (may be required for reassembly) Item # Quantity Reqd. Description Legend STOP: Damage to the vehicle may occur. Do not proceed until process has been complied with. OPERATOR SAFETY: Use caution to avoid risk of injury. CAUTION: A process that must be carefully observed in order to reduce the risk of damage to the accessory/vehicle and to ensure a quality installation. TOOLS & EQUIPMENT: Used in Figures calls out the specific tools and equipment recommended for this process. REVISION MARK: This mark highlights a change in installation with respect to previous issue. Installation Tools Panel Clip Removal Tool Wrench Socket Ratchet Extension Screwdriver Torque Wrench Pliers Notes e.g. Toyota SST P/N:- 00002-06002-01 Open End, 10mm 10mm Phillips, Flathead 36 lbf in Page 1 of 35 pages
D B F C A E G H J I Mark A B C D E F G H I J Cord / Cable GPS antenna Microphone Wire harness (Reverse / Park brake) REV signal PKB signal Bluetooth antenna RCA relay cable Vehicle video cable Customer video cable Description 1P Gray 8P White 5P Gray Splicing connector brack Splicing connector brack 1P Gray 16P White 6P Blue 8P White 8P White Page 2 of 35 pages
Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this accessory should follow approved guidelines to ensure a quality installation. These guidelines can be found in the "Accessory Installation Practices" document. This document covers such items as:- Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.). Safety (eye protection, rechecking torque procedure, etc.). Vehicle Disassembly/Reassembly (panel removal, part storage, etc.). Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.). Please see your Toyota dealer for a copy of this document. 1. Vehicle Protection Ratchet, 10mm Socket Negative Battery Cable (a) Remove the negative battery cable (Fig. 1-1). (1) Protect the fender before starting. (2) Do not touch the positive terminal with any tools when removing the cable. Fig. 1-1 Battery 2. Disassembly of Vehicle NOTE: Place all removed parts on a protected surface. NOTE: When disconnecting wiring connectors do NOT pull on the wiring, pull on the connector only. NOTE: Engage the parking brake while working. Instrument panel cluster finish center panel Claw Clips ( 5) (a) Remove the instrument panel cluster finish center panel. (1) Disengage the claw and 5 clips and remove the instrument panel cluster finish center panel (Fig. 2-1). (2) Disconnect the connector (Fig. 2-1). Fig. 2-1 Page 3 of 35 pages
Ratchet, 10mm Socket, Extension Radio bracket (L) Bolts ( 4) (b) Remove the radio brackets. (1) Remove the 4 bolts and remove the radio brackets (L and R) (Fig. 2-2). Fig. 2-2 Claws ( 10) Radio bracket (R) Clips ( 2) (c) Remove the front door scuff plate (R). (1) Disengage the 10 claws and 2 clips and remove the front door scuff plate (R) (Fig. 2-3). Fig. 2-3 Front door scuff plate (R) Claw Clips ( 2) (d) Remove the cowl side trim board (R). (1) Disengage the 2 clips and claw and remove the cowl side trim board (R) (Fig. 2-4). Fig. 2-4 Cowl side trim board (R) Claw (e) Remove the center console side cover (R). (1) Disengage the claw and remove center console side cover (R) (Fig. 2-5). Guide Fig. 2-5 Guide Center console side cover (R) Page 4 of 35 pages
Guide Claw (f) Remove the center console side cover (L). (1) Disengage the claw and remove center console side cover (L) (Fig. 2-6). Guide Fig. 2-6 Center console side cover (L) Glove compartment door assembly Stoppers ( 2) (g) Remove the glove compartment door assembly. (1) Disengage the 2 stoppers and tilt the glove compartment door assembly to the horizontal position (Fig. 2-7). Fig. 2-7 Claws ( 2) (2) Disengage the 2 claws in the horizontal direction and remove the glove compartment door assembly (Fig. 2-7). Console side panel Clips ( 6) (h) Remove the console side panel. (1) Disengage the 6 clips and remove the console side panel (Fig. 2-8). Fig. 2-8 Guides ( 5) A Fig. 2-9 A: For Manual Transmission Models Only A Claws ( 10) Console upper panel No.1 (i) Remove the console upper panel No.1. (1) Remove the shift knob <Manual Transmission Models Only> (Fig. 2-9). (2) Disengage the 10 claws and remove the console upper panel No.1 (Fig. 2-9). (3) Disconnect the connector (Fig. 2-9). Page 5 of 35 pages
Center tray Clip (j) Remove the center tray. (1) Disengage the clip and 5 claws and remove the center tray (Fig. 2-10). (2) Disconnect the connector (Fig. 2-10). Fig. 2-10 Claws ( 5) Console upper panel No.2 Clips ( 4) (k) Remove the console upper panel No.2. (1) Disengage the claw and 4 clips and remove the console upper panel No.2 (Fig. 2-11). Fig. 2-11 Claw Instrument panel lower panel No.1 (l) Remove the instrument panel lower panel No.1. (1) Disengage the 8 claws and remove the instrument panel lower panel No.1 (Fig. 2-12). Fig. 2-12 Clips ( 8) Instrument panel switch panel (m) Remove the instrument panel switch panel. (1) Disengage the 2 claws and 2 clips and remove the instrument panel switch panel (Fig. 2-13). (2) Disconnect the connectors (Fig. 2-13). Claws ( 2) Fig. 2-13 Clips ( 2) Page 6 of 35 pages
Meter cluster panel Claws ( 8) (n) Remove the meter cluster panel. (1) Disengage the 8 claws and remove the meter cluster panel (Fig. 2-14). Fig. 2-14 Phillips Screwdriver Screw (o) Remove the combination meter assembly. (1) Remove the screw, disengage the 2 claws and remove the combination meter assembly (Fig. 2-15). A Fig. 2-15 B Combination meter assembly Claws ( 2) NOTE: Hold the part labeled A in the illustration and detach the claws. Do not hold the part labeled B in the illustration. (2) Disconnect the connector (Fig. 2-15). Claws ( 5) (p) Remove the instrument panel lower panel No.2. (1) Disengage the 5 claws and remove the instrument panel lower panel No.2 (Fig. 2-16). Fig. 2-16 Instrument panel lower panel No.2 Phillips Screwdriver Screws ( 4) (q) Disengage the center console box. (1) Remove the 4 screws (Fig. 2-17). NOTE: If the car is standard stick shift, there is 2 screws to remove. Center console box Fig. 2-17 A A: For Automatic Transmission Model Only Page 7 of 35 pages
Ratchet, 10mm Socket, Extension Center console box Non-woven fabric (2) Remove the non-woven fabric (Fig. 2-18). (3) Remove the 2 bolts (Fig. 2-18). Bolts ( 2) Fig. 2-18 Claw Center console box (4) Slide the center console box rearward to remove the claw (Fig. 2-19). NOTE: Perform the wiring operation with the rear console box lifted. Fig. 2-19 Page 8 of 35 pages
3. Preparation before installation Scissors Foam tape Foam tape Fig. 3-1 <Large pieces> Cut into 4 equal pieces <Middle pieces> Cut into 12 equal pieces <Small pieces> Cut into 24 equal pieces 4 8 20 (a) Foam tape cutting procedures. (1) As shown in the illustration, cut the foam tape into 4 large pieces, 8 middle pieces and 20 small pieces (Fig. 3-1). NOTE: <Large pieces> Used to bundle excess GPS antenna cord, wire harness (Reverse / Park brake) and microphone cord. <Middle pieces> Used to fix the vehicle video cable. Used to wrap around the 8P connector from the vehicle video cable. Used to bundle excess customer video cable. <Small pieces> Used to fix the GPS antenna cord. Used to fix the wire harness. Used to fix the microphone cord. Used to fix the Bluetooth antenna cord. Used to wrap around the customer video cable. Scissors Protection sheet 20mm 150mm 30mm 50mm 100mm 30mm 40mm 50mm 60mm Fig. 3-2 (b) Cut the protection sheet. (1) Cut 6 pieces of the protection sheet, as shown in the illustration (Fig. 3-2). NOTE: <Protection sheet size> <150 20mm> Used to wrap around the microphone cord. <100 30mm> Attached to the reinforcement. <80 40mm> Attached to the reinforcement. <60 50mm> Attached to the instrument panel brace (L). <60 30mm> Attached to the instrument panel brace (L). <50 20mm> Attached to the reinforcement. Page 9 of 35 pages
Scissors 10mm 10mm 10mm 20mm 20mm 20mm 20mm Butyl tape W ( 4) Fig. 3-3 Butyl tape M ( 2) Butyl tape S ( 2) (c) Cut the butyl tape. (1) Cut 8 pieces of the butyl tape, as shown in the illustration (Fig. 3-3). (2) Cut 1 of the 3, 10mm pieces into 2, as shown in call out in (Fig. 3-3). 4 pieces - 20mm wide W 2 pieces - 10mm wide M 2 pieces - 5mm wide S Protection sheet (50 20mm) Protection sheet (60 30mm) Fig. 3-4 Butyl tape S Protection sheet (100 30mm) Butyl tape W Protection sheet (80 40mm) Protection sheet (50 60mm) (d) Apply butyl tape to protection sheet. (1) Apply 4 pieces of W butyl tape as shown in the illustration (Fig. 3-4). i) 100 30mm W ii) 80 40mm W iii) 60 30mm W iv) 50 20mm W (2) Apply 2 pieces of S butyl tape as the shown in the illustration (Fig. 3-4). i) 60 50mm S NOTE: Before applying the butyl tape to the protection sheet, cut the protection sheet and then remove the release paper from the cut pieces of the protection sheet in advance. Protection sheet (80 40mm) Edge (e) Apply the pieces of the protection sheet. NOTE: Before attaching the butyl tape, wipe any dirt, water or oil off the attachment surface with VDC approved cleaner. Fig. 3-5 Protection sheet (50 20mm) Protection sheet (100 30mm) (1) Apply the pieces of the protection sheet to the reinforcement as shown in the illustration (Fig. 3-5). Page 10 of 35 pages
Instrument panel brace (L) NOTE: Before attaching the butyl tape, wipe any dirt, water or oil off the attachment surface with VDC approved cleaner. (2) Apply the pieces of the protection sheet to the instrument panel brace (L) as shown in the illustration (Fig. 3-6). Protection sheet (60 30mm) Fig. 3-6 Protection sheet (60 50mm) Page 11 of 35 pages
4. GPS antenna installation Release paper Earth plate Front (a) Install and route the GPS antenna. NOTE: Before attaching the butyl tape, wipe any dirt, water or oil off the attachment surface with VDC approved cleaner. Butyl tape M ( 2) Bracket Air conditioning duct Earth plate (1) Remove the release paper from the earth plate and the butyl tape, and apply butyl tape to the bottom of the earth plate (Fig. 4-1). 60mm (2) Attach the earth plate onto the air conditioning duct (Fig. 4-1). Fig. 4-1 Air conditioning duct GPS antenna Air conditioning duct (3) Place the GPS antenna onto the center of the earth plate (Fig. 4-2). GPS antenna (4) Fix the GPS antenna cord to the air conditioning duct with a cord clamp and foam tape S (Fig. 4-2). Cord clamp Fig. 4-2 Earth plate Foam tape S ( 2) Vehicle wire harness (5) Route the GPS antenna cord along the vehicle wire harness to the navigation system installation location (Fig. 4-3). NOTE: The cord will be fixed together with other wires and cords later. Reinforcement Fig. 4-3 GPS antenna cord Page 12 of 35 pages
5. Microphone installation NOTE: Set the steering wheel in the Tilt Down / Telescopic stretch position. Scissors Cord rail 20mm 40mm (a) Install the cord rail. (1) Using scissors, cut the cord rail as shown in the illustration (Fig. 5-1). 110mm Fig. 5-1 Scissors Cord rail Release paper Attachment surface Cord rail (20mm) Fig. 5-2 <Top view> Cord rail (110mm) Center Upper steering column cover Cord rail (40mm) NOTE: Before attaching the cord rail, wipe any dirt, water or oil off the attachment surface with VDC approved cleaner. NOTE: If the room temperature is 50 F or below, warm up the tape and the attachment part. When the tape and the attachment part are both 68 F or above when attaching, the initial bond strength will be enhanced. (2) Remove the release paper from the cord rails and attach the cord rails to the upper steering column cover (Fig. 5-2). (b) Install the microphone. Cord rail Microphone cord Microphone cord Cord rail ( 3) (1) Temporary insert the microphone cord into the cord rails (Fig. 5-3). Cord rail end Fig. 5-3 Upper steering column cover Page 13 of 35 pages
Microphone cord Protection sheet (150 20mm) (2) Wrap the protection sheet around the microphone cord from the end of the cord rail so as to not leave a gap between the cord rail and the protection sheet (Fig. 5-4). <Side view> (3) Remove the microphone cord from the cord rails (Fig. 5-4). Fig. 5-4 Cord rail end Microphone <Side view> 0mm NOTE: Before attaching the microphone, wipe any dirt, water or oil off the attachment surface with VDC approved cleaner. Release paper Microphone Attachment surface Upper steering column cover <Top view> NOTE: If the room temperature is 50 F or below, warm up the tape and the attachment part. When the tape and the attachment part are both 68 F or above when attaching, the initial bond strength will be enhanced. (4) Remove the release paper from the microphone and attach the microphone to the upper steering column cover (Fig. 5-5). Fig. 5-5 Center Microphone (5) Reinsert the microphone cord into the cord rails (Fig. 5-5). Page 14 of 35 pages
(c) Route the microphone cord. Vehicle wire harness Wire tie (1) Route the microphone cord and fix it to the vehicle wire harness with a wire tie (Fig. 5-6). Fig. 5-6 Microphone cord Vehicle wire harness (2) Route the microphone cord along the vehicle wire harness to the navigation system installation location (Fig. 5-7). Reinforcement NOTE: The cord will be fixed together with other wires and cords later. Fig. 5-7 Microphone cord Page 15 of 35 pages
6. Wire harness (Reverse / Park brake) installation Fig. 6-1 Scissors 5P on the wire harness side Approx. 50mm Insulation Vinyl tape SPD signal wire (Violet / White) (a) Cut the SPD signal wire. (1) Cut the SPD signal wire (Violet / White) from the wire harness to the length (approx. 50mm) shown in the illustration (Fig. 6-1). (2) Wrap the SPD signal wire (Violet / White) with vinyl tape as shown in the illustration (Fig. 6-1). NOTE: It is not necessary to connect the SPD signal wire (Violet / White) from the wire harness. REV signal wire (Green) Vehicle wire harness (b) Route the wire harness. (1) Route the REV signal wire (Green) from the wire harness, along the vehicle wire harness to the vicinity of the combination meter (Fig. 6-2). Vehicle wire harness Fig. 6-2 Vehicle wire harness PKB signal wire (Red / White) Vehicle wire harness (2) Route the PKB signal wire (Red / White) from the wire harness, along the vehicle wire harness to the vicinity of the shift lever (Fig. 6-2). (c) Temporarily route the REV signal wire. (1) Temporarily route the REV signal wire (Green) from the wire harness along the vehicle wire harness (Fig. 6-3). Fig. 6-3 REV signal wire (Green) Page 16 of 35 pages
<Q View> 12P Connector (2) Temporarily route the REV signal wire (Green) from the wire harness along the vehicle wire harness to the 12P connector (Fig. 6-4). Instrument panel J/B 12P Connector REV signal wire (Green) Q View Fig. 6-4 Vehicle wire harness Clip Removal Tool Vehicle clamp (d) Connect the REV signal wire. (1) Disconnect the white 12P connector (Fig. 6-5). (2) Remove the vehicle clamp and pull out the 12P connector so that it can be connected (Fig. 6-5). Fig. 6-5 12P (White) Scissors 12P (White) Slit Approx. 20mm (3) Using scissors, cut the vehicle wire harness tube for approximately 20mm and make a slit (Fig. 6-6). (4) Pull out the vehicle wire harness (Red) from the slit. (Fig. 6-6). Tube Fig. 6-6 Vehicle wire harness (Red) Page 17 of 35 pages
12P (White) Splicing connector REV signal wire (Green) (5) Connect the red wire (1st pin from top right) from the white 12P connector to the REV signal wire (Green) from the wire harness (Fig. 6-7). 12P on the wire harness side Fig. 6-7 Pliers 12P (White) Vehicle wire harness (Red) Pliers (6) Using pliers, engage the splicing connector (Fig. 6-8). (7) Wrap vinyl tape around the splicing connector (Fig. 6-8). Vinyl tape Fig. 6-8 Splicing connector Vehicle clamp (8) Reconnect the white 12P connector (Fig. 6-9). (9) Reinstall the vehicle clamp (Fig. 6-9). REV signal wire (Green) Fig. 6-9 Foam tape S ( 2) 12P (White) Vehicle wire harness (e) Fix the REV signal wire. (1) Take the REV signal wire (Green) from the wire harness and fix it to the vehicle wire harness with foam tape S (Fig. 6-10). Fig. 6-10 REV signal wire (Green) Page 18 of 35 pages
REV signal wire (Green) Foam tape S ( 5) (2) Take the REV signal wire (Green) from the wire harness and fix it to the vehicle wire harness with foam tape S (Fig. 6-11). Vehicle wire harness Fig. 6-11 Vehicle wire harness (f) Temporarily route the PKB signal wire. (1) Temporarily route the PKB signal wire (Red / White) from the wire harness along the vehicle wire harness (Fig. 6-12). PKB signal wire (Red / White) Fig. 6-12 PKB signal wire (Red / White) Front (2) Temporarily route the PKB signal wire (Red / White) from the wire harness along the vehicle wire harness to the white 1P connector on the parking brake switch (Fig. 6-13). Fig. 6-13 Parking brake 1P connector (White) Pliers Vehicle wire harness (Black) Vinyl tape Fig. 6-14 Foam tape S PKB signal wire (Red / White) Splicing connector Pliers (3) Connect the PKB signal wire (Red / White) from the wire harness to the lead wire from the white 1P connector (Fig. 6-14). (4) Wrap vinyl tape around the splicing connector (Fig. 6-14). (5) Take the PKB signal wire (Red / White) from the wire harness and fix it to the vehicle wire harness with foam tape S (Fig. 6-14). NOTE: The wires will be fixed together with other wires and cords later. Page 19 of 35 pages
7. Bluetooth antenna installation Bluetooth antenna Front 0mm Shift lever Vehicle clamp Fig. 7-1 Release paper Bluetooth antenna (a) Install the Bluetooth antenna. NOTE: Before attaching the Bluetooth antenna, wipe any dirt, water or oil off the attachment surface with VDC approved cleaner. (1) Move the center console box to the vehicle rear so that the Bluetooth antenna can be attached (Fig. 7-1). (2) Remove the release paper from the Bluetooth antenna (Fig. 7-1). (3) Align the Bluetooth antenna with the vehicle clamp and attach it to the center tunnel on the passenger side (Fig. 7-1). <For Automatic Transmission Models> Vehicle wire harness Bluetooth antenna cord (b) Route the Bluetooth antenna cord. (1) Route the Bluetooth antenna cord and fix it to the vehicle wire harness with foam tape S (Fig. 7-2). <For Manual Transmission Models> Bluetooth antenna cord Foam tape S NOTE: As for the manual transmission models, fix the Bluetooth antenna cord to the floor surface as there are no wire harnesses. Fig. 7-2 Foam tape S Page 20 of 35 pages
Vehicle wire harness Bluetooth antenna cord (2) Route the Bluetooth antenna cord and PKB signal wire (Red / White) fix it to the vehicle wire harness with foam tape S (Fig. 7-3). Foam tape S ( 4) Fig. 7-3 PKB signal wire (Red / White) Vehicle wire harness PKB signal wire (Red / White) (3) Route the Bluetooth antenna cord and PKB signal wire (Red / White) fix it to the vehicle wire harness with foam tape S (Fig. 7-4). Foam tape S ( 3) Fig. 7-4 Bluetooth antenna cord Nipper Wire tie (c) Bundle and fix any excess GPS antenna cord, wire harness and microphone cord. Foam tape L ( 2) Bluetooth antenna cord GPS antenna cord Microphone cord Fig. 7-5 Foam tape L ( 2) Air conditioning unit Wire tie ( 2) Vehicle wire harness Wire harness (Reverse / Parking Brake) (1) Fix the GPS antenna cord, wire harness, microphone cord and Bluetooth antenna cord to the vehicle wire harness with a wire tie (Fig. 7-5). (2) Bundle each cord with a wire tie, and fix them with foam tape L (Fig. 7-5). Page 21 of 35 pages
8. RCA relay cable installation Video connectors ( 6) Video connectors ( 2) RCA relay cable (a) Perform noise prevention for RCA relay cable. (1) For noise prevention, wrap vinyl tape around the 6 / 2 video connectors on the RCA relay cable to secure them (Fig. 8-1). Fig. 8-1 Vinyl tape Nipper Wire tie ( 2) (b) Temporarily route the RCA relay cable. (1) Fix the RCA relay cable to the vehicle wire harness with wire ties (Fig. 8-2). Fig. 8-2 RCA relay cable Vehicle wire harness XM data cable (Optional) installation <See XM SATELLITE RADIO INSTALLATION MANUAL> Page 22 of 35 pages
9. Vehicle video cable installation Vehicle video cable (a) Perform noise prevention for vehicle video cable. Foam tape M (1) For noise prevention, wrap foam tape M around the 8P connector (male) from the vehicle video cable (Fig. 9-1). Fig. 9-1 Vehicle video cable 8P connector (Male) Instrument panel brace (R) (b) Route the vehicle video cable. (1) Route the vehicle video cable along the instrument panel brace (R) to the foot area of the passenger side (Fig. 9-2). Fig. 9-2 8P connector (Female) Nipper Wire tie ( 3) Instrument panel brace (R) (2) Fix the vehicle video cable to the vehicle wire harness and instrument panel brace (R) with wire ties (Fig. 9-3). Vehicle video cable Fig. 9-3 Vehicle wire harness Floor carpet Clip (3) Remove the clip and pull back the floor carpet (Fig. 9-4). Fig. 9-4 Page 23 of 35 pages
Instrument panel brace (R) Floor carpet Wire tie Foam tape M ( 5) Styrofoam (4) Fix the vehicle video cable to the instrument panel brace (R) with wire tie (Fig. 9-5). (5) Fix the vehicle video cable to the body surface with foam tape M (Fig. 9-5). NOTE: Run vehicle video cable between styrofoam and insurator pad. Fig. 9-5 Insurator pad Vehicle video cable Wire tie Foam tape M Vehicle wire harness (6) Fix the vehicle video cable to the body surface with foam tape M (Fig. 9-6). (7) Fix the vehicle video cable 8P connector to the vehicle wire harness with a wire tie (Fig. 9-6). Fig. 9-6 Vehicle video cable Page 24 of 35 pages
10. Customer video cable installation. Scriber, Ruler Lib Glove compartment door assembly (a) Drill a wire hole. (1) Using a piece of pattern paper, make a mark on the back of the glove compartment door assembly with a scriber (Fig. 10-1). NOTE: The pattern paper is on the last page. Fig. 10-1 Mark Pattern paper Pattern paper Scriber Electric drill Glove compartment door assembly (2) Drill a 1 1 / 16 hole into the mark using an electric drill (Fig. 10-2). NOTE: Remove any burs or sharp edges from the hole. However, care must be taken so that the hole diameter will not exceed 1 1 / 16. Electric drill (1 1 / 16 ) Fig. 10-2 Mark Grommet <Cross section view> (b) Install the customer video cable. (1) Pass the customer video cable through the cut opening on the glove compartment door assembly (Fig. 10-3). Grommet Cut opening Slit Customer video cable Customer video cable (2) Attach the grommet to the customer video cable (Fig. 10-3). (3) Engage the grommet into the cut opening (Fig. 10-3). Cut opening Glove compartment door assembly Fig. 10-3 Page 25 of 35 pages
Nipper Customer video cable Grommet 10mm (4) Adjust the length of the customer video cable jack extending from the grommet edge (Fig. 10-4). (5) Wrap foam tape S around the customer video cable (Fig. 10-4). Fig. 10-4 Foam tape S 0mm Wire tie (6) Using a wire tie, tighten the foam tape (Fig. 10-4). Glove compartment door assembly Customer video cable (c) Connect the customer video cable. (1) Temporarily reinstall the glove compartment door assembly in the original location (Fig. 10-5). (2) Connect the 8P connector from the customer video cable to the vehicle video cable (Fig. 10-5). Fig. 10-5 Vehicle video cable 8P connector Nipper (d) Bundle excess customer video cable. (1) Reinstall the glove compartment door assembly (Fig. 10-6). (2) Bundle any excess customer video cable in a loop with wire ties (Fig. 10-6-1). Glove compartment door assembly <Q view> Q view Customer video cable Foam tape M (3) Fix the loop to the vehicle wire harness with foam tape M (Fig. 10-6-1). NOTE: While bundling the excess cable, keep the glove compartment door assembly open. Wire tie ( 2) Fig. 10-6-1 Fig. 10-6 Page 26 of 35 pages
11. Navigation system installation Phillips Screwdriver Left Side View Right Side View (a) Install the brackets. (1) Install the brackets (L and R) onto the navigation system with the 6 bolts (M5 8) (Fig. 11-1). Radio bracket (L) Navigation system Radio bracket (R) Bolts (M5 8) ( 6) Fig. 11-1 Ratchet, 10mm Socket, Extension Vehicle connector (16P) (b) Install the navigation system. (1) Apply masking tape to the air conditioning panel (Fig. 11-2). Navigation system Fig. 11-2 Bolts ( 4) Masking tape Air Conditioning panel (2) Connect the connectors (20P / 10P / 6P / USB connector / Wire harness / GPS antenna cord / XM data cable / RCA relay cable / Microphone cord / Bluetooth antenna cord / Vehicle video cable / Radio antenna cable) to the navigation system (Fig. 11-2). NOTE: If also installing an XM tuner, the XM data cable needs to be connected as well. NOTE: Do not mistakenly connect the vehicle connector (16P) to the navigation system. (3) Install the navigation system with the 4 bolts (Fig. 11-2). Page 27 of 35 pages
12. In-process function check - Check REV/PKB signal wire connection Torque Wrench, 10mm Socket Battery Fig. 12-1 Negative Battery Cable (a) Reconnect the vehicle s negative battery cable (Fig. 12-1). (1) Position the negative terminal back to the factory position. (2) Tighten the nut to 36 in-lbs. (3) Do not touch the positive terminal with any tools when replacing the cable. (4) Connect the DCC fuse. OPEN button (b) Switch to the Diagnostic Mode Screen. (1) Turn the ignition switch to the ACC position. (2) Press and hold the "OPEN " button for 3 seconds or more to open the display (Fig. 12-2). Fig. 12-2 Cover (3) Open the SD card slot cover and insert the SD card into the slot (Fig. 12-3). NOTE: Place the SD card case in the glove box. SD card slot (4) Close the SD card slot cover. Fig. 12-3 SD card Page 28 of 35 pages
(5) Press and hold the "OPEN " button for 3 seconds or more to close the display. NOTE: Do not turn off the ignition switch until the system loading is completed (Fig. 12-4). Fig. 12-4 AV button (c) Press the "AV" button to display the "AV Menu" screen (Fig. 12-5). Fig. 12-5 (d) Touch "DISPLAY" to display the initial search screen. (Fig. 12-6). Fig. 12-6 A (e) In order to display the "System Check Mode" screen, touch areas A and B, indicated on the screen, in the following order: A B A B A B (Fig. 12-7). B Fig. 12-7 Page 29 of 35 pages
(f) Touch "Menu" to display the "Diagnosis Menu" screen (Fig. 12-8). Fig. 12-8 (g) Touch "Display Check" to display the "Display Check" screen (Fig. 12-9). Fig. 12-9 (h) Touch "Vehicle Signal Check" to display the "Vehicle Signal Check" screen (Fig. 12-10). Fig. 12-10 Page 30 of 35 pages
(i) Perform the following confirmation tests by referring to the indications circled on the screen (Fig. 12-11). PKB (1) When the PKB is engaged ON (2) When the PKB is disengaged OFF Fig. 12-11 REV (3) When the shift lever is engaged in the R position ON (4) When the shift lever is engaged in any position other than R OFF NOTE: If the results are not as specified, check the connection again. AV button (j) Terminate the operation by pressing and holding the "AV" button on the screen for more than 3 seconds (Fig. 12-12). Fig. 12-12 INFO button (k) Check the microphone connection. (1) Press the "INFO" button to change to the "Information" screen (Fig. 12-13). Fig. 12-13 Page 31 of 35 pages
(2) Check that the "Telephone" switch icon is on the Information screen (Fig. 12-14). NOTE: If the "Telephone" switch icon cannot be displayed, check the connection again. Fig. 12-14 AV button (l) Check the customer video cable connection. (1) Press the "AV" button to display the "AV Menu" screen (Fig. 12-15). Fig. 12-15 (2) Check that the "Video In" switch icon is not grayed out on the "AV Menu" screen (Fig. 12-16). NOTE: If the "Video In" switch icon is grayed out, check the connection again. Fig. 12-16 13. Completing the installation Page 32 of 35 pages (a) Complete the reassembly of the vehicle. (1) Reconnect any disconnected connectors. (2) Verify that the panels fit together properly with no uneven gaps between them. (b) Clean up and remove any trash. (c) Remove short pin. (d) Place 2 Owner s Manuals in glove box. (e) Be careful not to bend the customer video cable jack with the Owner s Manual etc.
Checklist - these points MUST be checked to ensure a quality installation. Check: Accessory Function Checks Press the AV button and check that the AV MENU screen appears. Look For: Check that AM and FM broadcasts sound from each speaker. Radio antenna connection is ok Touch the Volume button and check that the volume level displayed on the volume screen changes accordingly. Press the MAP button and check that the map screen appears. Touch and scroll the map displayed on the screen and check that the map can be scrolled. Check for the GPS icon on display when under open sky. GPS antenna connection is ok. Using the Brightness / Contrast function, check that the illumination intensity changes correctly on the display. Connect the USB checker to the USB & AUX BOX and check that the speaker emits sound. USB connector connection is ok. Check that sound is emitted using a CD. Connect an external video player to the customer video cable and check that the video is displayed (PKB must be engaged for this check). Video cable connection is ok. Page 33 of 35 pages
Checklist - these points MUST be checked to ensure a quality installation. Check: Look For: Vehicle Function Checks Hazard Switch. Air Conditioner. Front Passenger Seat Belt Monitor. Refer to your Car Owner s Manual, and return the Power Windows to their initial positions. Refer to your Car Owner s Manual, and return the Back Door Lock to its initial position. Steering Wheel Audio Controls. TRAC, TPMS and Combination Meter, Parking Brake and Reverse. Functioning Hazard Switch. Functioning Air Conditioner. Functioning Front Passenger Seat Belt Monitor. Auto-open and Auto-close operation of each of the Power Windows is possible with the driver s seat master switch. Door Lock and Unlock functions operate correctly. Volume, Mode and Seek function. Ensure LED operation. 12V power port. Hood latch. Mirror switch. Clock. Security (if equipped). Page 34 of 35 pages
Pattern Paper Cutoff line Page 35 of 35 pages