MC MACHinERy SySTEMS, inc. A SubSiDiARy of MiTSubiSHi CoRPoRATion EDM LASER WATERJET MiLLing HigH-SPEED VMC PRESS brake AuToMATion ConSuMAbLES PRE-oWnED SERViCE financing M W X S E R I E S W A T E R J E T MWX3 SERIES MWX4 SERIES
MC Machinery systems, inc. A SUBSIDIARY OF MITSUBISHI CORPORATION EDM LASER WATERJET milling HIGH-SPEED VMC press brake Automation consumables pre-owned SERVICE financing WAT E R J E T THE VERSATILITY OF WATERJET Cut Virtually Any Material Aluminum Ceramic Composites Alloys Stone Stainless Steel and Other Highly Reflective Materials Tool Steel Plastic Rubber Foam Food Titanium Expand Your Market Potential with Waterjet By MC Machinery Systems, Inc. Job shops and manufacturers industry wide are discovering new ways to compete and expand their business utilizing the versatility of Waterjet. Waterjet is easy to learn and program and can cut any material up to 10" thick. Waterjet machines are less expensive to buy and maintain than many traditional machine tools. The cool cutting temperature leaves a smooth uniform surface with no heat-affected zone, reducing or eliminating costly secondary finishing operations. Low cutting loads reduce the need for complex fixturing and allow extremely intricate parts to be tightly nested and machined with ease, resulting in reduced material waste and reduced cost. THE PRECISION OF MITSUBISHI A New Level of Sophistication MC Machinery Systems, Inc. the name you trust in EDM and Laser technology is taking the benefits of waterjet machining and adding a new level of accuracy and sophistication. Traditional waterjet cutting is highly flexible but lacks the accuracy needed by high-precision manufacturers. Waterjet By MC Machinery Systems, Inc. incorporates the precision of Mitsubishi controls and servo system, opening the door for exciting new efficiencies and expanded material capabilities sure to enhance your bottom line. Waterjet By MC Machinery Systems, Inc. is the most accurate, productive and reliable machine on the market. THE MITSUBISHI EXPERIENCE At Mitsubishi, industry-leading technology is just the beginning. Our system designers and application engineers have extensive technical knowledge and invaluable industry-specific expertise. From planning, installation and on-site training to ongoing support through our national service network, no other company has the resources to help build your business. Put the Mitsubishi Experience to work for your business today.
WWW.MiTSubiSHi-WoRLD.CoM WATERJET COMES OF AgE Expand Your Market Potential with Waterjet Technology Although waterjet cutting technology has been around for many years, recent advances have enabled shops in record numbers to take advantage of its power and flexibility. Waterjet can cut materials traditional metal cutting shops can t work with. Reflective metals, stone, glass, ceramic, plastic, rubber and foam virtually any material up to 10 inches thick. Multiple heads can be used to cut more parts at the same time in a different part of the sheet. All this adds up to increased productivity and a wider range of work from a relatively inexpensive machine tool that is easy to learn and operate. Minimal Fixturing and Tooling One of the best things about waterjet technology is its simplicity ultra high-pressure water combined with a garnet abrasive functions as the cutting tool. There s no need to buy an automatic tool changer, full of costly tools and replacement inserts. And because cutting loads are small, waterjet requires minimal fixturing, making setup fast and changeover to other applications easy. No Heat-Affected Zone Waterjet is a cold cutting technology. There is no contact between the waterjet head and the part to be cut, just the high pressure stream of water. This results in parts that come off the machine with clean edges, unaffected by heat distortion or other mechanical stresses, which means a reduction or elimination of secondary finishing operations. The Advantages of Waterjet from MC Machinery Systems, Inc. The Mitsubishi CNC Control is the brains of our machines, and it is what makes our Waterjets so unique. We have taken the expertise gained making Mitsubishi controls for extreme accuracy machining technologies and brought them to Waterjet combining world-class accuracy and performance with a highly versatile and economical technology. Our Mitsubishi Warranty is unique in the industry and shows our confidence in the performance and longevity of our machines. And if you ever do need service, as part of the MC Machinery network, we have the most extensive and responsive service in the industry. Our abrasive removal system makes removing the residual garnet abrasive left in the tank a simple process greatly reducing cleanup and downtime found on competitive machines.
MC Machinery systems, inc. A SUBSIDIARY OF MITSUBISHI CORPORATION EDM LASER WATERJET milling HIGH-SPEED VMC press brake Automation consumables pre-owned SERVICE financing The MWX3 standard features include: Mitsubishi 720 CNC Control Garnet Removal System Optional with or without Submerged Cutting Metamation Software included with True-Shape Nesting and CAD/CAM Rigid cantilever design Z Axis touch probe to set Z Height Seperate work tank Accuracy of Motion ±.003 per 3 Optional Bevel Head for Weld Prep Cutting Up to 45 Positioning speed 500 /min Adjustable abrasive regulator (mini hopper) 1 year warranty 670lb Pressurized Abrasive Hopper 55,000 psi (40hp) pump Includes 2,200lb of Abrasive Garnet M O D E L S MWX3 The Mitsubishi MWX3 This exciting product in our waterjet lineup features the quality and accuracy you expect from Mitsubishi. The MWX3 utilizes a cantilever bridge design and offers unique features and benefits including: Simple X-Y Profile Cutting utilizing standard cutting head or optional Bevel Head X Axis Helical Rack & Pinion Drive Y axis 32mm Ball Screw Drive - Provides a lighter yet very accurate means of driving the cutting head 3-sided open load & unload area for ease of material handling of large plates Automatic Touch Probe to monitor and control nozzle 180 C Axis Rotation stand-off height above workpiece Auto-Lubrication System provides automatic grease distribution to both linear ways and drive system Work Table Design Slats are located by slots, and height is set by a solid indicated flat bar HMI allows for easier use of control graphics, functions, editing, MDI standard shapes Mitsubishi 720 CNC Control With Latest HMI 10 Z Travel Automatic Touch Probe Height Sensor Cantilever Design For Easy Loading and Unloading Access 45 A Axis Tilt Optional Bevel Head: Ideal for Weld Prep Cutting. Joy Stick 3-Axis Control Full Keyboard Ball Screw Drive In Y Axis Seperate Work Tank with Full 6 x 12 Cutting Area Indicated Slat Table System Heavy Rigid Design with Helical Rack & Pinion Drive in X Axis
WWW.MiTSubiSHi-WoRLD.CoM MWX4 The Mitsubishi MWX4 Our 5th generation MWX4 machine takes waterjet cutting to a new level. This machine is the ultimate in multiple axes cutting combining speed and precision for shops looking for accuracy and reliability. The MWX4 introduces our new Taper Control System. This system is servo motor driven with more A Axis tilt angle and more rotate angle C Axis to allow for even straighter parts in thicker material. The machine comes standard with a KMT PRO60 90,000 psi pump and offers the option to upgrade to the PRO125 90,000 psi pump. The MWX4 machine is built with the customer in mind, as the independent tank design is separate from the machine frame, ways and drive systems, so machining accuracy is not affected by large or heavy workpieces, or the thermal expansion of the machine upon extreme operating temperatures. Independent frame and tank design separates the machine frame, ways and drive system from the worktank so machining accuracy is not affected by large or heavy workpieces, or temperature. Programmable Distance Between Nozzles. MWX4 Standard Features Include: Mitsubishi M730 CNC controller w/3-axis joystick & Full Keyboard Garnet Removal System standard feature Metamation Software Included with True-Shape Nesting and CAD/CAM Submerged Cutting system built into tank design Accuracy of Motion ±.001 per 3 Positioning Speed 687 /min 670lb Pressurized Abrasive Hopper Adjustable Slat Table located by slots, and height adjusted by indicated flat bar Taper compensating head using Taper Control System (TCS) Z Axis touch probe to set Z Height KMT PRO60 90,000 psi Intensifier Pump Collision Detection System Laser pointer for Edge Pick-up 2 year warranty Optional Dual TCS Cutting: (24-72 ) Mitsubishi 730 CnC Control With Latest HMi Joy Stick 3-Axis Control 8 Z Axis Travel Automatic Touch Probe Height Sensor TCS (Taper Control System) 0-6 Angle with 360 infinite Rotation built in Submerged Cutting full keyboard full 6 y Axis 12 X Axis Cutting Zone Collision Protection Seperate Work Tank ball Screw Drive in X Axis Mono block Design base ball Screw Drive in y Axis
MC MACHinERy SySTEMS, inc. A SubSiDiARy of MiTSubiSHi CoRPoRATion EDM LASER WATERJET MiLLing HigH-SPEED VMC PRESS brake AuToMATion ConSuMAbLES PRE-oWnED SERViCE financing SOFTWA R E AND CONTROL Capable of programming geometry or importing DXF, DWG, 2D Iges formats Single Part Simple Nest with quick 90 degree rotation to get more parts per sheet Complete control of Approach and Escape Length, radius, and location are easily set by the operator Metamation, a world wide software supplier and OEM solution for the waterjet laser and press brake industry. Complete with waterjet database TRUE SHAPE NESTING is standard to allow multiple parts to be in the lay out on the specified sheet with control of rotation and spacing for material utilization. No need for other nesting software. Includes sheet database management 5 different quality of cuts Complete independent control of offset and taper for each quality MITSUBISHI CONTROL AND METAMATION CAD-CAM SOFTWARE Waterjet from MC Machinery Systems is taking waterjet technology to a new level of sophistication. The addition of the 700 Series CNC control has taken a cost-effective, versatile technology and added a level of sophistication and accuracy that makes it a viable option for shops that require extreme accuracy and the ability to produce more complex parts. Competing manufacturers PC-based controls can t touch the sophistication of the Mitsubishi 700 Series CNC controls. Mitsubishi has utilized its vast experience developing the most sophisticated and accurate controls for EDM and laser machines and has implemented new nanotechnology for finer, faster interpolation with greater power. Dedicated nano control for highest precision machining Newest RISC-CPU and high-performance ASIC Improved graphics and superior NC design simplify operations OMR (Optimum Machine Response) control estimates the machine s status based on a model and applies correction to motor control in order to match machine position Network function adaptable for diverse factory environments Full standard keyboard Joystick jogging all 3 axis simultaneously X4 Faster Processing / More RAM Memory Metamation CAD-CAM is the software expressly developed for the processing of materials in 2D. It quickly and simply executes all contours and is compatible with most drawing formats, including: DXF, DWG and IGES. With Metamation, it is possible to use an Automatic Nesting feature to select the types and quantities of stored pieces to be laid on one or more plates, optimizing production and reducing waste. The software also allows the generation of machining time estimates before actual production begins. These show estimated cutting lengths and machining time for the job. The control features technology tables for the operator to easily select material, thickness and their desired finish quality. NC code is automatically generated, ready to be transferred to the CNC by Ethernet, or USB memory stick. The software also allows the generating of an automatic estimation of the work, before the actual production showing cut time and cutting lengths.
www.mitsubishi-world.com taper control sys y t e m (tcs) (x4 only) Taper control is extremely important to the production of high-precision parts with waterjet technology. A number of factors influence the amount of taper in a cut, including cut speed the thickness and hardness of the material being cut. Greatly reducing cut speed is one way to easily reduce or eliminate taper, but it comes at a great cost in productivity. The MW TCS system analyzes cuts and provides taper control without the need for reducing speed by inclinating the high-pressure waterjet up to 6 while maintaining stream velocity. The result is a final part that is produced faster and with straighter walls, regardless of the thickness or composition of the material being cut. The Taper Control System utilizes independent servo motor control for both A and C axes motion allowing the user to virtually eliminate taper caused by the natural characteristics of the waterjet stream. Traditional Waterjet cutting was always limited to traditional x-y manipulation of the cutting head. The natural tendancy of the high pressure waterjet stream is to rapidly lose energy as it propels farther from the nozzle tip. This natural loss of energy coupled with the cutting, or erosion process, traditionally resulted in a v-shaped taper with the entry stream width dimension narrower then the exit stream width. These dimensions, and therefore part accuracy, are exaggerated as the material grows in thickness. With the Mitsubishi Taper Control System, the taper is virtually eliminated by automatically angling away from the part cut surface in a calculated, automatically programmed, specific angle, determined through calculations from the database, resulting in a straight edge throughout the thickness of the material. Typical results will show about.001 taper, per side, per 1/2 of thickness. With the Axis tilt and the C Axis rotation we achieve a straight work piece. CAXIS ROTATION Example of 3/4 Part Cut without TCS Taper =.02"/side A Axis Tilt WORKPIECE Jet becomes wider as soon as it leaves the nozzle. Jet bends during fast cutting Waterjet Cutting Example of 3/4 Part Cut with TCS Taper =.001"/side
MC Machinery systems, inc. A SUBSIDIARY OF MITSUBISHI CORPORATION EDM LASER WATERJET milling HIGH-SPEED VMC press brake Automation consumables pre-owned SERVICE financing K M T P U M P S 5 5, 0 0 0 PSI HIGH PRESSURE PUMP Designed for Custom System Integration NEO-Line 40i Standard on MWX3 The KMT Waterjet NEOLine 40i Pump is the NEW Low Cost Option for Multiple Waterjet C O M PA N Y P R O F I LE Cutting Applications. The KMT Waterjet NEOLine 40i pump uses KMT proven intensifier technology for superior performance with less maintenance. KMT Waterjet is a leading global manufacturer of Ultra High pressure pumps, highly efficent cutting heads, high pressure parts and components for waterjet and high pressure systems for the waterblasting and Poly/Gas/Petroleum Industries. The relationship between KMT and Mitsubishi features two of the most respected companies in the metalworking industry. Both companies are known for quality products and outstanding service. Aside from the 55,000 and 90,000PSI pumps Mitsubishi also relies on KMT for cutting heads, mixing chambers and focus tubes. The durable and reliable NEOLine 40i pump is ideally suited for job shops, requiring the versatility and flexibility found only with waterjet cutting. The NEOLine 40i features a new, low profile cabinetry design for easy access to pump controls and components along with 55,000psi operating pressure to cut steel, glass, granite, tile, plastic, aluminum, stone and much more. 40hp Three-phase Pump Motor Streamline SL-IV Intensifier w/long Seal Life Low Inlet Water Pressure Safety Switch (30psi) 55,000psi Operating Design Pressure Variable Displacement Axial Piston Pump Continuous Recirculation Pump for Cooling System Manual Pressure Control Hi-Temp/Low Level Oil Safety Switch Oil/Water Heat Exchanger Auto Bleed Down Valve Rugged Powder-Coated Finish Vibration Isolation Pads on Motor Oil Temperature/Level Sight Gauge Electrical Junction Box PLC Based Controls w/user-friendly Operator Interface Basic Control for Pump On/Off, E-Stop Cooling Water Modulating Valve (Oil/Water Heat Exchanger) Dual Pressure Compensator Included neo Optional Booster Pump w/10 micron Filter
www.mitsubishi-world.com 9 0,000 PSI ULT R A H IGH PRESSURE PUMP I n c r e a s e Speed, Increase Productivity! STREAMLINE TM PRO Standard on MWX4 Faster, Easier Maintenance Intelligent design simplifies and speeds the access to seals and wear parts. Fast Cutting Continuous production of 90,000 PSI/6.200 bar enables faster cutting over lower pressure systems. p r o60 Essential Features Downward compatible to 60,000 PSI operational pressure when less waterjet force is needed to complete the project. Sophisticated software includes remote access and ability to network multiple pumps. One intensifier reduces maintenance operating costs. Multiple language controls Dual pressure compensator *Optional 125 HP dual intensifier top end is available (not redundent) p r o125 90,000 60,000 KMT Ultra High Pressure 90K Pump Increases Production While Reducing Abrasive Costs
MC Machinery systems, inc. A SUBSIDIARY OF MITSUBISHI CORPORATION EDM LASER WATERJET milling HIGH-SPEED VMC press brake Automation consumables pre-owned SERVICE financing SERVICE AND SUPPORT SERVICE AND SUPPORT THE MITSUBISHI EXPERIENCE When you choose a Waterjet by MC Machinery Systems, Inc., you get industry-leading technology for peak cutting performance but that s just the beginning. Long before your purchase, you ll know the difference the Mitsubishi Experience can make. Our field service managers and application engineers have extensive technical expertise and industry-specific knowledge, combined with MC Machinery s wide array of machine tools and modular automation options. This potent combination gives us the flexibility to deliver a custom system designed to make your business its most efficient and competitive. From installation and on-site training, to support and service to keep you running at peak performance throughout the life of your system, our national service network is just a phone call away. No other company has a greater depth of experience and resources than Mitsubishi and MC Machinery Systems.
WWW.MiTSubiSHi-WoRLD.CoM STANDA R D F E AT U R E S A N D O P T I O N S Touch Sensor Mitsubishi s Touch sensor technology is critical to the cutting conditions of the machine. Our touch sensor keeps the cutting head a consistent height from the material keeping your parts consistent across the sheet even if the sheet is wavy. (Standard on X3 and X4) Ebbco Closed Loop Filtration* The Ebbco Closed Loop filtration system is an option on all Mitsubishi Waterjet machines. The system is designed for waterjet tables to filter and treat the overflow water for reuse. This system can service single or multiple heads on any Waterjet table. By using the Ebbco closed loop system you will eliminate the need to go to the drain by recycling the water. You will reduce your water consumption, reduce your costs for treated water such as RO units or water softeners and reduce the machines maintenance and maximize the performance. In addition the closed loop system protects the high pressure pump by always supplying the manufacturers specified water quality. (Option on X3 and X4) Ebbco Abrasive Removal System Every Mitsubishi Waterjet comes standard with Ebbco s Abrasive Removal System. This system is designed to continuously remove the spent abrasive that collects in the catch tank, thus eliminating downtime for clean out and maximizes production. System Benefits Maximizes Productivity Eliminates Downtime for catch tank cleaning Reduces the possibility of thermal distortion Reduces closed loop consumable cost Full one year warranty on pump & system (Standard on X4, Option on X3) Remote Handbox JOG X, Y, and Z Axis by remote hand box rather than at the control (Option on X3 and X4) Collision Detection Mitsubishi s Collision detection provides more security for the cutting head. It helps protect from a catastrophic head crash from slug pop-ups and clamps or fixtures and allows you to run the machine with confidence. (Standard on X4) WATERJET TECHNOLOgY CENTERS East Coast Waterjet Technology Center Montville Business Center 16 Chapin Road - Unit 901 Pine Brook, NJ 07058 TEL: (973) 244-1501 FAX: (973) 244-1861 Corporate Headquarters 1500 Michael Drive Wood Dale, IL 60191 TEL: (630) 616-5920 FAX: (630) 616-4068 West Coast Waterjet Technology Center 11170 Valley View Street Cypress, CA 90630 TEL: (714) 894-3252 FAX: (714) 894-4799 Canada Waterjet Technology Center 50 Vogell Rd. Unit #1 Richmond Hill, ONT L4B 3K6 TEL: (905) 737-1265 FAX: (905) 737-7279
www.mitsubishi-world.com MWX3 Specifications Tank Sides Steel Submerged cutting storage tank Option Abrasive tank hopper (lbs.) 670 standard Abrasive Removal System Option Taper Control System N/A CNC-Controlled axis 3 CAD Controlled Axis CNC Control MITSUBISHI 720 series control Motors & drivers MITSUBISHI AC servo system Cutting heads 1-3 with spreader bar PUMP HP/PSI 40 HP / 55,000 psi 125 HP / 90,000 psi 60 HP / 90,000 psi CAD-CAM Metamation CAD-CAM software MWX4 Specifications Tank Construction Submerged cutting storage tank Steel Standard Abrasive tank hopper (lbs.) 670 standard Abrasive Removal System Taper Control System CNC-Controlled axis CNC Control Motors & drivers Standard Standard Cutting heads 1 or 2 PUMP HP/PSI CAD-CAM 4 CNC-Controlled axis MITSUBISHI 730 series control MITSUBISHI AC servo system 60 HP / 90,000 PSI 125 HP / 90,000 psi Metamation CAD-CAM software Display 15 Waterproof screen Accuracy & repeatability (in.) ± 0.003 Table size (Z) all models (in.) 10 Model number /Table size (ft.) 12 x 6 Display 15" Waterproof screen Accuracy & repeatability (in.) ± 0.001 Table size (Z) all models (in.) 8.0 Model number /Table size (ft.) 5 x 4 12 x 6 12 x 20 12 x 30 12 x 40 High-Pressure Pump Specifications Pump model NEO Line 40i Streamline Pro 60 Streamline Pro 125 Intensifier 1 1 2 Design pressure (PSI) 55,000 90,000 90,000 Motor power (HP) 40 HP 60 HP 125 HP Water consumption (GPM).65.7 1.2 Maximum orifice size (in.).012.010 0.016 Intensifier ratio (oil/water) 1:20 1:35 1.35 Accumulator storage 1 Liter 1.1 Liters.16 Liters RP 8-12 3,500 M C MACHINERY SYSTEMS, INC. 1500 Michael Dr., Wood Dale, IL 60191 Tel: 630-616-5920, Fax: 630-616-4068 www.mitsubishi-world.com